Emerson Net Safety SC311 User manual

Reference Manual
00809-0100-4311, Rev AA
May 2019
Net Safety™ SC311
Infrared Combustible Sensor

Important instructions
Net Safety™ designs, manufactures, and tests products to function within specific conditions. Because these products are
sophisticated technical instruments, the owner and operation personnel must strictly adhere to both the information printed on
the product nameplate and all instructions provided in this manual prior to installation, operation, and maintenance.
WARNING
Explosions and hazardous substances
Installing, operating, or maintaining a Net Safety product improperly could lead to serious injury or death from explosion or
exposure to dangerous substances.
Comply with all information on the product, in this manual, and in any local and national codes that apply to this product.
Use Net Safety parts and work procedures specified in this manual.
WARNING
Physical access
Unauthorized personnel may potentially cause significant damage to and/or misconfiguration of end users’ equipment. This
could be intentional or unintentional and needs to be protected against.
Physical security is an important part of any security program and fundamental to protecting your system. Restrict physical
access by unauthorized personnel to protect end users’ assets. This is true for all systems used within the facility.
Notice
The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure
their accuracy, they are not to be construed as warranties or guarantees, expressed or implied, regarding the products or services
described herein or their use or applicability. All sales are governed by Net Safety™'s terms and conditions, which are available
upon request.
Net Safety does not assume responsibility for the selection, use, or maintenance of this product. Responsibility for proper
selection, use, and maintenance of any Net Safety product remains solely with the purchaser and end user.
To the best of Net Safety's knowledge, the information herein is complete and accurate. Net Safety makes no warranties,
expressed or implied, including implied warranties of merchantability and fitness for a particular purpose, with respect to this
manual, and in no event, shall Net Safety be liable for any incidental, punitive, special, or consequential damages, including, but
not limited to, loss of production, loss of profits, loss of revenue, or use and costs incurred including without limitation for capital,
fuel and power, and claims of third parties.
All rights reserved. No part of this work may be reproduced or copied in any form or by any means (graphic, electronic, or
mechanical) without first receiving written permission from Emerson.
Warranty
Three years
2

1 Introduction
1.1 Models covered
The Net Safety™ SC311 infrared combustible gas sensor is designed specifically for use
with the Net Safety Millennium II transmitter (models M21, M22, or M2B). This sensor is
both versatile and reliable for fast, accurate, and continuous monitoring of gases in
extreme environments.
The sensor consists of an explosion-proof enclosure (housing) rated for hazardous
locations and a replaceable sensor module. This sensor must only be used with a Net
Safety Millennium II series transmitter. If the sensor is connected to any other model of
transmitter, it will not function and may damage the sensor or transmitter.
1.2 Service support
For technical support, contact your local Emerson representative or the Technical Support
department at [phone] (toll free) or [email protected].
1.3 Return of material
To expedite the repair and return of this product, proper communication between the
customer and the factory is important.
Prerequisites
Before returning a product for repair, call [phone] (toll free) or email
[email protected] for a Return Material Authorization (RMA) number.
On the return of the equipment, include the following information:
1. RMA number provided to you by Net Safety™.
2. Company name and contact information.
3. Purchase order, from your company, authorizing repairs or request for quote.
Procedure
1. Ship all equipment, prepaid to:
Emerson Automation Solutions
6021 Innovation Blvd
Shakopee, MN 55379
2. Mark all packages with Return for Repair and include RMA number and type of return
(e.g., return for evaluation).
Pack items to protect them from damage and use anti-static bags or aluminum-
backed cardboard as protection from electrostatic damage.
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Important
All equipment must be shipped prepaid. Emerson will not accept collect shipments.
1.4 Product recycling/disposal
Consider recycling equipment and packaging. Dispose of the product and packaging in
accordance with local and national legislations and regulations.
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2 Install
2.1 Unpack and inspect
Carefully remove all the components from the packaging and check them against the
enclosed packing list. Inspect all components for any obvious damage such as broken or
loose parts. If you find any components missing or damaged, notify your local Net Safety™
representative or the factory immediately.
2.2 Locate sensor
Prior to installation, plan where to place the sensor. Although there are no absolute rules
determining the quantity of detectors or location of a sensor, consider the following
points.
CAUTION
Avoid placing the sensor where it may be exposed to splashing or direct water sprays. A
splashguard may be required to protect the sensor.
•Carefully locate the sensor in an area where gases may potentially accumulate,
considering that light gases tend to rise and heavy gases tend to accumulate in low
areas.
