ELCOS CBA-030 230/12 V Instruction Manual

GB CBA-030 1
AUTOMATIC 3 A BATTERY CHARGER
FOR LEAD BATTERIES
TYPE CBA-030
RAPID CHARGING WITH CURRENT CONTROL
INTERMEDIATE AND MAINTENANCE CHARGING,
WITH VOLTAGE CONTROL
SELFPROTECTION AGAINST:
· SHORT CIRCUITING
· POLARITY INVERSION
· LOWERING (50%) OF THE BATTERY VOLTAGE
REMOTE REPETITION FOR INDICATOR LIGHTS
SUITABLE TO BE INSTALLED ALSO ON BOARD THE MACHINE
INSTRUCTION AND USER MANUAL

PARMA
ITALY
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GB CBA-030
2
A
V
123456789
10 11 12 13 14 15 16
0
,4
0
,8
1
,2
1
,6
2
,0
2
,4
2
,8
3
,2
3
,6
4
,0
A
V
246810 12 14 16 18 20 22 24 26 28 30 32
0
,4
0
,8
1
,2
1
,6
2
,0
2
,4
2
,8
3
,2
3
,6
4
,0
OPERATION
Automatic charging n three phases:
•3A rap d charge (current control), unt l 13,4 V (26,8 V) s reached n the battery.
•Intermed ate charg ng v a voltage control, unt l 13,5 V (27 V) s reached n the
battery.
•Charge ma ntenance us ng a very low current value, but suff c ent to ma nta n
the voltage value at 13,5 V (27 V).
The green indicator (LED) s only l t when the follow ng cond t ons happen at the
same t me:
•ma ns on;
•battery voltage above 65% (+/- 10%) of nom nal value.
The red indicator (LED) s only l t when at least one of the follow ng cond t ons
happens:
•battery voltage above 65% (+/- 10%) of nom nal value;
•polar ty nvers on;
•battery term nals short-c rcu t.
If there s overload ng of the remote repet t on term nals or f there s a ma ns
fa lure, both of the nd cators w ll rema n unl t.
The remote signals repetition s ava lable on term nals 11, 12 and 14:
The load connected between term nals 11 and 12 s suppl ed when the
green nd cator s l t;
The load connected between term nals 11 and 14 s suppl ed when the red
nd cator s l t;
Measures in accordance with CEI-EN60335-2-29
Continuous line = initial characteristic
Broken line = work characteristic
T PICAL LOAD CURVES

GB CBA-030 3
CIRCUIT DIAGRAM
INSTALLATION
•Dev ces must be prov ded for d sconnect on from the ma ns: for example,
sw tches w th contacts open ng greater than 3 mm or supply cables and plugs
wh ch are also access ble after nstallat on.
•Dur ng the charg ng phase the equ pment heats up. One must therefore ensure
that the natural flow of a r s not obstructed by nearby objects. Adhere closely to
the nd cat ons concern ng the m n mum d stances between the equ pment and
the surround ng parts.
•If the equ pment s nstalled n a closed cab net, holes or sl ts should be
prov ded so that the heat can escape.
•Secure the equ pment only at the po nts nd cated, adher ng to the m n mum
screws cross-sect onal area.
AIR
Ø
4
100 mm
50 mm
50 mm 50 mm
L1
N
MAINS
230 V~
87
LOAD
41
&%$
1 2 11 12 75 7614
85
ANOMALY
FUSE 2A
(41) Battery
(85) Anomaly indicator light
(87) Load indicator light

GB CBA-030
4
Type CBA-030 230/12 V Code 01.04.13
Type CBA-030 230/24 V Code 01.04.14
ORDERING INFORMATION
TECHNICAL DATA
DIMENSIONS
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V21V42
:ylppusrewoP )~V352-702(~V032 zH3-84 )~V352-702(~V032 zH3-84
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tuptuognigrahclluF%24%3
ecnesbanignidaoltiucriC :ylppussniamfo V21taAm1V
42taAm1
:selopyrettabehttaelppir.xaMppVm5ppVm5
:41e21,11stuptuonodaol.xaMW3W3
:11tuptuonoegatlovlacipyTV1V03
:draoblanimreTwercshtiwselop7wercshtiwselop7
:noitcetorpfoeergeD00PI00PI
:egnarerutarepmeTC°05+01-C°05+01-
:th
gieWg0022g0042
125
Ø 5
7
1
0
6
0
1
0
21 2194
136
80
13
93

