Electrolux GSG 580 User guide

200100222
ISSUE 02/01
GAS SUPERGRILL/JET GRILL
USER’S INSTALLATION AND SERVICING MANUAL
Zanussi Professional
PNC: 283581; 283580
Model: GSG 580; JG/G580
Electrolux Foodservice

2
SPECIFICATIONS
Output 800 Model
Grilling(227gm steaks) 100/h
Toasting 400/h
Dimensions cm
Overall (wxdxh) 850x54x54
Heat Input
Btu/hkW (Natural Gas) 42,000/12.4
Net Weigh kg 50
GENERAL
The 600/800 GAS SUPERGRILL can be supplied for use
with either Natural Gas or LP (propane or butane). Details
will be found on the Data Plate fixed to the appliance. A
conversion kit is required to change from one gas supply to
the other. Supplied as kit at installation.
STANDARD EQUIPMENT
1. Toasting rack with crumb
2. Brander plate, frame and drip trough.
OPTIONAL EXTRAS
Bench stand
Wall bracket
Floor stand
Additional Branding plates
GAS DATA
MODEL TYPE OF GAS MODEL No
900 SUPERGRILL NATURAL GAS GSG 580NG
900 JETGRILL NATURAL GAS JG/G 580 NG
900 SUPERGRILL LPG GSG 580LP
900 JETGRILL LPG JG/G 580 LP
BURNER AND INJECTOR RATINGS
MAIN BURNER
MODEL TYPE OF GAS INJECTOR SIZE
900 Natural Gas 640 AMAL
900 Butane/Propane 200 AMAL
PILOT BURNER
MODEL TYPE OF GAS INJECTOR SIZE
900 Natural Gas N22
900 Butane/Propane N14
APPLIANCE PRESSURE
MODEL TYPE OF GAS PRESSURE
900 Butane 28mbar(11.2”WG)
900 Propane 37mbar(14.8”WG)
900 NG 20 mbar (8”wg)
BURNER RATING
MODEL TYPE OF GAS PRESSURE
900 Natural Gas 6.2kW/21,000Btu/h
900 Butane/Propane 6.2kW/21,000Btu/h
TOTAL RATING
MODEL TYPE OF GAS RATING
900 Natural Gas 12,4kW/42,000Btu/h
900 Butane/Propane 12,4kW/42,000Btu/h
SAFETY NOTES
1. It is the law that all gas appliances are installed by
competent person in accordance with the requirements of
the Gas Safety (Installation and Use) Regulations. Failure
to comply and install appliances incorrectly could lead to
prosecution. The Confederation for Resgistration of Gas
Installers (CORGI) requires its members to work to
recognised standards.
2. The installation of this appliance must be carried out in
accordance with these instructions, and meet with the
requirements of the Gas Safety Regulations, the Fire
Precautions Act, Local and National Building Regulations
and the recommendations contained in the revelant British
Standards Codes of Practice. The requirements of the
Health and Safety at Work Acts and Hygiene must be
observed.
3. This appliance is designed for commercial purposes only,
and must be operated by trained personnel.
4. This appliance is provided with an equipotential screw
fixing if required.
FIXING POINTS
285
850
538
540
40050
50
33010 10
603
Dimension in mm.
Figure 1.
1656
450
200
651
754
84
235
372
55

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5. It is the responsability of the kitchen supervisor to warn
users of this appliance to wear suitable protective
clothing.
6. During normal operation, parts of this appliance will
become hot. Suitable precautions must, therefore, be taken
by the user to avoid accidental burns.
7. In the event of a fault developing, it is essential that the
appliance is isolated from the gas supply and a competent
person informed.
8. In the interest of safety and performance, regular
maintenance and servicing of the appliance is
important.To ensure that the appliance is in optimum
condition, periodical service and maintenance contracts
can be undertaken by the supplier. Equipment is inspected
and serviced by our engineers and, where necessary, faults
are rectified. Any replacement parts are quickly obtained
and fitted to bring the appliance into good working
condition.
GAS CONNECTION
Refer to the Date Badge (affixed to the lower Right Hand side
of the grill) to check that the appliance is compatible with the
available gas supply. The gas supply inlet is positioned at the
rear RH side of the appliance terminating in a Rp 3/8 (3/8”
BSP male taper) thread. For Natural Gas in UK, a gas
governor must be fitted in a supply as close to the appliance
as possible. For LP Gases, a low pressure regulator must be
fitted at the cylinder or supply tank.
