Emerson PACSystems IC695CPL410 User manual

PACSystems™
IC695CPE400 64 MB Rackless CPU with
PACEdge + Connext
IC695CPL410 64 MB Rackless CPU with
PACEdge + WebHMI
QUICK START GUIDE
GFK-3053G
Aug 2021

ii Rackless CPU w/PACEdge Quick Start Guide GFK-3053G
Contents
Contents .......................................................................................................... ii
Introduction ..................................................................................................... 2
Front Panel Description...................................................................................... 2
Switches........................................................................................................... 3
Displays and Indicators (LEDs) ............................................................................ 4
OLED Display...................................................................................................................... 4
Status Indicators (LEDs) ..................................................................................................... 5
Bottom Ethernet Indicators (PACEdge RJ45 Built-in LED)................................................... 7
Interfaces and Connectors.................................................................................. 8
USB Ports ........................................................................................................................... 8
Front-Panel Ethernet Ports................................................................................................. 8
PACEdge Port..................................................................................................................... 9
Serial COM Port................................................................................................................ 10
Video DisplayPort ............................................................................................................ 10
Energy Pack Connector.................................................................................................... 11
Input Power Connector.................................................................................................... 11
Removable Data Storage Device (RDSD) ......................................................................... 11
Hardware Installation....................................................................................... 12
Initial Checks.................................................................................................................... 12
Installation....................................................................................................................... 13
Installation in Hazardous Areas........................................................................................ 13
Connect to Power Supply................................................................................................. 14
Module Start-up .............................................................................................. 17
Equipment Needed.......................................................................................................... 17
Basic Start-up Steps ......................................................................................................... 18
CPL410/CPE400 PLC Configuration ................................................................... 19
Backwards Compatibility ................................................................................................. 19
PROFINET Controller Configuration ................................................................................. 20
Redundancy Configuration.............................................................................................. 21
PACEdge......................................................................................................... 22
PACEdge +Connext ......................................................................................................... 22
PACEdge +WebHMI ......................................................................................................... 22
PACEdge Quick Start........................................................................................................ 23
Factory Reset ................................................................................................................... 28
Additional Information..................................................................................... 29
General Contact Information........................................................................................... 30

2 Rackless CPU w/PACEdge Quick Start Guide GFK-3053G
Introduction
The PACSystems™ RX3i CPL410/CPE400 deploys with PACEdge, which is
Emerson’s software suite for data analytics and visualization.
Front Panel Description
Figure 1: Display, Lights, and Connectors on the CPL410/CPE400

3 Rackless CPU w/PACEdge Quick Start Guide GFK-3053G
Switches
All user-accessible switches are provided as pushbuttons on the front panel
as described below.
Pushbutton
Function
DISP
Permits user to navigate menus in the OLED display.
SEL
Permits user to select the menu item on the OLED
display.
RUN
Activates OLED Menu to select RUN/Enabled or
RUN/Disabled Mode for the embedded PLC.
STOP
Activates OLED Menu to select STOP/Enabled or
STOP/Disabled Mode for the embedded PLC.
PHY PRES
Not functional.
PWR
Hold down for brief period to induce CPU Reset.
Note that this does not turn unit power off, but only holds
unit in Reset

4 Rackless CPU w/PACEdge Quick Start Guide GFK-3053G
Displays and Indicators (LEDs)
OLED Display
The monochrome organic light-emitting diode (OLED) display is used to
display CPL410/CPE400 system menus. It interacts with the DISP
pushbutton, which jogs the cursor from one menu item to the next, and
with the SEL pushbutton, which activates the currently indicated menu item
for further action.
The OLED display permits the user to:
▪Display Ethernet LAN Settings: IPv4 address.
▪Display the PLC firmware revision.
▪Set/view PLC mode and view sweep time.
▪Set the PLC mode to RUN/STOP with I/O Enabled/Disabled via the display.
Note: the RUN and STOP pushbuttons activate the PLC Mode menu items
per section switches.
▪View whether all, some, or none of the PROFINET I/O devices are connected.
▪Display PACEdge Settings: IPv4 address, subnet mask, gateway, MAC
address, IPv6 address.
▪Issue PACEdge Commands: Enter/Exit Configuration mode, Clear
Configuration, Perform factory reset.
▪View HSB Redundancy Mode and State (Release 9.30 and later)
▪Command an HSB Redundancy Role Switch (Release 9.30 and later)

