Eliet DZC600 User manual

MANUAL
DZC600

ou will find dinformation about the actual use and maintenance of the machine.
Read it carefully and keep it in a safe place.
Please also keep your purchasing invoice or the proof of receipt together with
this booklet.
Register your purchase online at www.eliet.eu
© ELIET
Copyright 2009 ELIET. All right reserved. All textual material, drawings, figures, diagrams, graphs, etc., included in this ELIET
booklet are protected by copyright and also by other intellectual property rights. Nothing from this information may be copied
for commercial goals or distributed and/or changed or reposted for other goals. Content has been included at specifiec places in
this ELIET manual of which the copyright is the exclusive property of their respective owners.

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1. Introduction
1.1 Read this operating manual carefully
ELIET machines are designed for safe and reliable use if they are operated in accordance with
the instructions provided. Carefully read these operating instructions before using the machine.
Failure to do so may result in personal injury or damage to the equipment.
1.2 Identification data – ELIET OVERSEEDER COMBI DZC600
Write the identification data of your machine in the text boxes:
Motor:
Stock no.: MA 028
Serial number:
Year of manufacture:
2. Warranty
2.1 Warranty card
To be entitled to warranty, the machine has to be registered online within one month after
purchase at: www.elietmachines.com
European customers : ELIET EUROPE NV US customers : ELIET USA Inc.
Diesveldstraat 2 3361 Stafford street (office B) - USA
8553 Otegem - Belgium 15204 Pittsburgh (PA) - USA
T([phone] - F([phone] T412 367 5185 - F412 774 1970
www.eliet.eu www.elietusa.com
Please read the warranty conditions “15.5 Warranty conditions” on page 75

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3. Welcome
Welcome to the family of ELIET users.
We thank you for the trust that you have placed in ELIET and we are convinced that you have
purchased the very best machine. The operating life of your ELIET machine depends on how you
care for your machine. This manual and the motor manual included will help you on your way.
Strict adherence to the instructions and suggestions in these manuals will guarantee optimum
performance of your ELIET machine for a very long time.
Read this manual carefully before operating the machine. This will prevent incorrect operation of
the machine.
For your own safety, please observe the safety instructions specified in the relevant chapter. Even
if you are thoroughly familiar with operating such equipment, it is still advisable to read these
pages carefully.
All ELIET equipment and machines are continually being updated and improved and therefore
the specification of your machine may differ slightly in terms of shape, technology and acces-
sories. The descriptions and technical data in this manual are accurate at the time of printing.
Certain illustrations and descriptions may not be applicable to your specific machine, but instead
relate to a different version of the machine. For this reason, discrepancies or deviations in the
texts and illustrations in this manual cannot give rise to any claims, as you may well understand.
Should you have any questions not fully addressed in this manual, please contact your ELIET
dealer.
ELIET AT YOUR SERVICE
ELIET EUROPE NV/SA ELIET USA
GMT + 1 : GMT - 6
opening hours: 8 to 12 and from 13 to 18 opening hours: 8 AM to 6 PM
T (+32) (0)56 77 70 88 - F (+32) (0)56 77 52 13 T 412 367 5185 - F 412 774 1970
[e-mail] [e-mail]
www.eliet.eu www.elietmachines.com

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4. Table of contents
1. Introduction ........................................................... 3
1.1 Read this operating manual carefully .......................................... 3
1.2 Identification data – ELIET OVERSEEDER COMBI DZC600 ........................ 3
2. Warranty .............................................................. 3
2.1 Warranty card .............................................................. 3
3. Welcome ............................................................... 4
4. Table of contents ........................................................ 5
5. Safety symbols .......................................................... 6
5.1 For your information ........................................................ 6
5.2 Caution .................................................................... 6
5.3 Warning .................................................................... 6
6. Most important parts ..................................................... 7
6.1 Overall view ................................................................ 7
6.2 Handlebars ................................................................. 8
6.3 Engine ..................................................................... 8
7. Safety instructions .......................................................10
7.1 Safety messages: .......................................................... 10
7.2 Safety features .............................................................12
7.3 Safety instructions ..........................................................13
8. Dealer’s duties ..........................................................19
9. Operating instructions ................................................... 20
9.1 Preliminary checks ......................................................... 20
9.2 Characteristics of the work area ..............................................21
9.3 Preparation of the work area ................................................ 22
9.4 Preparing the machine ...................................................... 24
9.5 Starting the petrol motor ................................................... 29
9.6 Working with the machine ....................................................31
9.7 Cleaning the machine ....................................................... 35
9.8 Fault diagnosis ............................................................. 37
10. Transporting the machine ............................................... 42
11. Maintenance ........................................................... 45
11.1 General ................................................................... 45
11.2 Maintenance schedule ...................................................... 47
11.3 Motor maintenance ........................................................ 48
11.4 Machine maintenance ...................................................... 53
12. Storing the machine .................................................... 68
13. Equipment specifications ............................................... 69
14. EC Declaration of Conformity ............................................ 70
15. Annexes ..............................................................71

