EFOY COMFORT 80 User manual

Bedienungsanleitung
User Manual
Mode d‘emploi
Manuale d`istruzioni
Instrucciones de uso
Gebruiksaanwijzing
DE |EN |FR |IT |ES |NL
EFOY®COMFORT
EFOY COMFORT 80 |EFOY COMFORT 140 |EFOY COMFORT 210

Contents
Page 47
English
Contents
1Introduction....................................................................................... 49
1.1 Foreword................................................................................. 49
1.2 Contact details......................................................................... 49
2Safety Information ............................................................................ 50
2.1 Explanation of safety alert signal words ................................. 50
2.2 General safety instructions ..................................................... 50
2.3 Safety instructions for methanol............................................. 52
2.4 Correct use.............................................................................. 53
2.5 Certification............................................................................. 54
2.6 Warranty.................................................................................. 54
2.7 Waste disposal ........................................................................ 55
3Operation .......................................................................................... 57
3.1 Quick overview ........................................................................ 57
3.2 Commissioning........................................................................ 58
3.2.1 WTools ................................................................................ 58
3.2.2 Connections ........................................................................ 58
3.2.3 Securing the EFOY fuel cell ................................................ 58
3.2.4 Connecting the fuel cartridge ............................................. 59
3.2.5 Connecting the exhaust hose and off-heat duct ................. 59
3.2.6 Connecting the charge line and data line............................ 60
3.2.7 Operating panel .................................................................. 60
3.3 Shutdown and dismantling...................................................... 63
3.3.1 Switching off the fuel cell ................................................... 63
3.3.2 Removing the EFOY fuel cartridge...................................... 64
3.3.3 Detaching the charge line and data line ............................. 64
3.3.4 Detaching the exhaust hose and off-heat pipe.................... 65
3.4 Operating modes ..................................................................... 66
3.4.1 Automatic mode.................................................................. 67
3.4.2 Switching on the fuel cell manually.................................... 67
3.4.3 Switching off the fuel cell manually.................................... 68

Contents
Page 48
English
3.4.4 Battery protection............................................................... 69
3.4.5 Automatic antifreeze feature.............................................. 70
3.5 Operating panel menu ............................................................. 71
3.5.1 Info screen.......................................................................... 71
3.5.2 Main menu .......................................................................... 72
3.5.3 Expert menu ....................................................................... 74
4Maintenance and Service .................................................................. 80
4.1 Replacing fuel cartridges ........................................................ 80
4.1.1 Removing fuel cartridges ................................................... 80
4.1.2 Inserting fuel cartridges..................................................... 81
4.2 Service Fluid............................................................................ 83
4.3 Firmware updates ................................................................... 85
5Errors and Solutions......................................................................... 86
5.1 Error messages in the display................................................. 86
5.2 Errors without display messages ............................................ 89
6Technical Details............................................................................... 90

Contents
Page 49
1Introduction
1.1 Foreword
Thank you for choosing an EFOY fuel cell from SFC Energy AG. We hope you
enjoy using your new energy supply system!
Before you use the fuel cell for the first time, please read this user manual
and please follow the installation instructions.
If you still have any questions about installing or using your fuel cell,
please contact the EFOY hotline.
Copyright by SFC Energy AG 2011. All rights reserved. Subject to change
without notice.
1.2 Contact details
SFC Energy AG
Eugen-Sänger-Ring 7
85649 Brunnthal-Nord,
Germany
Hotline: +49 89 / 673 5920
Freecall*: 00800 / 732 762 78
eMail: [e-mail]
Web: www.efoy.com
*Calls can be placed free of charge from Germany, Belgium, Denmark, France, Great
Britain, Italy, the Netherlands, Norway, Austria, Sweden, Switzerland and Spain.
English

Safety Information
Page 50
English
2Safety Information
2.1 Explanation of safety alert signal words
DANGER!
Indicates an imminently hazardous situation, which, if not avoided, poses
a high risk of death or serious physical injury.
WARNING!
Indicates a potentially hazardous situation, which, if not avoided, poses a
medium risk of death or serious physical injury.
CAUTION!
Indicates a hazardous situation, which, if not avoided, poses a slight risk
of mild or moderate physical injury or damage to property.
INFO:
Important information for the operator or user of the system.
2.2 General safety instructions
Read the user manual before commissioning the fuel cell, and keep the
user manual close to the device at all times.
Follow all of the instructions in this user manual.