•Use redundant systems to enhance protection and reliability.
•Consider the air movement patterns within the facility.
•Consider the construction of the facility, such as trenches where heavy gases or peaks
where light gases may accumulate.
•Seek advice from experts knowledgeable about the primary gas to be detected.
•Refer to the regulatory publications that discuss guidelines for your industry.
2.3 Direct mount or sensor separation
2.3.1 Direct mount
You can attach the sensor directly to a Net Safety™ Millennium II transmitter and place it in
an appropriate location for detecting the target gas or separate the sensor and remotely
mount it away from the transmitter.
Make sure the sensor is accessible for calibration and maintenance purposes and that the
transmitter is accessible and visible.
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2.3.2 Remote mount
If mounting the sensor remotely, make sure it is connected to a certified junction box.
Locate the transmitter near eye-level for easy access and the mount the sensor where gas
is likely to accumulate.
To ease the calibration process, attach a calibration cup (CCS-1) to the bottom of the
sensor housing and run calibration tubing from the calibration cup to a convenient place
for applying calibration gas, eliminating the need to access the sensor directly. To
compensate for distance, you may decrease the calibration tubing length so that the end
of the tubing to the gas canister is still accessible or increase the calibration gas flow rate
between the calibration gas cylinder and sensor. Refer to Figure 2-1 for an example of
sensor separation.
Figure 2-1: Example of Sensor Separation
A. Conduit
B. Separation junction box
C. Net Safety™ Millennium II SC311 sensor
D. CCS-1 calibration cup
E. Calibration tubing
F. Net Safety Millennium II transmitter
For tubing lengths less than 10 ft. (3 m), use an 0.5 LPM regulator; for lengths greater than
10 ft. (3 m), use a 1.0 LPM regulator. On initial install, confirm readings directly at the
transmitter by applying a known gas concentration to the sensor and comparing the
output results. Readings should be accurate to the calibration gas concentration used,
taking into account the sensor accuracy specifications in .
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2.4 Dimensions
The following tables outline the dimensions of the sensor when connected to either the
Net Safety™ Millennium II transmitter or the Net Safety Millennium II basic transmitter/
junction box. Both the transmitter and sensor enclosures are offered in aluminum and
stainless steel.
Figure 2-2: Net Safety Millennium II (M21 or M22) Enclosure and Sensor Dimensions
Dimensions Stainless steel Aluminum
in. mm in. mm
A 5.9 150 6.3 160
B 5.1 130 5.6 142
C 4.6 117 5.4 137
D 8.9 226 9.7 246
E 6.0 152 6.0 152
F 5.8 147 5.7 145
G 2.6 66 2.6 66
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Dimensions Stainless steel Aluminum
in. mm in. mm
H 2.9 74 2.9 74
Figure 2-3: Net Safety Millennium II Basic (M2B) or Junction Box (JB) Enclosure and
Sensor Dimensions
Dimensions Stainless steel Aluminum
in. mm in. mm
A 4.7 119 4.8 122
B 3.6 91 3.6 91
C 3.6 91 3.6 91
D 4.7 199 4.8 122
E 5.1 130 5.1 130
F 0.3 7.6 0.3 7.6
G 2.6 66 2.6 66
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Dimensions Stainless steel Aluminum
in. mm in. mm
H 2.9 74 2.9 74
I 2.8 71 3.0 76
J 8.9 226 9.0 229
2.5 Wire
2.5.1 Field installation
WARNING
Follow guidelines
Failure to follow safety instructions could result in serious injury or death.
Ensure only qualified personnel perform the installation.
Electrical shock
Electrical shock could cause death or serious injury.
Use extreme caution when making contact with the leads and terminals.
Explosions
Do not open the transmitter, sensor, or junction box enclosure when in a classified area
or when an explosive atmosphere may be present unless the power to the transmitter
and sensor has been removed.
Wiring codes and regulations may vary.
Wiring must comply with all applicable regulations relating to the installation of
electrical equipment in a hazardous area and is the installer's responsibility.
If in doubt, consult a qualified official before wiring the system.
When separating the sensor from the transmitter, Emerson highly recommends
using shielded cable to protect against interference caused by extraneous electrical
or electromagnetic noise.
In applications where the wiring is installed in a conduit, do not use the conduit for
wiring to other equipment.
2.5.2 External ground
In order to ensure proper operation of the sensor, an external ground is required. The
external ground must be connected to the grounding point on the enclosure according to
IECEx requirements. Refer to Figure 2-4 for grounding connection location.