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5. Safety symbols
In the operating manual, a number of symbols are used to provide additional information and
warn of any dangers.
5.1 For your information
For your information:
This symbol is used to draw your attention to specific information and/or ac-
tions, or it is used to indicate where you can find additional information relating
to the topic.
5.2 Caution
Caution:
This symbol suggests safe practices. The purpose is to prevent incorrect opera-
tion that could result in personal injury or damage to the machine.
5.3 Warning
Warning:
This notice warns you about any extreme dangers of which you must be aware
in these specific circumstances. So for the sake of your own safety, remain alert
at all times.

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6. Most important parts
To fully understand the content of this operating manual you need to be fully conversant with the
terminology used for the descriptions. This chapter refers to a broad range of machine parts and
identifies their names. We recommend that you take the time to study the machine prior to its
use for a better understanding of the descriptions provided in this operating manual.
6.1 Overall view
Essential machine parts
Nederlands
1) Ventilator with air duct
2) Blade axle
3) Seed output adjustment funnel
4) Bearing roller
5) Seed flow rate control
6) Blade
7) Seed container
8) Engine
9) Depth control

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1) Engaging the blades
2) Opening the seed container
3) Setting the DZC600’s work depth
4) Drive
6.2 Handlebars
There is a logical sequence in the set-up of the DZC600’s steering gear. This makes operating the
machine even easier.
6.3 Engine
1. Spark plug
2. Exhaust
3. Silencer
4. Air filter
5. Fuel tank
6. Fuel cap
7. Speed control
8. Kickback starter
9. Starter handle
10. Choke
11. Fuel tap
12. Fuel supply
13. Carburettor
14. Engine axis
15. Oil dipstick and oil filler cap
16. Oil drainage plug
17. Engine serial number
18. Engine name label
19. Engine ignition lock

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For your information:
If the terms for back, front, left,
and right are used, in the manual,
then this is always
viewed from the perspective of the
operator directing the machine.
For your information:
Your authorised ELIET dealer is at your service for any maintenance or advice,
ensuring that your ELIET machine always remains in perfect condition. You
can contact him/her for original ELIET parts and lubricants at any time.
These service parts are manufactured according to the same strict rules and
craftsmanship as the original equipment.
For your information:
Chapter 11 contains an overview of the maintenance requirements for this
machine and advises you on maintenance requiring the assistance of an
authorised dealer.
Caution:
For your own safety, only original SUBARU or ELIET parts may be mounted onto
this ELIET machine.
left
right
front
back

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7. Safety instructions
7.1 Safety messages:
For your information:
The safety stickers are applied to the machine in clearly visible places. Take
notice of the warning messages on these stickers prior to using the machine.
This sticker is attached onto the top plate of the
protective cover. This is a central position on the
machine, which remains visible for the operator.
The sticker consists of three parts:
The first part shows icons that summarise the
general safety instructions:
1. Before operating the machine the manual should
be read and understood.
2. Suitable safety clothing (safety goggles, gloves,
ear protection) must be worn whenever and
wherever it is required.
3. Working with or performing maintenance on the
machine poses the risk of cuts to the hands. Be
attentive and cautious.
The second part of the sticker reminds the
operator that the motor must be turned off
and the spark plug cap removed before starting
maintenance on the machine.