The diameter of gas supply piping must not be smaller than
that of the appliance inlet (3/8” ID 9.5 mm). Long pipe runs
should be of a larger diameter in order to avoid excessive
pressure drops.
A gas Isolating Tap must be fitted in the gas supply pipe close
to the appliance for use in an emergency and to facilitate
servicing.
UPON COMPLETION OF THE INSTALLATION, THE
APPLIANCE AND SUPPLY PIPEWORK MUST BE
TESTED FOR GAS SOUNDNESS.
UPON SITING THIS APPLIANCE, AN
EQUIPOTENTIAL EARTH BOND CAN BE MADE
FROM THE GRILL AND ITS STAND TO ADJACENT
EQUIPMENT USING THE FIXED BOLTS LOCATED
AT THE REAR OF THE UNITS.
INSTALLATION
GENERAL
NOTE! It is necessary to employ a qualified engineer for the
installation and servicing of this appliance. It may be
necessary to change parts of appliance to suit the gas
supplied.
1. Before commencing installation remove all packaging.
Any protective film on the stainless steel panels may be
left on until installation is completed. HOWEVER all
protective film MUST BE REMOVED before the
appliance is commissioned.
2. Ensure that the area where the appliance is to stand is
level, and is capable of supporting the weight of the
appliance. If the support or surround is made of a
combustible material it is recommended that they shall be
clad by a suitable non-combustible heat insulating
material and that the local fire regulations are observed.
3. IMPORTANT: It is necessary to ensure an adequate
supply of fresh air to appliance for combustion and
ventilation. Kitchens require 20-40 changes of air per
hour.
4. THIS GRILL MUST NOT BE MOUNTED DIRECTLY
UPON A BENCH OR TABLE TOP, OR ON A SHELF.
The air necessary for safe combustion of the burners enters
from below the base of the appliance. Space, therefore,
must be allowed between the base of the appliance and the
supporting surface. A minimum of 50mm (2 inches) will
be sufficient. It is strongly recommended that use be made
of the optional Bench Stand, Wall Brackets, or Floor
Stand, in order to ensure a safe and comfortable working
height, and safe conditions.
THIS APPLIANCE MUST NOT BE MOUNTED ON A
SELF OR SUPPORT ABOVE A COOKING RANGE
WITHOUT SPECIAL SUPORT AND A GOOD
VENTILATION.
5. This appliance should preferably be installed below the
hood of an extraction system incorporating filters.
Should the installation be required without a ventilation
hood then a minimum distance of 1500mm (60 inches)
must be allowed between the top of the appliance and any
overlying shelf or ceiling. A distance of 150mm (6 inches
should be maintained between the back and sides or the
appliance and adjacent walls.
6. REMEMBER TO ALLOW SUFFICIENT ROOM AT
THE FRONT OF THE APPLIANCE TO ENABLE THE
SAFE WITHDRAWAL OF THE TOAST GRID AND
BRANDER PLATE.
COMMISSIONING
1. Remove all protective film and packaging from the
appliance.
2. Turn off the gas supply at the isolating tap.
3. Check that the appliance Main Control Tap is in the OFF
position.
4. Remove the gas Control Knobs.
5. Remove the Control’s Fascia and pull off the Piezo Cable.
6. Remove the pressure Test Point Sealing Screw.
7. Connect the pressure test gauge and replace Control
Knobs.
8. Turn ON the gas supply at Isolating tap.
9. Check for leaks at all joints inside the appliance AFTER
manually lighting Pilot and Main Burners. Following
lighting procedure.
10. Check than the gas pressure is correct when all Burners
are lit at FULL on. Adjust, if necessary, at the governor
(Natural Gas), or (if LP Gas) have the supplier of the gas
adjust the pressure at the tank or cylinder.
11. Check that the Main Burners and Pilot Burners extinquish
when the Main Control Tap is turned OFF.
12. Turn off appliance at the Control tap.
13. Turn OFF the gas supply at the Isolating Tap.

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14. Remove the pressure test gauge and refit the Pressure Test
point Sealing Screw.
15. Turn ON the gas supply at the Isolating Tap and leak-test
the Pressure Test Point Sealing Screw.
16. Reconnect the Piezo Ignition Cable to the Igniter Unit on
the Control’s Fascia.
17. Turn the appliance Main Control Tap to the Ignition
position and operate the igniter button ensuring that the
Pilot Burner ignites safely.