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Figure 2-4: External Grounding Point
A. External earth ground point
2.5.3 Wire sensor
WARNING
Do not open the transmitter, sensor, or junction box enclosure when in a classified area
or when an explosive atmosphere may be present unless the power to the sensor has
been removed.
When connecting cable wires, use a small flathead screwdriver to gently press down and
hold the spring connector open. Insert the appropriate wire into the open connector hole,
releasing the screwdriver to secure the wire. Refer to Figure 2-5.
Figure 2-5: Terminal Connection
Connect sensor wires to the sensor terminals in the applicable transmitter. Refer to the
Table 2-1 for the wire colors and their purposes..
Table 2-1: Sensor wires and Millennium II series Terminal definitions
Sensor wire White Red Blue Black Green
Marked +Vdc Sig A Sig B COM
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Table 2-1: Sensor wires and Millennium II series Terminal definitions (continued)
Function 10.5 - 32 Vdc
connection
Communi-
cation signal A
Communi-
cation signal B
Common/
supply ground Earth ground
Figure 2-6: Net Safety Millennium II M21 Sensor Wiring
A. Modbus® terminals
B. Channel 1 sensor terminals
C. Channel 2 sensor terminals
D. Net Safety™ Millennium II transmitter terminal board
E. Channel #1 4-20 mA signal
F. Channel #2 4-20 mA signal
2.5.4 Installation checklist
Review the following checklist prior to turning on power to the sensor after completing
installation.
•Ensure transmitter and sensor are properly and firmly mounted.
•Ensure that stopping plug is tightened on any unused conduit entries.
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•Ensure transmitter and sensor are not being obstructed, transmitter and sensor are
accessible, and target gas is not inhibited from reaching sensor.
•Remove the red protective plastic cap/cover from sensor mouth.
•If calibration cups or splash guards are fitted to sensor, ensure a snug fit.
•Ensure adherence to applicable local guidelines and requirements on wiring and
sealing of equipment in hazardous and non-hazardous areas.
•Ensure that proper shielding and grounding practices are adhered to and local codes
are being followed.
•Check system operational voltage and conditions and ensure that they are within the
applicable specifications of the sensor.
•Verify wiring at all termination and junction points (transmitter, junction box, and
power supply).
•If the sensor housing has been opened, ensure that the sensor module is properly
seated and making a good connection. Refer to Replace sensor for more details.
•Perform initial calibration as per Calibrate.
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3 Operate
3.1 Configuration settings
You can access all configuration settings for the Net Safety™ SC311 through the Net Safety
Millennium II series of transmitters.When using the Net Safety Millennium II transmitter,
access configuration settings by selecting menu options through the main display.
Tip
Refer to the relevant transmitter manual prior to calibrating.
3.2 Power up
When power is applied to the sensor by the transmitter, a warm-up routine will begin, and
the sensor will be automatically tested to ensure proper functioning. The warm-up time
for the Net Safety™ SC311 is typically 90 seconds. Refer to the Net Safety Millennium II
Transmitter Reference Manual or the Net Safety Millennium II Basic Transmitter Reference
Manual for status indicators during this period.
3.3 Communication
The Net Safety™ SC311 sensor uses a proprietary protocol to communicate with the Net
Safety Millennium II series transmitters.
Never connect these sensors to a device other than Net Safety Millennium II series
transmitters. Selected DIP switches and menu options allow communication between
transmitters and sensors. The sensor's memory stores configuration settings. Incorrect
settings will cause sensors not to communicate properly with transmitters. If any
problems develop, see Troubleshoot.
3.4 Net Safety™ Millennium II basic transmitter
configuration
When using the Net Safety SC311 with the Net Safety Millennium II basic transmitter, set
the transmitter DIP switch as follows.
Table 3-1: Net Safety Millennium II Basic Transmitter DIP Switch 2 Positions
Gas curve Position 1 Position 2 Position 3 Position 4
Methane (0) Off Off Off Off
Propane (1)(1) On Off Off Off
n-Butane (2)(1) Off On off Off
Iso-Pentane (3)(1) On On Off Off
n-Pentane (4)(1) Off Off On Off
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Table 3-1: Net Safety Millennium II Basic Transmitter DIP Switch 2 Positions
(continued)
Gas curve Position 1 Position 2 Position 3 Position 4
Ethane (5) On Off On Off
Iso-Butane (6)(1) Off On On Off
Ethylene (7) On On On Off
Hexane (8)(1) Off Off Off On
Propylene (9) On Off Off On
(1) Gas is not third party performance verified.