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The third part of the sticker reminds bystanders
to observe a 10 m safe distance when
approaching the machine.
This sticker has stock no.: BQ 505 010 171
There is a safety sticker on the inside of the
protective cover to warn against any work with-
out the protective cover. There is an immediate
danger of clothes or limbs being caught by the
drive and cut off.
This sticker carries item number BQ 505 010 130.
This sticker is also attached on the top of the
protective cover.
The sticker points at the danger of cuts when
reaching hands or limbs into the relevant zone.
This sticker has stock no.: BQ 505 010 070
Identification sticker
This sticker is attached to the right hand side
of the machine body. It contains the machine’s
identification data:
Model
Model no.
Serial no.
Year of manufacture
Motor
Capacity
Weight

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Guaranteed A-weighted sound power Lw(A):
This sticker also includes information on the
manufacturer. The CE label confirms that the
machine is in compliance with the applicable
European machine directive.
This label is applied to the right hand side of
the machine body. The figures on it represent
the guaranteed sound power levels (LwA)
produced by the machine under normal operating
circumstances.
This sticker has stock no.: BQ 505 112 098
Caution:
Safety stickers that as a result of use or cleaning are either damaged, have been
removed or become illegible must be replaced immediately. Stickers can be ob-
tained from any authorised ELIET dealer.
7.2 Safety features
Protective cover:
All moving parts are safely shielded by the protec-
tive cover

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Sturdy construction:
The robust construction is testimony to the sustainability of the machines and offers a guarantee
for the operator’s safety under unforeseen circumstances.
Noise reduction: The powerful motor that provides increased torque by means of a built-in
reduction gearbox, takes away the need to work at full throttle. It also decreases the noise by
a few decibels. Additional interior rubber cladding absorbs the impact on the plate, resulting in
reduced noise and protecting the shields at the same time.
7.3 Safety instructions
7.3.1 General safety instructions
• The owner of the machine will keep this manual during its complete service life. A reference
guide for the user, it also ensures that the machine is used and maintained correctly at all
times. Always refer to this instruction manual if you have any doubts about operations that
you are about to perform.
• Always observe the applicable regulations of the Labour Inspectorate to avoid accidents.
• If the instructions stated in this manual are not clear to you, do not hesitate to contact your
ELIET dealer for further explanation. The help desk at ELIET NV/SA is at your service to
answer all of your questions. (EU [phone] - USA 412 367 5185 ). (inf[email protected])
• Under no conditions whatsoever may the original design of the machine be modified without
explicit and written consent of ELIET EUROPE NV/SA.
• Always observe all safety instructions when using this ELIET machine! Carefully read all
the instructions relating to the operation of the machine. They are important for your own
personal safety.
• Read the chapter meant for the dealer (read “8. Dealer’s duties” on page 19) and immedi-
ately verify whether the machine has been delivered in accordance with the instructions.
• Get advice from the dealer or another professional when purchasing the machine.
For your information:
Also read through the safety instructions in the SUBARU motor manual. It
contains useful tips about proper use and maintenance of the motor.
• Read and observe all safety messages labelled on the machine. (for the sticker location, “7.1
Safety messages:” on page 10)

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7.3.2 Careful and proper use
• The purpose of this machine is to renovate and rejuvenate an existing lawn. This is done by
removing any unwanted vegetation from the lawn and injecting new grass seeds into it. The
effect is a considerably higher proportion of young and healthy grass, giving your lawn a
better look and an increased resistance.
• The machine combines several functions that are executed in one single operation:
A. Preparatory work:
• Carve sowing trenches into the soil. (depth between 0mm and 15mm)
B. Sowing seeds:
• Gradually spreading the grass seed, the helix Seed DuctTM conducts the seed below the
projected stream of dirt and distributes it precisely above the hollowed-out grooves
through small pipes.
• Injecting the seed through the air generator.
• Closing the grooves and tightening the soil around the grass seeds with a back roller.
• Putting a protective layer onto the seed by covering the sown area with the projected soil.
Caution:
This machine is not intended for soil cultivation and must therefore be used only
for the above mentioned application.
• Overseeding requires physical effort that demands the concentration of the operator. It is
therefore advisable to take sufficient breaks as well as adequate food and drink.
• It is unsafe for persons with heart problems and/or balance disturbances to operate the
machine.
• Think about what you are doing at every manoeuvre. Do not be tempted to let routine dull
your attention. Never act impulsively or on reflex.
• Although the machine is equipped with extensive safety features, please avoid seeking out
any dangers. (read “15.2 Hazard analysis” on page 73)
Warning:
Most accidents are caused by carelessness or reckless behaviour.