18. Turn the Main Control Tap to OFF, remove the Control
Tap Knobs, and refit the Control’s Fascia Panel.
19. Check that the inner Top Panel can be easily removed and
refitted.
NOTE: When installation and commissioning is completed,
leave ALL the Instruction Manuals with a responsible person.
OPERATING
a) This appliance is designed for commercial purposes only
and must, therefore, be opereted by trained personnel.
b) It is the responsibility of kitchen supervisor to warn users
of this equipment to wear suitable protective clothing.
c) During normal operation, part of this appliance will
became hot, suitable precautions must, therefore, be taken
by users to avoid risk of accidental burns.
d) When using the Brander Plate, always fit the Drip/Basting
Trough, and empty it frequently, Don’t allow the Trough
to became too full or overflow, or too full to handle
safely.
e) Always pre-heat Brander Plate for approximately 20
minutes at FULL on before use.
NOTE: In event of a fault developing, it is essential to turn
OFF the gas at Isolating Tap, and inform a competent person.
LIGHTING PROCEDURE
IMPORTANT: SUPERGRILLS have two Main Burners with
a single Pilot Burner situated at the R.H. side within the
Grilling Compartment. Both Main Burners are controlled by a
Main Control Tap and a Front Burner Control Tap.
1. Check that the appliance Main Control Tap is in the OFF
position.
2. Turn ON the gas supply at the Isolating Tap.
3. Push the Main Control Knob in and turn to the IGNITION
position. An arrest will be felt to identify the position.
Keep the knob depressed.
4. Press the Ignition Button firmly (several times if
necessary) until the Pilot Burner flame ignites.
5. Hold the Main Control Knob pressed in for 20 seconds,
then release it. The Pilot Burner should stay alight. If the
Pilot Flame goes out, then repeat the procedure holding
the Main Control Knob pressed in for a longer period.
NOTE: The Pilot Burner can also be lit by applying a lit spell
or taper to the Pilot Burner whilst operating the Main Control
Tap as directed above.
TO OPERATE THE REAR BURNER
Once the pilot been established, the Rear Burner can be
turned on.
Turn the Main Control Knob anti-clockwise to the LOW
position. Rear Burner will automatically ignite from the Pilot
Burner.
The Main Control Tap will allow the Rear Burner to be
turned down to a low-flame setting for use when there is no
demand.
Turn the Main Control Knob further anti-clockwise from the
LOW to the HIGH position, for full on.
To revert to LOW, turn the Main Control Knob clockwise to
the LOW position.
TO OPERATE THE FRONT BURNER
The Front Burner Control Knob in position OFF the Front
Burner will be extinguished.
In position ON the Front Burner will be LOW/HIGH if the
Main Control Knob is in position LOW/HIGH.
TO TURN OFF
1. Turn the Main Control Knob clock-wise to the IGNITION
position, the Main Burner will extinguish BUT the Pilot
Burner will remain alight ready for Main Burner ignition
when required (standby).
2. Turn the Main Control Knob clock-wise to the OFF
position - both the Main Burner AND Pilot Burner will go
out.
COOKING
TOASTING
Follow lighting instructions.
Place the Toasting Grid - with the Crumb Tray in place on the
base of the Grill - in the third runner up from the grill base.
Place the bread on the Grid, as required. Alternative grid
positions are provided to suit individual preferences and the
thinckness of the bread.
GRILLING USING THE TOAST GRID
Grilling foods such as bacon, sausages, etc. can be carried out
using The Toast Grid, BUT always fit the Crumb Tray to
collect grease and juices.
The position of the Grid in the grilling compartment will
depend upon personal taste. Initially try the third runner up
from the base.
SALAMANDERING
For shallow dishes place them upon the Toasting Grid; for tall
(deep) dishes place upon the base of the grill. Use the Crumb
Tray - if there is any fear of spillage or boil over - placed
upon the base of the grill.
USING THE BRANDER PLATE
(Grilling Hearth)
The Brander Plate is thick cast aluminium plate having a
ribbed surface. It is mounted upon a special frame and has the
advantage to be able to be mounted flat or inclined in one of
several positions. The Crumb Plate should be stored upon the
base of the grill when using the Brander Plate.

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ALWAYS FIT THE DRIP/BASTING TROUGH
MOUNTED ON THE FRONT BASE OF THE GRILL when
using the Brander, otherwise grease and juices from the
cooking food will drip directly onto the floor in front of the
grill.