3.5 Fault conditions
The sensor provides a number of fault conditions that the transmitter translates into an
analog or fault relay output. These fault conditions are outlined in the following table:
Table 3-2: Fault Conditions
Fault condition Analog output (mA) Fault relay output
Span calibration failure 2.5 Fault
Zero calibration failure 2.5 Fault
Sensor over-range 2.5 Fault
Low temperature 2.5 Fault
High temperature 2.5 Fault
Low voltage 2.5 Fault
High voltage 2.5 Fault
Replace sensor (during calibration cycle) Momentary 2.5 Momentary fault
Memory fault 2.5 Fault
Power supply fault 2.5 Fault
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4 Output
4.1 Alarm and fault outputs
Sensor alarm and fault outputs are generated by the Net Safety™ Millennium II series
transmitters based on communication with sensors; however, some output values,
registers, etc. may vary depending on sensor type. The default alarm levels (points) for the
sensor are: 20 percent for the low level and 40 percent for the high level.
4.1.1 Other available outputs
All available outputs are associated with the Net Safety™ Millennium II series transmitters.
These outputs are: 4-20 mA output, relay output, RS 485 Modbus® (RTU) output and
HART® communication output. Refer to the Net Safety Millennium II Basic Transmitter
Reference Manual or the Net Safety Millennium II Multichannel Transmitter Reference
Manual for more information.
4.1.2 Modbus registers
Table 4-1 below shows the user accessible Modbus registers and meaning.
Table 4-1: Modbus Registers
Register # Meaning Readable Writeable
40001 Concentration value as calculated by
sensor X
40002 Sensor status X
40003 Sensor temperature X
40009 Select target gas X X
40101 Resets the sensor X
40102 Initialize zero & span (1) X
40104 Zero only (2) X
(1) To calibrate sensor, enter channel number.
(2) To zero sensor, enter channel number.
Note
For the Net Safety™ Millennium II Basic Transmitter enter 1 in register 40102 to calibrate
the sensor and 1 in register 40104 to zero the sensor.
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5 Maintenance
5.1 Calibrate
Note
According to instrumentation best practices, the Net Safety™ SC311 should be powered
up for at least 30-60 minutes prior to completing the first calibration.
You must calibrate the infrared sensor with the target gas for the application and the gas
the sensor is programmed for. The calibration gas can be either air or nitrogen based.
Calibrate the sensor every twelve months. In environments where the sensor may be
routinely exposed to gas concentrations or airborne contaminants, verify or calibrate the
sensor more frequently. The calibration gas must be between 5 and 113 °F (-15 and 45 °C)
to meet accuracy specifications.
Since external factors can affect the sensor's ability to properly detect gas, Emerson highly
recommends quarterly inspections and bump tests to ensure proper operation of the gas
detection system.
If using accessories with the sensor, calibrate with these accessories in place.
There are specific steps to be followed when calibrating with the Net Safety Millennium II
transmitters. Refer to the appropriate transmitter manual for calibration procedures.
Follow these steps to obtain accurate results.
5.1.1 Calibrate with the Net Safety™ Millennium II Basic
Transmitter
When using the IR sensor with the Net Safety Millennium II Basic Digital Transmitter
Model, access a specific Modbus® register to select or change the target gas. Write to
register 40009 using the preset single register command 0x06 to change the target gas.
To select the target gas, enter the gas curve number that corresponds to the target gas
from Table 5-1 below.
The table below outlines the primary detected gases of this sensor, however, multiple
other gases are detectable. Please contact your representative regarding any gases not
included in this table.
Table 5-1: Target Gas with Gas Curve Numbers
Target gas Gas curve numbers
Methane 0
Propane 1
*n-Butane 2
*Iso-Pentane 3
*n-Pentane 4
Ethane 5
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Table 5-1: Target Gas with Gas Curve Numbers (continued)
Target gas Gas curve numbers
*Iso-Butane 6
Ethylene 7
*Hexane 8
* Indicates gases not performance certified.
When using the IR sensor with the Net Safety Millennium II Basic analog, analog HART®
and relay transmitter models, make use of the transmitter’s DIP Switch 2 positions, as seen
in Table 5-2 below, to select the target gas, and then follow the normal calibration
procedure to perform calibrations. Use 50% LEL of the specific gas to be detected for
calibration. See Table 5-2 and Full Calibration / Normal Calibration Procedure below.
