Elite EliteCUT 40s User manual

Keep Working
www.ELITETOOLS.co
USER MANUAL
EliteCUT 40s
SIC 40 DV
INSTRUCTIONS MANUAL
USER MUST ALWAYS READ AND UNDERSTAND THIS MANUAL IN
ORDER TO REDUCE INJURY RISK
Plasma Cutter

Keep Working
www.ELITETOOLS.co
CONTENT
1. SECURITY PRECAUTIONS
Electric shock warning
Fire hazzard
Explosion hazzard
Components
Fumes can cause udamage to your health
Electric arc radiation can damage your eyes and skin
The magnetic field can cause alterations in cardiac pacemakers
Improper use may cause fire or explosion
Hot work material can cause severe burns
Excessive noise causes hearing damage
Mobile parts can cause injuries
In case of problems look for professional support
2. WARNING
3. GENERAL DESCRIPTION
General technical parameters
4. MACHINE DIMENSIONS
5. MACHINE CHARACTERISTICS INVERTER PLASMA CUTTER
Advanced digital control mode
Advanced Inverter Technology
Stable performance and consistency
Powerful cutting performance
6. SYSTEM CHARACTERISTICS
Duty Cycle
Output Charatericticsa
7. INSTALLATION REQUIREMENTS
Power cable connection
8. AIR PRESSURE REGULATOR OPERATION
Filter-regulator
Changing consumables of the cutting torch
6
6
6
6
6
6
7
7
7
7
7
7
8
8
8
9
10
10
10
10
11
12
12
12
13
13
14
14
14

Keep Working
www.ELITETOOLS.co
CONTENT
15
15
15
15
16
16
16
16
17
17
18
18
19
19
19
20
20
21
21
21
21
21
22
22
23
26
OBSERVATIONS
Good ventilation
Overvoltage is prohibited
Overloading is prohibited
9. FRONT PANEL FUNCTIONS ELITE CUT 40S
Panel frontal
Panel trasero
Digital panel
10. MACHINE OPERATION
Good machine maintenance will avoid a high percentage of failures
Tips
Table of cutting parameters
11. ELECTRODE AND NOZZLE REPLACEMENT
Daily maintenance
Tips
Daily cutting machine check
Daily cable chec
Periodic Control
Security
Routine check
Beware of static
Keep machine dry
Pay attention to maintenance
Beware of corrosion
12. PROBLEM SOLUTION
13. COMPLETE 2 YEAR WARRANTY

Keep Working
www.ELITETOOLS.co
OBSERVATIONS
In order to establish its safety and correct operation, please read this manual
carefully before executing any operation, please keep this manual properly for
future references. This product has been designed and manufactured in accor-
dance with to national and international standards and meets the standard.
U. NE EN 60974-1. The design drawings and manufacturing technology of this
product are patented.

Keep Working
www.ELITETOOLS.co
1. SECURITY PRECAUTIONS
• Install the device in an earthed installation in accordance with current regulations and legisla-
tion.
• Do not expose your skin or touch the active parts with wet gloves or wet clothing.
• Make sure there is insulation between you, the machine and the ground.
• Do not work with the equipment enclosures open.
• Confirm the security of your workplace.
6
ELECTRIC SHOCK WARNING
• Install the machine on non-combustible materials to avoid a fire.
• Make sure there are no flammable items near the cutting position to prevent fire.
FIRE HAZZARD
• Do not install the machine in an environment where there is flammable gas to avoid explosion.
EXPLOSION HAZZARD
Replacement of torch components can be dangerous.
• Only professionals can replace machine components.
• When replacing components make sure that there are no foreign bodies,
such as cables, wire, screws, gaskets, and metal bars that can fall into the machine.
• Make sure the connections inside the machine are properly connected after
replacing the PCBs, and then run the machine. Otherwise, there is a risk of damage.
COMPONENTS
• Keep your head out of the fumes to avoid risk of inhalation of residual gases during the cutting
process.
• Keep work area ventilated with ventilation equipment during the cutting operation.
FUMES CAN CAUSE UDAMAGE TO YOUR HEALTH
• Wear appropriate clothing and helmet to protect eyes and body.
• Use protective curtains to avoid damage to third parties.
ELECTRIC ARC RADIATION CAN DAMAGE YOUR EYES AND SKIN