ALWAYS EMPTY THE DRIP TROUGH BEFORE IT
BECOMES TOO FULL TO HANDLE SAFELY.
SCRAPE THE BRANDER PLATE FREQUENTLY
DURING COOKING PERIODS TO CLEAR CARBON
DEPOSITS.
The Brander Plate can be set at one of several angles within
the grilling compartment to suit various types of grilling. It
should always slope down towards the front. Locate the
Brander Plate upon it’s frame ensuring that the two pegs at
the rear of the frame engage in the two holes in the REAR of
the Brander Plate.
Engage the rearmost side pegs in the frame upon the
appropriate upper shelf runner, and push the Brander into the
grilling compartment. THEN engage the front side pegs of the
frame onto the lower shelf runner. Raising and lowering the
Brander, and increasing or decreasing the angle may be
carried out by changing the front peg position. The thicker the
cuts of meat, the lower the position of the Plate. It is not
advisable to leave the Brander Plate in a high position for
long periods of time with the heat full on. When using the
Brander Plate, the Plate must be placed in position in the
grilling compartment, and the grill turned on to HIGH for
about 20 minutes to pre-heat the Plate.
TO OBTAIN THE BEST RESULTS USING THE
BRANDER PLATE
1. Place the Brander Plate upon the Brander Frame with the
Frame’s pegs located in the holes at the back of the Plate.
Then position the Brander in the desired position within
the gill compartment.
2. Initially, try positioning the rear pegs on shelf four and the
front pegs on shelf two, until you are familiar with the
cooking performance.
3. Pre-heat the Plate for about 20 minutes with the burners
on HIGH.
4. When cooking, use the rear of the Brander, or raise the
position for Minute Steaks, and use the front, or lower the
position for cooking thick cuts and well done steaks.
Cooking should be completed without the need to turn the
food over if the Brander Plate has pre-heated for sufficient
time.
CLEANING
Cleaning is best carried out daily shortly after the grill has
been turned off - while it is still warm but not too hot.
DO NOT PLUNGE A HOT BRANDER INTO WATER -
TO DO SO CAN CAUSE IT TO DISTORT.
Heavy deposits should be scraped off the Brander Plate using
wood or plastic implements to avoid damaging the plate’s
surface. Soaking and washing in hot detergent solution should
be sufficient, with difficult areas being cleaned using a “grit-
free” proprietary cleaning agent. The use of ammonia and
caustic based cleaners should not be used as they attack the
metal - especially the aluminium Brander Plate. When
cleaning the interior of the grilling compartment, care must be
taken to avoid damaging the ceramic plaques of the burners.
Any deposits left on plaques will quickly burn off by
themselves.
Grills that are used continuously for cooking meat products
and where extensive use is made of basting, are likely to
became thickly coated externally and internally with grease
and carbonised fat. This is unhygienic and may became a
potential fire hazard. For this reason, the Outer Top Panel of
the Grill has been designed to be easily removed by the user,
allowing the Inner Top Panel to be removed from the grill for
cleaning.
1. Pull the Outer Top Panel foward and lift it clear of the
pegs in the tops of the the Outer Sides. Remove to the sink
for cleaning.
2. Lift the Inner Top Panel clear of the appliance and remove
to the sink for cleaning.
3. Carefully scrape any deposits from within the grill and
wash with a hot detergent solution. Dry WITH a lint-free
cloth.
4. Dry the Inner Top Panel, and place back into position.
5. Dry and polish the Outer Top Panel. Replace in position
by aligning the pegs with the key-hole slots (2 on each
side) in the return side flanges of the Outer Top Panel,
push the Panel firmly down onto the Outer Sides and then
push towards the rear of the grill until the back of the
panel lines up wigh the back of the grill.
THERE SHOULD BE NO GAP BETWEEN THE
OUTER SIDES AND THE OUTER TOP PANEL.
6. Re-light the grill on HIGH for a short period to thoroughly
dry off the unit.
7. The interior of the grilling compartment and the Inner Top
Panel will benefit from a light wipe-over using an lightly
oiled kitchen paper following cleaning.
8. The exterior panels of the grill are best cleaned using a hot
detergent solution followed by a rinse wipe-over and a
polish using a stainless steel cleaner.
DO NOT USE CAUSTIC BASED CLEANING
AGENTS ON THIS APPLIANCE.