If calibration is not successful perform a manual reset. See Net Safety Millennium II Basic
Reference Manual for manual reset.
Example: If the target gas is propane, set Dip Switch 2 position 1 in the ON position and
positions, 2, 3 and 4 in the OFF position. This corresponds to propane (Curve 2); then use
50% LEL propane for calibration.
Table 5-2: Net Safety Millennium II Basic Transmitter DIP Switch 2 Positions/Combinations
Position 1 Position 2 Position 3 Position 4 Gas curves
OFF OFF OFF OFF Curve 1 (methane)
ON OFF OFF OFF Curve 2 (propane)
OFF ON OFF OFF * Curve 3 (n-butane)
ON ON OFF OFF *Curve 4 (iso-
pentane)
OFF OFF ON OFF * Curve 5 (n-pentane)
ON OFF ON OFF Curve 6 (ethane)
OFF ON ON OFF *Curve 7 (iso-butane)
ON ON ON OFF Curve 8 (ethylene)
OFF OFF OFF ON *Curve 9 (hexane)
ON OFF OFF ON Curve 10 (TBA)
OFF ON OFF ON Curve 11 (TBA)
ON ON OFF ON Curve 12 (TBA)
OFF OFF ON ON Curve 13 (TBA)
ON OFF ON ON Curve 14 (TBA)
OFF ON ON ON Curve 15 (TBA)
ON ON ON ON Curve 16 (TBA)
* Indicates gases not performance certified
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If the sensor’s configuration setting (curve) is setup correctly as desired, refer to
Millennium II Basic Transmitter calibration procedure below and/or Figure 5-1 before
attempting calibration.
You can calibrate with either the magnet (non-intrusive) or the push button (intrusive).
Procedure
1. Confirm successful power up of transmitter, (green blip/blink of status LED every
second: no fault indicated).
2. Bypass any output alarms (recommended).
3. For analog model connect a standard current meter to the transmitter’s test jacks.
This is not required but gives visual confirmation.
4. Press and hold the push button (or activate the reed switch using the magnet) for at
least 15 seconds, the status LED flashes green fast and then goes solid green (first
solid green).
5. Keep holding push button or magnet, after which status LED goes solid red. When
this occurs, release push button or remove magnet.
6. When the current output is 3 mA (indicated by analog models) and the status LED is
once again solid green (second solid green), apply zero gas (clean air).
Recommendation: Flow zero air at a rate of 0.5 liter per minute or more to the
sensor.
7. When the current output is 3.3 mA (indicated by analog models) and the status LED
is flashing red, apply specific calibration gas (50 percent of full span).
Recommendation: Flow span gas at a rate of 0.5 liter per minute to the sensor for
direct sensor calibrations. If sensor is remotely mounted and long tubing run is
used, increase gas flow rate (e.g. 1.0 liter per minute) to ensure tubing length does
not affect calibration results.
8. When the current output is 3.6 mA (indicated by analog models) and the status LED
is solid green, remove the gas.
9. Apply zero gas (clean air) again to purge the system.
After the sensor is purged of gas, the detector will return to normal operation.
Note
When calibrating with the Net Safety Millennium II Basic Transmitter always use 50
percent span gas (half the scale). Calibration gas can be air balanced or nitrogen
balanced for IR sensors. You can also access calibration instructions from the HART
Communicator with the analog/HART model transmitter. For HART menu structure,
see Net Safety Millennium II Basic Transmitter Reference Manual.
Zero calibration option: This option is useful if the sensor’s zero point has drifted as
a result of a change in the ambient conditions. Only select the zero calibration
option if a sensor is only being zeroed (this not a complete calibration). It does not
require the application of span gas, as only the sensor’s zero point is adjusted.
Ensure that no contaminants are present if the surrounding air is to be used for
zeroing. If Zero calibration is needed, at Step 4, hold the push button or activate
reed switch (for 6-9 seconds) using the magnet until the status LED goes solid
green, and then release the switch. Zero calibration will begin immediately. See
Figure 5-1 for additional reference.
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Figure 5-1: Calibration Flow chart for Millennium II Basic Transmitter
Note
See the Net Safety Millennium II Basic Transmitter Reference Manual when locating
calibration switch (push button) or magnetic switch.
5.1.2 Calibrate with the Net Safety™ Millennium II Multi-
Channel Transmitter
The Net Safety Millennium II Transmitter allows monitoring and detection of various
combustible gases. The following procedures are specific to this transmitter; follow them
to ensure accurate calibration and detection of gases.
To select the target gas:
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