Keep Working
www.ELITETOOLS.co
7
• Persons with pacemakers should consult a physician before performing plasma cutting opera-
tions.
• Stay away from the power source to reduce the effect.
THE MAGNETIC FIELD CAN CAUSE ALTERATIONS IN CARDIAC PACEMAKERS
• A welding spark can cause a fire, please make sure there are no flammable items around the
cutting position and pay attention to fire safety regulations. Make sure you have a fire extingui-
sher nearby and have staff ready to use it.
• Do not weld closed containers.
• Do not use this machine to thaw pipes.
IMPROPER USE MAY CAUSE FIRE OR EXPLOSION
• Do not touch hot work material with bare hands.
• Cool down the welding torch for a period after continued use.
HOT WORK MATERIAL CAN CAUSE SEVERE BURNS
•Wear ear protectors during the welding process.
•Warn people in the environment that noise can be potentially harmful to hearing.
EXCESSIVE NOISE CAUSES HEARING DAMAGE
• Please stay away from moving parts (like the fan, for example).
• Each door, panel, lid, baffle plate, and similar protective device must be closed and fitted pro-
perly.
MOBILE PARTS CAN CAUSE INJURIES
• If installation or operation problems arise, examine them according to the contents of the
manual.
• In case of doubts, or if you encounter a problem that you cannot solve, contact your dealer for
technical and professional support.
IN CASE OF PROBLEMS LOOK FOR PROFESSIONAL SUPPORT

Keep Working
www.ELITETOOLS.co
8
2. WARNING
3. GENERAL DESCRIPTION
GENERAL TECHNICAL PARAMETERS
ELITE CUT 40S
CE / EN60974 - 1
10 - 40 AMP
50%
49 x 33 x 19 Cm
330V
20A / 40A
6.5 Kg
50 / 60 Hz
110 / 220V +/- 10%
20 mm (6 mm 110V)
25 mm (10 mm 110V)
MODEL
STANDARS
REGULATION RANGE
DUTY CYCLE
OPEN CIRCUIT VOLTAGE
DIMENSIONS
WEIGHT
MAX. OUTPUT 110/220 V
FREQUENCY
INPUT VOLTAGE
QUALITY CUTTING THICKNESS
MAXIMUM CUTTING THICKNESS
58 – 72.5 PSI
IP21S
WORKING PRESSURE (PRESET)
IP RATING
F
INSULATION CLASS
PAY ATTENTION TO THE FOLLOWING POINTS
• The combustion of electrolytic capacitors in the main circuit or
the PCBs can cause an explosion.
• Burning plastic parts, such as the front panel, can produce
poisonous gases.
DISPOSAL AS INDUSTRIAL WASTE

Keep Working
www.ELITETOOLS.co
9
4. MACHINE DIMENSIONS
49 Cm
33 Cm
19 Cm

Keep Working
www.ELITETOOLS.co
10
5. MACHINE CHARACTERISTICS INVERTER PLASMA CUTTER
This is a perfectly functioning, high performance and advanced technology digital plasma cutting
machine. The Elite CUT 40 S is an ultra-portable plasma cutting system suitable for a variety of
applications and requirements.
Intended for manual cutting application. The Elite CUT 40 S can cut conductive metal such as
low carbon steel, stainless steel, and aluminum.
The advanced design concept and the application of many modern technologies further protect
the user's investment.
The Elite CUT 40 S plasma cutting machine adopts international leading MUC digital intelligent
control technology, and the main parts are run through software. It is a digital control plasma
cutting machine, improved in many of its functions and performance compared to the traditional
plasma cutting machine.
Advanced digital control mode
Converts AC 50/60 Hz input voltage to DC. Through PWM technology and power IGBT modules,
the machine inverts this DC to a high voltage AC wave with a frequency of 30 to 100 KHz. The
voltage then drops and is rectified to DC output the Power Source for welding. The machine
adopts the switching inverter technology for the power supply, which greatly reduces the volume
and weight of the plasma cutter, and obviously improves the efficiency. The inverter operates at
frequencies higher than audible, which virtually eliminates noise pollution.
Advanced Inverter Technology
We generally speak of inverter machines with analog circuit control, or with analog circuits and
digital circuit control. Performance characteristics are determined by the parameters of various
components. The performance of machines differs because of these parameters, even for
machines of the same brand, their parameters often differ from each other. Also, the performan-
ce of the machine may change to some extent, as the parameters of the components may vary
depending on the environment, such as temperature and humidity, etc. One of the characteris-
tics of digital control is that it is not sensitive to changing parameters; The performance of the
machine will not be affected by changing the parameters of certain parts. Therefore, the consis-
tency and stability of the digital control cutter is better than that of the traditional cutter.
Stable performance and consistency