The EFOY fuel cell must not be opened.
The EFOY fuel cartridge must not be opened or refilled using excessive
force.
Modifications to the device constitute a safety hazard and may result in the
loss of your operating licence and nullify your warranty and guarantee.
Use original EFOY accessories only.
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Safety Information
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EFOY fuel cells and EFOY fuel cartridges must not be stored at
temperatures over 45°C and must not be operated at temperatures over
40°C.
Protect from heat and direct sunlight.
Operate the EFOY fuel cell only as specified in the installation
instructions, and in a well-ventilated space.
Keep EFOY fuel cells that have been switched off in frost-free storage or
use the automatic antifreeze feature.
Do not smoke in the vicinity of the EFOY fuel cell or EFOY fuel cartridge.
Protect from heat and ignition sources. Methanol is highly flammable!
A methanol spillage (e.g. after an accident or in the event of damage to the
EFOY fuel cell or EFOY fuel cartridge) poses a fire hazard. Keep away from
ignition sources and ensure good ventilation.
Leakage of a small quantity of methanol will evaporate, leaving no
residue.
Keep all EFOY fuel cells and EFOY fuel cartridges out of reach of children,
even when empty or only partly full.
WARNING!
Methanol is toxic when inhaled, swallowed or allowed to come into
contact with the skin. Inhaling and swallowing methanol or allowing it to
come into contact with your skin carries a serious risk of irreversible
damage.
Call a doctor immediately if you have direct physical contact with the
substance, in the event of an accident, or if you feel unwell, and show the
doctor the fuel cartridge label, the methanol safety data sheet or the user
manual.
WARNING!
In exceptional cases, the waste gases emitted by the device may contain
substances that are harmful to health!
Do not inhale waste gases directly for prolonged periods. Instead, use the
exhaust tube provided to route the waste gas into the open air.
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Safety Information
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WARNING!
Damage in the event of an accident; risk of injury!
EFOY fuel cells and EFOY fuel cartridges must be securely fastened to
prevent damage in the event of an accident.
CAUTION!
The fuel cell is not water-tight!
Ensure that no water can enter the fuel cell.
2.3 Safety instructions for methanol
DANGER!
Leakage of methanol fumes poses a fire hazard!
Do not smoke when replacing the EFOY fuel cartridge and do not expose it
to other ignition sources! Protect EFOY fuel cartridges from temperatures
exceeding 45°C.
WARNING!
Methanol is highly flammable!
You receive methanol in safe, tested EFOY fuel cartridges, which prevent
the contents from escaping if used correctly.
The storage and transport of methanol may be subject to statutory
regulations.
Fore more information, refer to the safety sheet on methanol, available on
our website at http://www.efoy.com
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Safety Information
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WARNING!
Methanol is toxic when inhaled, swallowed or allowed to come into
contact with the skin. Inhaling and swallowing methanol or allowing it to
come into contact with your skin carries a serious risk of irreversible
damage.
You receive methanol in safe, tested EFOY fuel cartridges, which prevent
you from coming into contact with the contents if used correctly.
Call a doctor immediately if you have direct physical contact with the
substance, in the event of an accident, or if you feel unwell, and show the
doctor the fuel cartridge label, the methanol safety data sheet or the user
manual.
CAUTION!
Impurities in methanol!
Original EFOY fuel cartridges contain methanol that has been approved by
SFC. Even slight impurities or foreign particles in commercially available
methanol may cause irreversible damage to the device, and may nullify
the warranty or guarantee.
Use only original EFOY fuel cartridges!
2.4 Correct use
The EFOY devices produced by SFC Energy AG are automatic charging
devices for 12 V lead accumulators (batteries). Please note the following:
•The devices must only be used to charge lead accumulators (batteries)
that conform to the technical specifications in chapter Technical Details
"Technical Details" on page 90.
•The devices must only be operated with original EFOY fuel cartridges.
•The devices are not intended to be used as an emergency power supply
for medical, life-sustaining or agricultural systems.
•Devices with a defective or damaged housing must not be operated.
•The devices are not intended for industrial use.
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Safety Information
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2.5 Certification
Declaration of conformity
SFC Energy AG, Eugen-Sänger-Ring 7, 85649 Brunnthal-Nord, Germany,
hereby declares that the EFOY Comfort 80, EFOY Comfort 140 and EFOY
Comfort 210 conform to the provisions of the EC Directive on electro-
magnetic compatibility (2004/108/EC). The following harmonised norms
apply:
DIN EN 55022, DIN EN 55024
Approval mark
The devices have been tested for electro-magnetic compatibility in
accordance with ECE Regulation No. 10, and have been approved for use in
motor vehicles.