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• The machine may never be used on pastures, only on existing ornamental lawns.
• It will never be used to work on sites that do not comply with the soil characteristics (read
§ “9.2 Characteristics of the work area” on page 21)
• Only work the machine in a forward travelling direction.
• Never operate the machine on frozen soil.
• Never work when light intensity is below 500 Lux.
• The machine may never be used as a means of transport for people or heavy loads.
• Thoroughly inspect the area where the machine is to be used. Remove roots, stones, sticks,
textile, steel wires and other debris. Also pay attention to leads on the surface (electric
cables, water, etc.).
• Avoid lawns that contain stones. Choose the slowest operating speed where necessary
and reduce the blade depth. Be alert on large stones - immediately lift the machine into
transport mode to pass the obstacle.
Caution:
The machine’s work depth is 15 mm at most; each obstacle in the top layer of the
soil therefore constitutes a risk of damage or breakage of the blade system.
• ELIET cannot beheld liable for damage to property.
• When the blades are operating and the machine has been set to work depth mode, the
operator shall work in - practically - straight lines only. With the machine in this position
turning is strictly prohibited.
• Avoid inhaling the machine’s exhaust fumes. Exhaust fumes contain toxins, which can lead
to poisoning and result in death. Consequently, the motor may never run in a closed envi-
ronment for more than 30 seconds.
7.3.3 Operator’s responsibilities
• The operator of this machine is assumed mature enough and with enough common sense to
make decisions by himself.
• All persons using the machine are assumed to be fully conversant with the safety instructions.
The operator is fully liable for the use of the machine in regard to himself and to third parties.
• The machine may not be operated by underage persons. This does not apply to youths over 16
who are learning to operate the machine under the supervision of an experienced operator.
• Children and animals must be kept outside the machine’s danger zone. A minimum distance of
10 meters must be observed.
• ELIET advises against lending the machine to others but, if this should occur, it should only be
lent to persons who are familiar with the machine. Always make sure that the user is aware of
the potential hazards and ensure that he/she reads the manual before using the machine.
(Read “15.2 Hazard analysis” on page 73)
• This machine must only be operated by persons who are well-rested and in a good physical
condition. Take a rest if you become tired whilst operating the machine.

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• Do not operate the machine after alcohol or hallucinogenic drug use.
• When overseeding on ground that is unfamiliar, you must investigate and notify the person
who owns the land of the potential obstacles or foreign objects in the subsoil before undertak-
ing any work.
Warning:
A moment of carelessness or distraction can lead to life long regrets.
7.3.4 Personal Protective Equipment (PPE)
• Suitable clothing must be worn when operating this machine, i.e. covering the entire body. The
clothing should never be loosely worn. (e.g. a scarf, is out of the question).
• Long hair must be contained using a cap or a headband, or worn in a ponytail.
• Although the risk of personal injury is limited with this ELIET overseeder, the operator’s feet
are most vulnerable. Sturdy closed shoes with a steel top are highly recommended.
• For protection of the most sensitive senses, ELIET recommends hearing protection.
• Be extra alert when wearing hearing protection: it can impair the ability to hear warning
sounds (such as yelling, signal tones, etc.). With this in mind, ELIET strongly advices against
hearing protection with a built-in music player.
• As indicated on the safety sticker on the machine, the operator must wear safety gloves and
safety goggles in addition to hearing protection.
• Working the soil can cause a large amount of dust, especially under warm and dry weather
circumstances. ELIET recommends using a dust mask if your respiratory airways become agi-
tated as a result
(masks should comply with the 89/686/EEC standard).
For your information:
The operator of the machine can reduce the risk of injury by wearing the proper
personal protection equipment.
7.3.5 Ergonomics
• Make sure to wear shoes with a proper sole that provide sufficient support.
• Hold the handlebars with both hands.
• The seed reservoir can hold approximately 70 L of grass seed. For this reason, choosing seed
bags of equally large volume will prevent back problems caused by lifting the bags.