MAINTENANCE
IMPORTANT: Maintenance must only be carried out by a
competent person (eg. one having CITB Certification and
CORGI Registration), and all work must comply with the Gas
Safety Regulations.
BEFORE DISMANTLING ANY GAS CARRYING
COMPONENT, TURN OFF THE GAS SUPPLY AT THE
ISOLATING TAP.
ROUTINE MAINTENANCE: Maintenance depends upon
the degree of use of the appliance, but should be carried out
on a regular basis. If an appliance is in daily use, in a busy
kitchen, then a minimum of four times a year is
recommended.
The following checklist, together with a thorough cleaning
programme, should provide optimum service and trouble-free
operation:
1. Remove the Outer Top, Inner Top Panel, and the
Control’s Fascia.
2. Remove the RH Outer Side Panel.
3. Examine the Piezo Ignition Cable for damage. Operate the
Igniter and observe the Cable, and the Pilot Ignition
Electrode for arcing. Replace if necessary.

6
4. Check the Gas Control Taps for ease of operation.
5. Check and clean the Main Burner Injectors, and remove
all foreign matter around the openings into the Main
Burners.
6. Light, and check the Pilot Burner, the operation of the
Thermocouple, and the lighting of the Main Burners.
7. Check the Main Burner Plaques to ensure that there is
even burning and no light-back, and no cracks in the
ceramic plaques.
REPLACEMENT OF PARTS & SERVICING
The servicing of this appliance must be carrier out a
competent person who has CITB Certification, and who is
CORGI Registered. All work must comply with the Gas
Safety Regulations.
BEFORE DISMANTLING ANY GAS-CARRYNG
PARTS, TURN OFF THE GAS SUPPLY AT THE
ISOLATING TAP.
It is recommended that the servicing of this appliance should
be carried out under a service contract provided by Electrolux
Commercial Service (ECS). Benefits of a service contract
include regular visits from trained engineers, priority
breakdown treatment and extensive spare parts back up
service. A service contract is available to cover ALL your
equipment and work carried out is guaranteed. For details
contact Electrolux Commercial Service: 0345-364364.
SPARE PARTS
Only genuine Electrolux spares should be used on this
appliance and can be obtained from:
Electrolux Foodservice Equipment
Crystal Court Aston Cross,
Business Park Aston Birminghan
B6 5RQ U.K.
telephone: 0121 – 220 2852/3
telefax: 0121 - 2202850
When ordering spare parts please quote the serial number and
the model number of the appliance together with the part
number of the component required.
SYMPTON
Smell of gas
Pilot Burner does not light using
Piezo Ignitor
Pilot Burner does not light using
ignition OR taper
Pilot Burner goes out following ignitor
Main Burner flames uneven
lifting off, burning erratically
Pilot estabilishes and Main Burner ignites but
Pilot and Main Burner go out after several
minutes
FAULT FINDING
POSSIBLE CAUSE
a) Gas leak
a) No gas to appliance
b) No spark at Ignition Electrode
c) Ignition Cable damaged
d) Faulty Ignition Electrode (cracked ceramic)
e) Ignition Unit (loose fitting, no earth)
f) Faulty Igniter
a) Blocked Pilot Injector
a) Thermocouple tip out of position
b) Thermocouple loose at Gas Control Tap
c) Thermocouple damage (tip burned)
d) Faulty Gas Control Tap
a) Dirt blocking Burner Inlet
b) Blocked Injector
c) Wrong gas pressure
d) Wrong Injector fitted for gas type
e) Ceramic Plaque on Main Burner
cracked or broken
f) Thermocouple Tip not securely held in Pilot
Burner
REMEDY
a) Locate leak and make joint sound
a) Turn on gas at Isolating Tap
b) Remake lead connections
c) Replace Ignition Cable
d) Replace Electrode
e) Tighten locknut on Igniter
f) Replace Igniter
a) Clean or replace Pilot Injector
a) Check Pilot Burner for damage replace if
necessary
b) Clean end of Thermocouple at Tap tighen
Thermocouple Nut - finger tight, then a
further ½ turn with a spanner.
c) Replace the Thermocouple
d) Replace Tap
a) Clean
b) Clean or fit new Injector
c) Check and adjust pressure
d) Check gas type and fit correct Injectors
e) Replace Main Burner
a) Reposition and tighten the Thermocouple
in Pilot Burner
A. OUTER TOP PANEL
REMOVE/REPLACE (figure 3)
1. Pull the outer top panel forward (1) and lift clear to
release keyhole slots from the locating pegs on the side
panels then lift clear of the appliance.
