Emerson Net Safety SC311 User manual

Reference Manual
00809-0100-4311, Rev AA
May 2019
Net Safety™ SC311
Infrared Combustible Sensor

Important instructions
Net Safety™ designs, manufactures, and tests products to function within specific conditions. Because these products are
sophisticated technical instruments, the owner and operation personnel must strictly adhere to both the information printed on
the product nameplate and all instructions provided in this manual prior to installation, operation, and maintenance.
WARNING
Explosions and hazardous substances
Installing, operating, or maintaining a Net Safety product improperly could lead to serious injury or death from explosion or
exposure to dangerous substances.
Comply with all information on the product, in this manual, and in any local and national codes that apply to this product.
Use Net Safety parts and work procedures specified in this manual.
WARNING
Physical access
Unauthorized personnel may potentially cause significant damage to and/or misconfiguration of end users’ equipment. This
could be intentional or unintentional and needs to be protected against.
Physical security is an important part of any security program and fundamental to protecting your system. Restrict physical
access by unauthorized personnel to protect end users’ assets. This is true for all systems used within the facility.
Notice
The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure
their accuracy, they are not to be construed as warranties or guarantees, expressed or implied, regarding the products or services
described herein or their use or applicability. All sales are governed by Net Safety™'s terms and conditions, which are available
upon request.
Net Safety does not assume responsibility for the selection, use, or maintenance of this product. Responsibility for proper
selection, use, and maintenance of any Net Safety product remains solely with the purchaser and end user.
To the best of Net Safety's knowledge, the information herein is complete and accurate. Net Safety makes no warranties,
expressed or implied, including implied warranties of merchantability and fitness for a particular purpose, with respect to this
manual, and in no event, shall Net Safety be liable for any incidental, punitive, special, or consequential damages, including, but
not limited to, loss of production, loss of profits, loss of revenue, or use and costs incurred including without limitation for capital,
fuel and power, and claims of third parties.
All rights reserved. No part of this work may be reproduced or copied in any form or by any means (graphic, electronic, or
mechanical) without first receiving written permission from Emerson.
Warranty
Three years
2

