Ecoflam MAX 4 User manual

Technical data
Dati tecnici
Données techniques
Datos técnicos
Технические характеристики
Technische Daten
Operating instructions
Istruzioni per l’uso
Notice d’emploi
Manual de uso
Руководство по эксплуатации
Betriebsanleitung
Electric diagrams
Schemi elettrico
Schémas électrique
Esquemas eléctrico
Электрические схемы
Elektrische Diagramme
www.ecoflamburners.com
LIGHT OIL BURNERS
EN
IT
FR
ES
RU
DE
MAX 4 TC O 50-60 3146159
MAX 8 TC O 50-60 3144500
MAX 8 TC O 50-60 3146160
MAX 12 TC O 50-60 3144501
MAX 12 TC O 50-60 3146161
MAX 4 O 5060
MAX 8 O 5060
MAX 12 O 5060
Spare parts list
Parti ricambi
Pièces de rechange
Piezas de recambio
Запчасти
Ersatzteilliste
31-10-2018

Technical data
Dati tecnici
Données techniques
Datos técnicos
Технические характеристики
Technische Daten
EN
IT
FR
ES
RU
DE
3
Working diagrams
Campi di lavoro
Domaine de fonctionnement
Ámbito de funcionamiento
Рабочий диапазон
Arbeitsfeld
EN
IT
FR
ES
RU
DE
4
Dimensions
Dimensioni
Dimensions
Dimensiones
Размеры
Größe
EN
IT
FR
ES
RU
DE
5
Operating instructions for authorised specialists EN 6 - 17
Istruzione per l’uso per il personale qualificato IT 18 - 29
Notice d’emploi pour l’installateur spécialiste FR 30 - 41
Instrucciones de montaje para el instalador especialista ES 42 - 53
Инструкция по эксплутации Предназначено для
квалифицированных специалистов по установке RU 54 - 65
Βetriebsanleitung Fur die autorisierte Fachkraft DE 66 - 77
Electric diagrams
Schemi elettrico
Schémas électrique
Esquemas eléctrico
Электрические схемы
Elektrische Diagramme
EN
IT
FR
ES
RU
DE
78
Spare parts list
Parti di ricambio
Pièces de rechange
Piezas de recambio
Запчасти
Ersatzteilliste
EN
IT
FR
ES
RU
DE
79- 82
Conformity declaration
Dichiarazione di conformità
Déclaration de conformite
Declaración de conformidad
Сертификат соответствия
Konformitätserklärung
EN
IT
FR
ES
RU
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83
Overview  Index of contents / Panoramica  Indice dei contenuti / Vue d'ensemble  Table des matières
Descripción  Sumario / Обзор  Содержание / Überblick  Inhaltsverzeichnis
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Overview / Panoramica / Vue d'ensemble / Descripción / Обзор / Überblick
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Technical data  Dati tecnici  Données techniques  Datos técnicos  Технические характеристики  Technische Daten MAX 4 MAX 8 MAX 12
Burner output max/min kW - kcal/h
Potenza bruciatore max/min kW - kcal/h
Puissance du brûleur max/min kW - kcal/h
Potencia del quemador máx/min kW - kcal/h
Мощность горелки макс./мин., кВт - ккал/час
Brennerleistung max/min kW - kcal/h
59 20 105 47 130 60
50740 17200 90300 40420 111800 51600
Oil throughput max/min kg/h
Portata gasolio max/min kg/h
Débit de fuel max/min kg/h
Caudal de gasóleo máx/min kg/h
Расход топлива макс./мин., кг/ч
Oldurchsatz max/min kg/h 51,7 8,9 411 5,1
Hydraulic system 1 stage
Sistema idraulico 1 stadio
Système hydraulique 1 allure
Sistema hidráulico 1 etapa
Гидросистема 1 ступень
Hydraulisches System 1 Bühne 111
Regulating ratio Rapporto di
regolazione Rapport de régulation Relación de
regulación
Коэффициент регулирования Regelverhaltnis 1:1
Fuel oil Combustibile Fuel Combustible Топливо Kraftstoff
Light oil (L.C.V. 10.200 kcal/kg max. visc 1,6÷6
mm2/s at 20°C) (EL) Hu = 11,86 kWh/kg
Emission class Classe di emissione Classe d’émission Tipo de emisión Класс выделения
загрязняющих веществ Emissionsklasse Standard Class 2 - OIL EN267 (NOx < 185
mg/kWh)
Control box Apparecchiatura di
controllo Coffret de sécurité Cajetín de seguridad Блок управления и
безопасности Feuerungsautomat BRAHMA GF2
Air regulation Air flap
Regolazione aria Serranda dell'aria
Réglage de l’air Volet d’air
Ajuste del aire Válvula de aire
Настройка подачи воздуха Воздушная заслонка
Luftregulierung Luftklappe ---
Flame monitor Rivelatore di fiamma Surveillance
de flamme Vigilancia de llama Контроль пламени Flammenwachter photoresistor photoresistor photoresistor
Ignition transformer
Trasformatore d'accensione Allumeur Encendedor Устройство розжига Zundtransformator Fida Fida Fida
Fuel-oil pump Pompa di pressione
gasolio
Pompe de pulvérisation fuel
Bomba de pulverización de gasóleo
Насос распыления дизельного топлива Oldruckpumpe Suntec Suntec Suntec
Electric motor rpm - watt
Motore elettrico giri motore - watt
Moteur rpm - watt
Motor rpm - watt
Электродвигатель об/мин - watt
Elektromotor rpm - watt
2800 / 3400 2800 / 3400 2800 / 3400
90 W 90 W 160 W
Voltage Tensione Tension Tensión Напряжение Spannung 230 V / 50-60 Hz Power consumption (operation)
Potenza elettrica assorbita (Esercizio)
Puissance électrique absorbée (en service)
Pot. eléctrica absorbida
(en funcionamiento)
Потребляемая электрическая мощность: (при работе)
Elektrische Leistungs- aufnahme (Betrieb)
160 W (50) 220 W (60)
160 W (50) 220 W (60)
190 W (50) 250 W (60)
Weight Peso Poids Peso Приблизительная масса Gewicht 9 kg 9,5 kg 10 kg
Protection level Classe di protezione Indice de protection Índice de protección Класс электрозащиты Schutzart IP41
Sound pressure level dB(A)
Livello pressione sonora dB(A)
Niveau presion acoustique dB(A)
Nivel de presion acústico dB(A) Уровень шума, dB(A) Schalldruckpegel
dB(A) 65 65 65
Ambient temp. for storage
Temperatura ambiente di stoccaggio
Température ambiante de stockage
Temperatura ambiente de almacenamiento
температура хранения Umgebungstemperatur -20°…+70° C
Temperature for use
Temperatura d’utilizzazione
Température d’utilisation
Temperatura ambiente de utilización
Рабочая температура Betriebstemperatur -10°…+60° C