2. Replace in a reverse sequence ensuring that there is no
gap between the top of side panels and the outer top
panel..
B. INNER LINER
REMOVE/REPLACE (figure 3)
1. Complete procedure A.
2. Lift the inner liner (2) clear of the appliance.

7
3. Replace in a reverse sequence ensuring that the panel fits
correctly over the gas pipes and cable going into the
control compartment.
C. R.H. OUTER SIDE PANEL
REMOVE/REPLACE (figure 3)
1. Complete procedure A
2. Unfasten two screws (8) from top and lower edge of
panel.
3. Remove panel from the appliance.
4. Replace in a reverse sequence.
D. CONTROL FASCIA PANEL
REMOVE/REPLACE (figure 3)
1. Complete procedure A and C
2. Remove the gas control knob (4) by pulling firmly off the
spindle.
3. Remove one screw (9) from the rear top of the fascia (3)
and two screws (6) from the bottom of the panel.
4. Disconnect the Piezo ignition lead and remove panel from
the appliance.
5. Replace in a reverse sequence.
E. GAS TAPS
SERVICING (figure 2)
1. Complete procedure C.
2. Remove the two screws (1) and carefully withdraw the tap
spindle/niting plate assembly (2). NOTE the alignment of
the spindle.
3. Withdraw the spring (3) and shaft.
4. Extract the plug (5) noting the plug alignment.
5. Clean the plug and the interior of the tap body using a lint-
free cloth and solvent if necessary.
6. Regrease sparingly, ensuring the grease does not block the
ports and cavities.
7. Refit the plug (5) into the body (6) then the shaft (4) and
spring (3).
8. Secure the spindle/niting plate assembly (2) to the body
with the screws (1).
9. Restore the gas supply to the appliance at the gas isolating
tap and check for gas leaks.
10. Light the main burners, and turn down to LOW setting.
NOTE: Use only high temperature “Green Grease
Magnalube” type 9801/6A01 or “MOLYKOTE 1102”
grease. (Reference numbers: SKJ025 or SLO028
obtainable from ECS Spare Dept.)
F. GAS TAPS
REMOVE/REPLACE (figure 2)
1. Complete procedure C.
2. Disconnect the gas supply pipe (8), pilot outlet (9) and
main gas outlet (10).
3. Disconnect thermocouple (11).
4. Remove gas tap from the appliance.
5. Check gas flow indication arrow on the replacement tap
and fit in a reverse sequence ensuring that all gas
connections are sound. Ensure the Bypass Orifice (7) is
not removed from the outlet tee, when replacing the gas
tap.
6. Light main burners ensuring that the pilot burner flame
will establish.
7. Turn the gas tap to the LOW setting and check the flame
does not extinguish.
G. THERMOCOUPLE
REMOVE/REPLACE (figure 2 & 4)
1. Follow procedure C.
2. Disconnect the thermocouple (figure 2, item 11) at the
rear of the gas control tap.
3. Unfasten two screws (figure 4, item 9) and remove the
pilot protection bracket (figure 4, item 10) from inside the
grilling compartment.
4. Unscrew nut (figure 4, item 7) and withdraw the
thermocouple from the pilot burner assembly.
5. Fit replacement by reversing the above procedure.
NOTE! When connecting the Thermocouple to the rear of
Gas Control Tap - screw the nut in finger tight, and then
apply a half turn maximum using a spanner.
H. SPARK ELECTRODE & IGNITION LEAD
REMOVE/REPLACE (figure 4)
1. Complete procedure C.
2. Unfasten two screws (9) and remove the pilot protection
bracket (10) from inside the grilling compartment.
3. Disconnect the ignition lead (1) from the electrode (3).
4. Remove the screw (2) and remove the electrode.
5. Inspect the Ignition Lead for damage or wear. If
replacement is necessary then remove the fascia panel as
in procedure C and disconnect lead at the Piezo unit.
6. Replace the electrode and lead by reversing the above
procedure, ensuring that the electrode is directly in the
pilot gas path.
Figure 2
8
7
10
11
6
5
3
4
1
2
10
9

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J. PIEZO IGNITER
REMOVE/REPLACE (figure 3)
1. Follow procedure C.
2. Disconnect lead (9) from the terminal on the Piezo unit.
3. Unscrew nut and remove Piezo unit (5) through front
fascia panel.