1 Introduction
1.1 Models covered
The Net Safety™ SC311 infrared combustible gas sensor is designed specifically for use
with the Net Safety Millennium II transmitter (models M21, M22, or M2B). This sensor is
both versatile and reliable for fast, accurate, and continuous monitoring of gases in
extreme environments.
The sensor consists of an explosion-proof enclosure (housing) rated for hazardous
locations and a replaceable sensor module. This sensor must only be used with a Net
Safety Millennium II series transmitter. If the sensor is connected to any other model of
transmitter, it will not function and may damage the sensor or transmitter.
1.2 Service support
For technical support, contact your local Emerson representative or the Technical Support
department at [phone] (toll free) or [email protected].
1.3 Return of material
To expedite the repair and return of this product, proper communication between the
customer and the factory is important.
Prerequisites
Before returning a product for repair, call [phone] (toll free) or email
[email protected] for a Return Material Authorization (RMA) number.
On the return of the equipment, include the following information:
1. RMA number provided to you by Net Safety™.
2. Company name and contact information.
3. Purchase order, from your company, authorizing repairs or request for quote.
Procedure
1. Ship all equipment, prepaid to:
Emerson Automation Solutions
6021 Innovation Blvd
Shakopee, MN 55379
2. Mark all packages with Return for Repair and include RMA number and type of return
(e.g., return for evaluation).
Pack items to protect them from damage and use anti-static bags or aluminum-
backed cardboard as protection from electrostatic damage.
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Important
All equipment must be shipped prepaid. Emerson will not accept collect shipments.
1.4 Product recycling/disposal
Consider recycling equipment and packaging. Dispose of the product and packaging in
accordance with local and national legislations and regulations.
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2 Install
2.1 Unpack and inspect
Carefully remove all the components from the packaging and check them against the
enclosed packing list. Inspect all components for any obvious damage such as broken or
loose parts. If you find any components missing or damaged, notify your local Net Safety™
representative or the factory immediately.
2.2 Locate sensor
Prior to installation, plan where to place the sensor. Although there are no absolute rules
determining the quantity of detectors or location of a sensor, consider the following
points.
CAUTION
Avoid placing the sensor where it may be exposed to splashing or direct water sprays. A
splashguard may be required to protect the sensor.
•Carefully locate the sensor in an area where gases may potentially accumulate,
considering that light gases tend to rise and heavy gases tend to accumulate in low
areas.
•Use redundant systems to enhance protection and reliability.
•Consider the air movement patterns within the facility.
•Consider the construction of the facility, such as trenches where heavy gases or peaks
where light gases may accumulate.
•Seek advice from experts knowledgeable about the primary gas to be detected.
•Refer to the regulatory publications that discuss guidelines for your industry.
2.3 Direct mount or sensor separation
2.3.1 Direct mount
You can attach the sensor directly to a Net Safety™ Millennium II transmitter and place it in
an appropriate location for detecting the target gas or separate the sensor and remotely
mount it away from the transmitter.
Make sure the sensor is accessible for calibration and maintenance purposes and that the
transmitter is accessible and visible.
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2.3.2 Remote mount
If mounting the sensor remotely, make sure it is connected to a certified junction box.
Locate the transmitter near eye-level for easy access and the mount the sensor where gas
is likely to accumulate.
To ease the calibration process, attach a calibration cup (CCS-1) to the bottom of the
sensor housing and run calibration tubing from the calibration cup to a convenient place
for applying calibration gas, eliminating the need to access the sensor directly. To
compensate for distance, you may decrease the calibration tubing length so that the end
of the tubing to the gas canister is still accessible or increase the calibration gas flow rate
between the calibration gas cylinder and sensor. Refer to Figure 2-1 for an example of
sensor separation.
Figure 2-1: Example of Sensor Separation
A. Conduit
B. Separation junction box
C. Net Safety™ Millennium II SC311 sensor
D. CCS-1 calibration cup
E. Calibration tubing
F. Net Safety Millennium II transmitter
For tubing lengths less than 10 ft. (3 m), use an 0.5 LPM regulator; for lengths greater than
10 ft. (3 m), use a 1.0 LPM regulator. On initial install, confirm readings directly at the
transmitter by applying a known gas concentration to the sensor and comparing the
output results. Readings should be accurate to the calibration gas concentration used,
taking into account the sensor accuracy specifications in .
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2.4 Dimensions
The following tables outline the dimensions of the sensor when connected to either the
Net Safety™ Millennium II transmitter or the Net Safety Millennium II basic transmitter/
junction box. Both the transmitter and sensor enclosures are offered in aluminum and
stainless steel.
Figure 2-2: Net Safety Millennium II (M21 or M22) Enclosure and Sensor Dimensions
Dimensions Stainless steel Aluminum
in. mm in. mm
A 5.9 150 6.3 160
B 5.1 130 5.6 142
C 4.6 117 5.4 137
D 8.9 226 9.7 246
E 6.0 152 6.0 152
F 5.8 147 5.7 145
G 2.6 66 2.6 66
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Dimensions Stainless steel Aluminum
in. mm in. mm
H 2.9 74 2.9 74
Figure 2-3: Net Safety Millennium II Basic (M2B) or Junction Box (JB) Enclosure and
Sensor Dimensions
Dimensions Stainless steel Aluminum
in. mm in. mm
A 4.7 119 4.8 122
B 3.6 91 3.6 91
C 3.6 91 3.6 91
D 4.7 199 4.8 122
E 5.1 130 5.1 130
F 0.3 7.6 0.3 7.6
G 2.6 66 2.6 66
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Dimensions Stainless steel Aluminum
in. mm in. mm
H 2.9 74 2.9 74
I 2.8 71 3.0 76
J 8.9 226 9.0 229
2.5 Wire
2.5.1 Field installation
WARNING
Follow guidelines
Failure to follow safety instructions could result in serious injury or death.
Ensure only qualified personnel perform the installation.
Electrical shock
Electrical shock could cause death or serious injury.
Use extreme caution when making contact with the leads and terminals.
Explosions
Do not open the transmitter, sensor, or junction box enclosure when in a classified area
or when an explosive atmosphere may be present unless the power to the transmitter
and sensor has been removed.
Wiring codes and regulations may vary.
Wiring must comply with all applicable regulations relating to the installation of
electrical equipment in a hazardous area and is the installer's responsibility.
If in doubt, consult a qualified official before wiring the system.
When separating the sensor from the transmitter, Emerson highly recommends
using shielded cable to protect against interference caused by extraneous electrical
or electromagnetic noise.
In applications where the wiring is installed in a conduit, do not use the conduit for
wiring to other equipment.
2.5.2 External ground
In order to ensure proper operation of the sensor, an external ground is required. The
external ground must be connected to the grounding point on the enclosure according to
IECEx requirements. Refer to Figure 2-4 for grounding connection location.
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Figure 2-4: External Grounding Point
A. External earth ground point
2.5.3 Wire sensor
WARNING
Do not open the transmitter, sensor, or junction box enclosure when in a classified area
or when an explosive atmosphere may be present unless the power to the sensor has
been removed.
When connecting cable wires, use a small flathead screwdriver to gently press down and
hold the spring connector open. Insert the appropriate wire into the open connector hole,
releasing the screwdriver to secure the wire. Refer to Figure 2-5.
Figure 2-5: Terminal Connection
Connect sensor wires to the sensor terminals in the applicable transmitter. Refer to the
Table 2-1 for the wire colors and their purposes..
Table 2-1: Sensor wires and Millennium II series Terminal definitions
Sensor wire White Red Blue Black Green
Marked +Vdc Sig A Sig B COM
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