0
0,5
1
1,5
2
2,5
3
3,5
4
0 20 40 60 80 100 120 140
mbar
0 20 40 60 80 100 120
kW kg/h
kcal/h*1000
0246810
MAX 4
MAX 12
MAX 8
Working diagram The working diagram shows burner output as a function of combustion chamber pressure. It corresponds to the maximum values specified by EN 267 measured at the test fire tube.The efficiency rating of the boiler should be taken into account when selecting a burner. Calculation of burner output: QF = QN
ηK
QF = Burner output (kW) QN = Rated boiler
output (kW)
ηK= Boiler efficiency (%)
Curva Il campo di attività indica la potenza del bruciatore in funzione della pressione della camera di combustione. Corrisponde ai valori massimi previsti dalla norma EN 267 misurati sul tubo della fiamma di controllo. In occasione della scelta del bruciatore si deve tenere conto del rendimento energetico della caldaia. Calcolo della potenza del bruciatore: QF = QN
ηK
QF= potenza bruciata (kW) QN= potenza nominale della
caldaia (kW)
ηK= rendimento energetico
della caldaia (%)
Domaine de fonctionnement Le domaine de fonctionnement correspond aux valeurs mesurées lors de l’homologation. Elle correspond aux valeurs max mesurées sur tunnel d’essai d’après l’EN 267. Pour le choix du brûleur, tenir compte du rendement de la chaudière. Calcul de la puissance calorifique: QF = QN
ηK
QF= Puissance calorifique (kW) QN= Puissance nominale
chaudière (kW)
ηK= Rendement chaudière (%)
Ámbito de funcionamiento El ámbito de funcionamiento corresponde a los valores registrados en el momento de la homologación. Corresponde a los valores máx medidos en el túnel de ensayo según la EN 267. Para la elección del quemador, se ha de tener en cuenta el rendimiento de la caldera. Cálculo de la potencia calorífica: QF = QN
ηK
QF = Potencia calorífica (kW) QN = Potencia nominal
de la caldera (kW)
ηK = Rendimiento de la
caldera (%)
Рабочий диапазон Рабочий диапазон соответствует значениям, измеренным при сертификации. Он соответствует максимальным значениям, измеренным в соответствии со стандартом EN 267 в стандартном канале. При выборе горелки необходимо учитывать КПД котла. Расчет тепловой мощности: QF = QN
ηK
QF = Тепловая мощность, кВт QN= Номинальная мощность
котла, кВт
ηK= КПД котла, %
Overview  Working diagrams / Panoramica  Curve / Vue d'ensemble  Domaine de fonctionnement / Descripción  Ámbito de funcionamiento / Обзор  Рабочий диапазон / Überblick  Arbeitsfeld
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Arbeitsfelder Das Arbeitsfeld zeigt die Bren- nerleistung in Abhangigkeit vom Feuerraumdruck. Es entspricht den Maximalwerten nach EN 267 gemessen am Prufflammenrohr. Bei der Brennerauswahl ist der Kesselwirkungsgrad zu berucksichtigen.
Berechnung der Brennerleis- tung: QF = QN
ηK
QF = Brennerleistung (kW) QN = Kesselnennleistung (kW) ηK= Kesselwirkungsgrad
(%)