4. Replace in reverse sequence.
K. PILOT INJECTOR
CLEAN/RENEW (figure 4)
1. Follow procedure C.
2. Unfasten two screws (9) and remove the pilot protection
bracket (10) from inside the grilling compartment.
3. Unscrew nut (4) and ease tube (5) away from burner.
NOTE: the injector (6) is secured within the tube of the
pilot burner and may have to be extracted by carefully
prising around its edge.
4. Carefully clean/replace the injector using soft fine wire.
5. Reassemble by reversing the above procedure.
L. PILOT BURNER
REMOVE/REPLACE (figure 4)
1. Follow procedure C.
2. Unscrew two screws (9) and remove the pilot protection
bracket (10) from inside the grilling compartment.
3. Unscrew nut (4) and ease tube (5) away from the burner.
4. Unscrew the thermocouple sucuring nut (7) and withdraw
thermocouple (8) from the burner.
Figure 3

9
5. Disconnect ignition lead (1) from electrode (3).
6. Unfasten two screws(11) and remove the burner assembly
from the appliance.
7. Remove the ignition electrode (3) from the assembly.
Inspect and renew if necessary.
8. Fit new pilot burner by reversing the above sequence.
9. Turn on the gas supply to the appliance and light the pilot
burner, ensuring that the igniter and thermocouple operate
correctly. Test for gas leaks.
Check that the Main Burners are ignited by the pilot
burner.
M. MAIN BURNER
REMOVE/REPLACE (figure 5)
1. Follow procedure B.
2. Disconnect gas supply at burner injector unit (1).
3. Remove two screws (2) and lift main burner away from
appliance.
N. MAIN BURNER INJECTOR
REMOVE/REPLACE (figure 5)
1. Follow procedure M.
2. Unfasten three screws (3) and remove aeration cover (4)
complete with injector holder (6).
3. Unscrew injector (5), clean or renew as required.
4. Replace in a reverse sequence.
5. Turn on gas supply to the appliance and light the pilot
burner.
6. Check for gas leaks and ensure main burners cross light
from pilot.
1
2
3
4
5
6
7
8
9
10
11
Figure 4
2
1
6
4
3
5
Figure 5

10
12250-9500
51487-2000
21411-2100
51480-4300
51480-4300
12250-8300
12250-8200
21786-4134
12250-8400
12250-8700
12250-4900
12250-7600
12250-5000
12250-5000
12250-4800
12250-5200
18900-5900
12250-5400
21852-2005
20600-2105
21702-2165

11
1224-7067
SGT-335
SGT-316
55000-2800
SEW-932
SEW932-1
SEW932-2
SEW-577
55000-3400
51480-5500
55000-3200
32000-0400
SXJ-219
21507-3101
51482-9301
51480-8400
SGT-316
55000-3400
55000-3300
51480-8600
21538-3300
51480-8500
SVG-181
SXJ-222
21538-3500
21415-9801
21720-2105
51480-5601
12250-6700
1224-7100
55000-2300
54881-5801
24280-3900
SBF-166
SBX-263
55000-2100
55000-2000
55000-2200
55000-0400
54883-7301
SEW-848
55000-0800
SXX-148
SEW-577
55000-1600
55000-1000
55000-3300
55000-3200
32000-0000
SGC-584
1224-7066
55000-1200
55000-0600
55000-0900
55000-2700
32000-0200
32000-0300
21704-3125
1224-7060
55000-1300
21403-3000
55000-0700
GASSUPERGRILL

12
SPARE PART LIST
CODE: 283580, 283581
MODEL: GSG-580, JG/G-580
CODE DESCRIPCION UDS/A
550000400 PANEL DE BASE BASE PANEL 1