GB CBA-030 5
127(6

GB CBA-030
6
127(6

GB CBA-030 7
Warning:
Adhere closely to the following advice
•Install in such a way that there is always adequate heat disposal.
•Always install under other equipment which produces or spreads heat.
•Adhere to the instructions and distances indicated for installation.
•Check that the absorption and consumption of the connected equipment are compatible with the enclosed
technical characteristics.
•Do not try to recharge non rechargeable batteries.
•When charging lead batteries, place the battery in a well aired area.
•The connection to the mains must be made in accordance with the national installation rules.
•The equipment must be earthed via the relevant terminal.
•Connect the equipment to the battery without other conductor cutouts.
•Disconnect the equipment output terminals before any interventions on the battery.
•Handle and connect without mechanically stressing the electronic card.
•Make sure that no copper conductor cuttings or other waste material fall inside the equipment.
THIS BATTERY CHARGER IS NOT SUITABLE FOR OPERATING IN THE FOLLOWING
CONDITIONS:
•Where the environmental temperature is outside the limits indicated in the enclosed technical sheet.
•Where the air pressure and temperature variations are so rapid as to produce exceptional condensation.
•Where there are high levels of pollution caused by dust, smoke, vapour, salts and corrosive or radioactive
particles.
•Where there are high levels or heat from radiation caused by the sun, ovens or the like.
•Where attacks from mould or small animals are possible.
•Where there is the risk of fire or explosions.
•Where the battery charger can receive strong vibrations or knocks.
•Where the equipment is protected by barriers or casing with protection level less than IP20.
ELECTROMAGNETIC COMPATIBILITY
This battery charger functions correctly only if inserted in plants which conform with the CE marking
standards; it meets the exemption requirements of the standard EN50082 2 but it cannot be excluded that
malfunctions could occur in extreme cases due to particular situations.
The installer is responsible for checking whether the levels of disturbance are above those consented by
the regulations.
CONDUCTION AND MAINTENANCE
The following maintenance operations should be performed every week:
check that the indicators function;
check the batteries;
check that the conductors are tight, check the condition of the terminals.
UNLESS WE MAKE A WRITTEN DECLARATION STATING THE CONTRARY, THIS BATTERY CHARGER
IS NOT SUITABLE FOR USE AS A CRITICAL COMPONENT IN EQUIPMENT OR PLANTS RESPONSIBLE
FOR KEEPING PERSONS OR OTHER LIVING BEINGS ALIVE.
sed only to maintain the battery charge. sed in the starting circuits of diesel and petrol
engines, such as those used in genset units, close-coupled pumps, compressor motors, etc.
Constructed for installation only inside the electric panel.
NOTICES
YO R ELECTRICAL TECHNICIAN CAN ASK ANY Q ESTIONS ABO T
THIS BATTERY CHARGER BY TELEPHONING O R TECHNICIAN
Any use which differs from that which is indicated in this instruction and user manual must be authorized
by the manufacturer.

GB CBA-030
8
Only assigned and suitably trained personnel are allowed to have battery charger
access.
No maintenance operations are permitted unless the plant has been disconnected from
the mains and from the battery.
The phases should be earthed and short circuited as a safety measure.
Notwithstanding what is stated above, only assigned and trained personnel, when the plant is live, can
perform the following operations:
visual inspection of the battery charger, the connections and the markings;
measurement of voltage and/or current values.
These operations must, in any case, be performed using a tool which guarantees the appropriate
electrical protection.
WARNING: COMPONENTS CARR ING DANGEROUS VOLTAGE LEVELS
CONFORMITY DECLARATION
The company Elcos s.r.l. assumes full responsab lty for declar ng that the
equ pment:
type CBA-030
installed and used in the ways and for the purposes described in the instruction and user
manual, is in conformity with the following directives:
- 2006/95/CE related to the electrical materials destined to be used within certain voltages
limits
- 2004/108/CE related to the electromagnetic compatibility and that repeals
the directive 89/336/CEE,
because it is built and functions in accordance with the harmonized Standards:
EN61010-1, EN60529, EN61326-1, EN61326/A1, EN61000-3-2, EN61000-3-3,
EN61000-3-3/A1, EN61000-4-3, EN61000-4-6, EN61000-4-6/A1, EN61000-4-11
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7HO 
Walter Consigli
Parma, 03/02/2010
President