Approval number: E24 10R-020234
The devices were voluntarily submitted for testing by TÜV SÜD AG for
conformity with the basic requirements of IEC 62282-5, and were awarded
the seal of approval for product safety.
2.6 Warranty
The warranty period begins with the purchase of a new device. You can use
your sales receipt as proof of this date. Please keep these documents safe.
Our warranty services are based on the warranty conditions of SFC Energy
AG that are valid for the relevant country at the time of purchase. Please
note the attached conditions of warranty.
Service
Please contact our EFOY helpline in relation to any technical questions
about EFOY fuel cells. The contact details are provided in chapter 1.2
"Contact details" on page 49.
EFOY certificate of warranty
The EFOY certificate of warranty gives you maximum security and
reliability of service. You pay a one-off fee and receive the EFOY certificate
of warranty for a five-year manufacturer's warranty period.
E 24
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Safety Information
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The EFOY certificate of warranty is available directly from SFC Energy AG,
which manufactures the EFOY fuel cells.
Simply fill in the form at http://garantie.efoy.com, or contact our hotline for
more information. The contact details are provided in chapter 1.2 "Contact
details" on page 49.
2.7 Waste disposal
Packaging
Your new device was packaged to ensure that it reached you safely. All
materials used in the packaging are environmentally friendly and can be
re-used.
We recommend that you keep the packaging in case it is needed for winter
storage.
However, if you wish to dispose of the packaging, please help our planet by
disposing of it in an environmentally responsible way and in accordance
with the applicable local regulations.
WARNING!
Plastic wrapping and cardboard boxes pose a risk of suffocation!
Please keep all packaging out of reach of children.
Fuel cartridges
Completely empty fuel cartridges can be disposed of with your plastic
waste. Dispose of partly full fuel tanks in the same way as other hazardous
waste, such as solvents and paint.
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Safety Information
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Old devices
Old devices are more than just worthless rubbish! Environmentally
responsible disposal can reclaim valuable raw materials, while protecting
the environment.
Old electronic devices must not be disposed of in your household rubbish.
Observe the local regulations.
For advice on returning old devices, please contact the EFOY hotline. The
contact details are provided in chapter 1.2 "Contact details" on page 49.
English

Operation
Page 57
3Operation
3.1 Quick overview
You're ready to perform
the initial start-up!
The device is
new and never
installed?
Then proceed to chapter
3.2.7 "operating panel".
Please refer to the
mounting instructions for
details of how to install the
mounting plate, the fuel
cartridge holder and the
cable.
Please proceed to
chapter 3.2
"Commissioning".
yes
yes
yes
no
no
The device has
been installed?
Start
End
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Operation
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3.2 Commissioning
3.2.1 WTools
•Crosstip screwdriver (Pozidriv PZ1)
3.2.2 Connections
Remote
Control Data
Interface
햲
햳햴
햵
햶
햷
햸
1. Connection for charge line
2. Connection for operating panel
3. Connection for data interface
4. Connection for EFOY fuel cartridge
5. Connection for exhaust hose and fill
opening for Service Fluid
6. Air intake for cool air (rear)
7. Air outlet for warmed air and
connection for off-heat duct
3.2.3 Securing the EFOY fuel cell
CAUTION!
If the EFOY fuel cell is exposed to temperatures below 1°C without a
battery connection and without a sufficient level of fuel in the EFOY fuel
cylinder (antifreeze), it must be allowed to defreeze for approx. 24 hours
at room temperature before use.
1. Place the device on the mounting
plate.
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Operation
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2. Thread the belt along the groove
provided.
3. Tighten the belt so that the device is
standing securely on the mounting
plate.
4. Fasten the end of the belt using the
hook and loop fastener.
3.2.4 Connecting the fuel cartridge
For information about installing the EFOY fuel cartridge, see chapter 4.1.2
"Inserting fuel cartridges" on page 81.
3.2.5 Connecting the exhaust hose and off-heat duct
1. Attach the exhaust hose.
2. Insert the off-heat tube or off-heat
bow.
3. If you use the off-heat bow, use both
screws to secure it in place.
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Operation
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4. Next, insert the off-heat tube.
3.2.6 Connecting the charge line and data line
1. Insert the plug on the data line (1)
into the connection socket marked "
operating panel " on the EFOY fuel
cell.