550000600 CONJ. PANEL INTERIOR IZQUIERDO INNER LEFT HAND PANEL 1
550000700 CONJ. PANEL INTERIOR DERECHO INNER RIGHT HAND PANEL 1
550003200 PANEL POSTERIOR BASCK PANEL 1
550000900 LATERAL IZQUIERDO LEFT HAND OUTER PANEL 1
550001600 LATERAL DERECHO RIGHT HAND OUTER PANEL 1
550000800 PANEL DE MANDOS CONTROL PANEL 1
320000000 CONJUNTO PANEL TECHO OUTER TOP PANEL 1
550001200 PANEL FRONTRAL OUTER FRONT PANEL 1
12247060 SOPORTE QUEMADOR MAIN BURNER SUPPORT 2
320000200 CONJUNTO GUIAS DERECHA RIGHT GUIDES 1
320000300 CONJUNTO GUIAS LEFT GUIDES 1
12247066 CONJUNTO CAJA HUMOS FLUE OUTLET BOX 1
12247067 SOPORTE PILOTO PILOT BURNER SUPPORT 1
550002800 PROTECTOR PILOTO PILOT BURNER PROTECTION PLATE 1
122471002 PARRILLA SOPORTE PLANCHA BRANDER PLATE SUPPORT 1
550002300 BANDEJA INFERIOR CRUMB TRAY 1
550002000 BANDEJA RECOGE-GRASAS DRIP TRAY 1
550002100 SOPORTE BANDEJA RECOGEGRASA DX RIGHT HAND DRIP TRAY SUPPORT 1
550002200 SOPORTE BANDEJA RECOGEGRASA SX LEFT HAND DRIP TRAY SUPPORT 1
215383300 CONDUCCION BYPASS BYPASS PIPE 1
550003200 CONDUCCION VALVULA-QUEMADOR VALVE-MAIN BURNER PIPE 1
215383500 CONDUCCION GRIFO-VALVULA GAS TAP-VALVE PIPE 1
550003300 CONDUCCION GRIFO-QUEMADOR GAS TAP-BURNER PIPE 1
550003400 CONDUCCION PILOTO PILOT BURNER PIPE 1
248203900 EMPUÑADURA ESP. ELESA L=90 M-8 PLASTIC HANDLE 4
438310600 CONJ.CABLE SILICONA PARA PIEZO PIEZO IGNITER SILICON CABLE 1
514803700 INYECTOR SUPERG-80 D.1,20 GLP MAIN BURNER GLP NOZZLE D=1,20 2
514804000 INYECTOR PILOTO D.0.4 GLP S-B. PILOT BURNER GLP NOZZLE D=0,4 1
514805500 VALVULA P/TUBO D.8 CROMADA UPPER GAS TAP 1
514808500 CONEX. EN "T" +RACORDS+BICONOS T COUPLING 1
514808600 CONEX. EN "T"+RACORDS+BICONOS T COUPLING 1
548815801 PROTECCION EMPUÑADURA GUARD DISC 4
548837301 BOTON MANDO CONTROL KNOB ZANUSSI 2
SBF166 PARRILLA SUPERGRILL 800 TOAST RACK 1
SBT999 CONJUNTO RIBALTA MAIN GAS INLET ASSEMBLY 1
283633 PLANCHA ALUMINIO FUNDIDO BRANDER PLATE 1
SEW848 PIEZOELECTRICO D=18 PIEZO IGNITER SILICON CABLE 1
SEW932 CONJ ELECTRODO IGNITION ELECTRODE 1
SGC584 QUEMADOR 800 BURNER SUPERGRILL 800 2
SGT042 REGULADOR DE GAS GOVERNOR 375" GAS REGULATOR 1
SGT316 TERMOCOPPIA T60 L=900 0208002 THERMOCOUPLE 1
SGT335 QUEMADOR PILOTO PILOT BURNER 1
SVG181 VALVULA DOBLE SALIDA GAS VALVE DOUBLE OUTLET 1
SXJ208 BICONO D=8 LATON BICONE D=8 2

13
SXJ219 MANGUITO ADAPTADOR 10 R-3/8" COUPLING 10 R=3/8" 1
SXJ222 CODO+BICONO+TUERCA M-10X1 D=6 ELBOW + BICONE + NUT D=6 1
550002700 TORNILLO FIJACIÓN FIXING SCREW 2
514804200 INYECTOR D.2,00 NG* INJECTOR MAIN BURNER NG* D 2.00 1
514803700 INYECTOR D.1,20 GLP* INJECTOR MAIN BURNER LPG* D 1.20 1
514805300 OBTURADOR D.1,6 BYPASS ORIFICE LPG* 1
514805100 OBTURADOR D.2,50 BYPASS ORIFICE NG* 1
SXJ227 TUERCA R-1/4" D=8,2 LATON NUT R=1/4" 2
217043125 TORNILLO FIJACIÓN FIXING SCREW 2
SXX148 MUELLE MANDO KNOB SPRING CLIP 2
Parts marked * together with an appropriate Data Plate form the kit for converting the appliance to burn an alternative gas. The 3/8”
Governor is required for converting from LPG to Natural Gas.