Overview  Dimensions / Panoramica  Dimensioni / Vue d'ensemble  Dimensions / Descripción  Dimensiones / Обзор  Размеры / Überblick  Größe
X
Y
Z
Packaging
d..°
Ø a Ø b
Ø c
125
153
M
MAX 4-8-12
Model A B C D D1 E FGILM
MAX 4 232 149 83 90 145 204 89 160 100/120 100/120 M8 MAX 8 238 155 83 90 145 204 89 160 100/120 100/120 M8 MAX 12 252 169 83 110 165 204 89 160 100/120 100/120 M8
Model Ø a Ø b Ø c d°..
MAX 4 110 140 170 45° MAX 8 110 140 170 45° MAX 12 110 140 170 45°
Model X Y ZKg
MAX 4 415 385 275 11 MAX 8 415 385 275 11,5 MAX 12 415 385 275 12
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CB
A
Max 4-8-12
MAX 4 - 8 - 12
Boiler plate drilling
E
D-D1
F
G
MI
L

Contents  Index  General warnings
Important notes
The MAX burners are designed for the
combustion of domestic fuel oil EL in
accordance with EN267 standards.
Assembly, commissioning and
maintenance must be carried out only by
authorised specialists and all applicable
guidelines and regulations must be
observed.
Burner description
The MAX burner is a single-stage, fully-
automatic monoblock-type burner. It is
suitable for use, within its range of
performance, with boilers complying with
EN 303 or hot-air generators in line with
DIN 4794, DIN 30697 or EN 621.
Use for any other application requires the
approval of Ecoflam.
The following standards should be
observed in order to ensure safe,
environmentally sound and energy-efficient
operation:
EN 226
Connection of vaporising oil and forced
draught gas burners to the heat generator.
EN 603352
Safety of electrical equipment for domestic
use.
Installation location
The burner must not be operated in rooms
containing aggressive vapours (e.g. spray,
perchloroethylene, hydrocarbon
tetrachloride, solvent, etc.) or tending to
heavy dust formation or high air humidity.
Adequate ventilation must be provided at
the place of installation of the furnace
system to ensure a reliable supply with
combustion air.
Variations may arise as a result of local
regulations.
We can accept no warranty liability
whatsoever for loss, damage or injury
caused by any of the following:
- Inappropriate use.
- Incorrect assembly or repair by the
customer or any third party, including the
fitting of non-original parts.
Provision of the system and the
operating instructions
The firing system manufacturer must
supply the operator of the system with
operating and maintenance instructions on
or before final delivery. These instructions
should be displayed in a prominent
location at the point of installation of the
heat generator, and should include the
address and telephone number of the
nearest customer service centre.
Notes for the operator
The system should be inspected by a
specialist at least once a year. It is
advisable to take out a maintenance
contract to guarantee regular servicing.
Ecoflam burners have been designed and built in compliance with all current regulations and directives.
All burners comply to the safety and energy saving operation regulations within the standard of their respective performance range.
The quality is guaranteed by a quality and management system certified in accordance with ISO 9001:2008.
Overview Technical data 3
Working diagrams 4
Dimensions 5
Contents Index 6
General warnings 6
Burner description 7
Function General safety functions 8
BRAHMA control and safety unit 9
Oil burner pump 10
Installation Burner assembly 11
Electrical connection 12
Checks before commissioning 12
Oil feeding and suction line 13
Start up Setting data table - air regulation 14
Adjusting burner output 15
Oil pressure regulation 15
Service Maintenance 16
Troubleshooting 17
Overview Electrical diagrams 78
Spare parts list 79-82
Contents Conformity declaration 83
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A1 BRAHMA control box
M1 Electric motor for pump and
blower wheel
T1 Ignition transformer
Y Graduated rod
Y1 Solenoid valve
3 Air regulation in the burner head
5 Fastening screws for equipment plate
9 Wieland socket
14 Cover
15 Burner flange
16 Release knob
102 Fuel-oil pump
103B Air regulation
113 Air damper
Contents  Burner description
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MAX 12 LN TC 2305060
MAX Light oil
RANGE NAME BY FUEL TYPE
MAX 12 11 kg/h
MODEL SIZE (Gas: kW; Oil: kg/h)
1 stage
R 1 stage with preheather
OPERATION TYPE
MAX Low NOx Low NOx Class 3 yellow flame (<120 mg/kWh)
MAX Standard Class 2-OIL EN267 (<185 mg/kWh)
EMISSION COMBUSTION TYPE
TC Short head
TL Long head
HEAD TYPE
Light oil
KER Kerosene
BIODIESEL Biodiesel
B10 10 % Biodiesel
D Heavy oil: max visc. 50° E at 50°C
FUEL
230-50-60 230 Volt, 50-60 Hz
ELECTRICAL SUPPLY TO THE SYSTEM
CONFIGURATION ON REQUEST
HT High temperature version
Scope of delivery
CB: COMPLETE BURNER
- 1 bag including :
- multilanguage technical manual.
- hoses.
- nipple.
- filter, support and screws.
- gasket.
- screws, nuts and washer.
KIT & ACS delivered separately
KIT SNORKEL (for cod. 3144500,
3144501) cod: 3144691
15
3
113 103B
5
Y1
A1
M1 T1
15
102
9Y
16
14