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7.3.6 Danger zone
The image below shows the position of the operator and the machine’s danger zone:
• Whilst working, the operator must always operate the machine from the operating post. This
area is safe from flying debris, it provides a clear overview of the machine and all necessary
operating tools are within reach.
• For the sake of safety, the operator should never allow bystanders within the danger zone,
which stretches up to 10 m around the machine during work.
• Children and animals must be kept well away from the machine at all times.
• Do not take risks! When someone comes within the danger zone, immediately stop your activ-
ity.
• Shut off the motor when leaving the machine unattended. Turn the motor switch to the OFF
position
• Once the motor is running, focus all your attention on operating the machine.
7.3.7 Periodic maintenance
For your information:
For your own safety, and in the interest of preserving the life of the machine,
this machine should undergo regular maintenance.
.
• Periodic maintenance is essential. Strictly follow the maintenance schedule included in this
operating manual (see §”11.2 Maintenance schedule” on page 47).
• The maintenance meter can be a critical tool and resource for keeping track of the exact num-
ber of work hours. For this, consult your authorised ELIET dealer.
3 m
10 m 3 m
bedienersplaats
3 m

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• Inspect the machine prior to every job. (Read § “9.1 Preliminary checks” on page 20
en § “11.4.1 Visual inspection” on page 53)
Any defects must be repaired immediately.
• Always ensure the motor is switched off before performing repairs or maintenance. Always
wait until the blades have come to a full stop before performing any action whatsoever.
• If parts must be replaced as a result of wear or failure, you must always turn to your author-
ised ELIET dealer for original replacement parts. This is of key importance for your own safety.
Warning:
Repairs, maintenance and cleaning must only be performed with the motor
disengaged and the spark plug cap decoupled.
7.3.8 Limits of the machine
• ELIET recommends a maximum work depth of 15 mm. In view of your own safety and a long life
span of your machine, increasing the work depth is not recommended.
• The DZC600 should not be used at low temperatures or when there is frost forming.
• The machine weighs 124(*) kg. Please take this into account when transporting the machine.
• The minimum passage width is: 800 mm
(*) = weight of the machine with an empty seed reservoir
7.3.9 In harmony with nature
• Use the machine in a manner that respects environmental regulations:
a) Avoid running the machine without actively using it.
b) Avoid spilling petrol whilst refuelling.
c) Oil leaks in the motor or transmission should be repaired immediately.
d) Service the motor regularly for optimum combustion.
e) Any waste materials resulting from performing maintenance on the machine should
always be disposed of properly and in their designated place either for recycling or other
environment-friendly processing.

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8. Dealer’s duties
Each ELIET DZC600 overseeder combi that leaves the factory has been subjected to a test run
and checked for all functionalities. The machine is then packed for transport.
• The dealer unpacking the machine will check it for any damage occurred during transport.
• The machine will be filled up with petrol (Read§”9.4.2 Refuelling” on page 28)
• Prior to delivery to the customer, the dealer will check the oil level in the motor (Read “11.3.3
Checking the oil level of the motor.” on page 49).
• The dealer checks that the RPM setting is at the correct level of 3,200 RPM.
• The dealer leaves the machine to run for a few minutes and checks that all devices function
properly.
• The dealer will set the correct depth in advance (read §”9.4.1 Machine set-up” on page
24)
• Every ELIET dealer warrants a long life span of ELIET machines. He will lubricate all grease
nipples before delivering the machine to the client. (Read §”11.4.2 General
lubrication treatment” on page 54)
• Important information for the new owner at the time of delivery:
a) The dealer familiarizes the new owner with the machine’s operation.
b) The dealer informs the new owner of potential dangers.
c) The dealer insists that the machine be returned for first maintenance after 10 hours of opera-
tion.
d) The dealer indicates the points that require regular lubrication.
e) The dealer ensures that the warranty card is filled out and signed. This is a precondition for
any warranty claim. Please read the attached warranty conditions for more details.
f) Since the customer would be able to make a claim under warranty, the customer shall register
the purchase on the ELIET website: www.eliet.eu.

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9. Operating instructions
9.1 Preliminary checks
Caution:
Before starting the work, it is recommended to get into the habit of checking the
following points:
Check-list
A. Voer een visuele controle uit over de staat van de machine (lees §”11.4.1 Visual
inspection” on page 53).
B. Check whether there is enough oil in the machine. Pull out the dipstick and check whether
the oil level is below the minimum. (If necessary, read “11.3.3 Checking the oil
level of the motor.” on page 49).
C. Check that the fuel tank is full. If not, the machine must be refuelled (Read § “9.4.2
Refuelling” on page 28).
D. Check that the air filter is not heavily soiled (if necessary, read “11.3.1 Cleaning
the air filter” on page 48).
E. Check that all safety provisions on the machine are still operating properly. (See §”7.2
Safety features” on page 12).
After verification and approval of all points on the check-list, the work area can be prepared
(Read § “9.3 Preparation of the work area” on page 22) and you can proceed to the work-
ing area with the machine.