2. Insert the plug on the loading cable
(2) into the socket connection
provided on the EFOY fuel cell.
Remote
Control Data
Interface
햲
햳
INFO:
The device switches on as soon as
the battery charge line is plugged
in and the EFOY fuel cell is
connected to the battery.
3.2.7 Operating panel
menu
ok
!
햲
햳
햴
햵
햶
햷
햸
1. On/Off
2. Menu
3. Back
4. Scroll up through menu
5. Scroll down through menu
6. Confirmation/OK
7. Red LED lights up to indicate a fault
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Switch on
menu
ok
!
1. After a short wait, the intro screen
appears on the display.
Choosing a language
menu
ok
!
menu
ok
!
1. Press [ok].
The language selection setting is
shown in the display panel the first
time you connect the device to the
operating panel.
2. Use [S][T]to select the required
language.
3. Press [ok] to confirm your selection.
Selecting a fuel cylinder
1. Use [S][T]to select the installed
fuel cartridge.
2. Press [ok] to confirm your selection.
menu
ok
!
INFO:
Disable the fill level display if you
are using a partially empty fuel
cylinder.
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Operation
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Displaying information
The first line indicates the operating mode
selected, e.g., "Automatic" (see chapter 3.4
"Operating modes" on page 66).
The second line indicates the operating
status (see chapter Operating statuses on
page 62).
indicates the current battery
voltage
indicates the current charging
current of the EFOY Comfort
menu
ok
!
indicates the fill level of the fuel
cartridge.
Further steps
menu
ok
!
You can now change the operating mode,
for example.
1. Press [menu].
The main menu is displayed.
For more information, see chapter 3.5
"Operating panel menu" on page 71.
Operating statuses
Start phase The fuel cell undergoes a start phase lasting up to 20
minutes. At the end of this phase, it has reached its
full rated output.
Charging mode The fuel cell charges the vehicle's battery.
Standby The EFOY fuel cell remains in standby mode and
monitors the battery voltage until the vehicle's
battery has been charged to a sufficient degree.
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Shutdown
procedure
The fuel cell shuts down charging mode. To protect
the components in the device, this procedure may
take several minutes to complete.
Antifreeze The fuel cell remains active to protect itself from the
effects of freezing.
Battery protection The fuel cell charges the battery automatically in
order to prevent deep discharge of the battery.
Interruption Operation is interrupted because the ambient
temperature is too high. The fuel cell switches on
again automatically as soon as operation can be
resumed.
Error An error has been detected, and corresponding
messages are displayed. For more information, see
chapter 5 "Errors and Solutions" on page 86.
INFO:
During normal operation, the EFOY fuel cell briefly interrupts power
generation several times each hour. A charging power of 0.0 A is
displayed when this occurs.
3.3 Shutdown and dismantling
3.3.1 Switching off the fuel cell
menu
ok
!
1. Press the button on the operating
panel.
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Operation
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menu
ok
!
2. Choose "Manual Off".
3. Press [ok] to confirm your selection.
4. Wait until the shutdown procedure
has finished and "Shutdown
procedure" is no longer displayed
(this takes up to 30 minutes).
3.3.2 Removing the EFOY fuel cartridge
For information about removing the EFOY fuel cartridge, see chapter 4.1.1
"Removing fuel cartridges" on page 80.
3.3.3 Detaching the charge line and data line
1. Disconnect the charge line (2) and
the data line (1) for the operating
panel from the EFOY fuel cell.
Remote
Control Data
Interface
햲
햳
INFO:
Store the plugs and cables in a
cool, dry place.
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3.3.4 Detaching the exhaust hose and off-heat pipe
햲햲
햳
햴
햵
1. Loosen the screws (1) on the off-heat
bow.
2. Remove the off-heat pipe (2) or off-
heat bow (3).
3. Disconnect the exhaust hose (4).
Protect it from impurities and seal
the exhaust outlet with the protective
cap.
4. Loosen the belt holding the EFOY
fuel cell in place, and lift the EFOY
fuel cell off the mounting plate.
CAUTION!
Store the EFOY fuel cell in a cool place, but at a temperature over 1°C.
(See also the information on storage temperature in chapter 6 "Technical
Details" on page 90).
INFO:
Use a suitable box for storing the EFOY fuel cell, e.g., the box in which it
was delivered. The EFOY fuel cell must be stored in an upright position.
English