Function  General safety functions
Operating function
- If heat is requested by the boiler
regulator, the automatic oil combustion
control unit starts the program
sequence.
- The motor starts, the igniter is switched
on and the preventilation period of 15
seconds commences.
- During the preventilation period, the
furnace is monitored for flame signals.
- At the end of the preventilation period,
the fuel-oil solenoid valve opens and the
burner starts.
- The igniter remains switched off while
the burner is in operation.
Controlled shutdown
- Boiler thermostat interrupts heat
request.
- The fuel-oil solenoid valve closes and
the flame is extinguished.
- Burner motor switches off.
- Burner enters standby.
Safety function
A safety shutdown occurs:
- if a flame signal is present during
preventilation (parasitic flame
monitoring).
- if no flame is produced within 5 seconds
(safety time) of start-up (fuel
authorisation).
- if no flame is produced after an
unsuccessful restart attempt in the
event of flame failure during operation.
A safety shutdown is indicated by the
malfunction lamp lighting up and it is then
only possible to reenable the burner by
pressing the reset button after the cause
of the malfunction has been rectified.
For further information, see the
automatic combustion control unit
description.
M
M1
118
103
101
E4
T1
104
102
106
105
Y1
E4 Pre-heater (version R)
M1 Burner motor
T1 Ignition Transformer
Y1 Solenoid valve
101 Blower / Fan
102 Oil pump
103 Air damper
104 Oil pressure regulator
105 Hoses
106 Filter
118 Nozzle
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!Always disconnect the power supply before installing or removing the control unit. Do not attempt to open or carry out repairs
on the control unit.
Function  BRAHMA GF2... control and safety unit
GF2GF3OR2OR3
MAIN SWITCH THERMOSTAT BURNER
MOTOR
FLAME
DETECTOR
LOCKOUT
SIGNAL
FIRST VALVE SECOND
VALVE
IGNITION
DEVICE
FUSE
FR
TR
T
I
F
SB
10
TV TS TV TS
987 6 54 32 1
MB
EV2 EV1
MB
MB
FR
FR
SB
SB
EV1
EV1
EV2
EV2
TR
TR
F
IT
T

Function  Oil burner pump
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The oil burner pump used is a self-priming
gear pump, which must be connected as
two-line pump via a bleed filter. There is an
intake filter and an oil pressure regulator
integrated in the pump. Pressure gauges
for pressure measurements and negative
pressure measurements must be
connected before the equipment is
commissioned.
NB: before starting the burner, check that
the return pipe is open. An eventual
obstraction could damage the pump
sealing device.
1 Hoses
2 Filter
3 Oil cock
4 Plug
5 By-pass plug
ONE PIPE SYSTEM: If the oil supply
circuit is one-pipe system, the pump
needs to be modified following intructions
in the picture.
1 suction intake connection.
2 return connection.
3 oil pressure gauge connection.
4 negative pressure gauge connection.
5 oil pressure regulator.
6 pressure connection.
10 solenoid valve electrical connection.
Y1 fuel-oil solenoid valve.
5
4
One-pipe system
3
2
1
SUNTEC
3
2
1
1
SUNTEC
6
12
3
4
5
Y1 10
PV
33
SUNTEC
AS V 47 AK