5 Rackless CPU w/PACEdge Quick Start Guide GFK-3053G
Status Indicators (LEDs)
LED
LED State
Operating State
PLC
MODE1
On Green
PLC is in RUN mode.
Off
PLC is in STOP mode.
RUN
Blinking
in unison
CPU is updating an internal programmable
hardware device.
OE
PHY
PRES
On Green
TPM Physical Presence (not functional).
Off
SSD
On Green
Activity detected on Solid State Disk.
Off
No activity detected on Solid State Disk.
TEMP
On Red
CPU Overtemperature condition detected.
Off
Overtemperature condition not detected.
OK
On Green
CPU has passed its power-up diagnostics and is
functioning properly. (Following initialization
sequence.)
Off
Power is not applied, or CPU has a problem.
Blinking;
All other
LEDs off
PLC in STOP/Halt state; possible watchdog timer
fault. If the programmer cannot connect, cycle
power with charged Energy Pack attached and
refer to fault tables.
OK
Blinking
alternatel
y
CPU encountered a Secure Boot Error.
OE
1
This LED is located between the RUN and STOP pushbuttons. It indicates the PLC Mode.

6 Rackless CPU w/PACEdge Quick Start Guide GFK-3053G
LED
LED State
Operating State
OE
On Green
Output scan is enabled.
Off
Output scan is disabled.
FRC
On
Yellow
One or more Overrides active in I/O Reference
Table(s).
Off
No Overrides active in any I/O Reference Table.
FLT
On Red
PLC is in STOP/Faulted mode: a fatal fault has
occurred.
Off
No fatal faults detected.
IO
On Green
PROFINET Connection Status = OK.
Off
PROFINET Connection Status not OK.
RACT
On Green
Local Redundant CPU is Ready & Active.
Off
Local Redundant CPU is not Ready.
RBOK
On Green
Remote Redundant CPU is Ready.
Off
Remote Redundant CPU is not Ready.
GPOK
On Green
PACEdge Running.
Off
PACEdge not running.
PWR
On Green
CPU running.
Blinking
Green
Booting up –diagnostics in progress.
On Red
Off
Off
Reset / Power not detected.

7 Rackless CPU w/PACEdge Quick Start Guide GFK-3053G
Front Ethernet Indicators (LAN1, LAN2, LAN3
RJ45 Built-in LEDs)
LED
LED State
Operating State
Link
Status
(upper)
On
Green
The corresponding link has been established.
Blinking
Green
Traffic is detected at the corresponding port.
Off
No connection established at corresponding port.
Link
Speed
(lower)
On
Green
Corresponding data speed is 1 Gbps or 100 Mbps.
Off
Corresponding network data speed is 10 Mbps
Bottom Ethernet Indicators (PACEdge RJ45
Built-in LED)
LED
LED State
Operating State
Link
Status
(upper)
On
Green
The corresponding link has been established.
Blinking
Green
Traffic is detected at the corresponding port.
Off
No connection established at corresponding port.
Link
Speed
(lower)
On
Green
Corresponding network data speed is 1 Gbps.
On
Yellow
PACEDGE port only: network data speed is 100 Mbps
Off
Corresponding network data speed is 10 Mbps

8 Rackless CPU w/PACEdge Quick Start Guide GFK-3053G
Interfaces and Connectors
USB Ports
On the front panel CPL410/CPE400 features 2 USB 3.0 ports, labeled USB1
and USB2.
•USB1 is assigned to PACEdge and can be used for storage devices.
For other USB devices an appropriate Linux driver will need to be
installed.
•USB2 is assigned to the Controller run time PACS.
Front-Panel Ethernet Ports
LAN1 connects to the uppermost RJ45 connector. It is not switched.
LAN2 connects to the middle two RJ45 connectors. These two ports are
switched internally.
LAN3 connects to the two lower RJ45 connectors. These two ports are
switched internally. LAN3 may only be used to supply a high-speed
synchronization link between the Primary and Secondary CPUs in Hot
Standby Redundancy. Both ports are typically used, as described in the
PACSystems Hot Standby CPU Redundancy User Manual, GFK-2308 (revision L
or later).
Each of the embedded Ethernet interfaces automatically senses the data
rate (10 Mbps or 100 Mbps or 1 Gbps), communications mode (half-duplex
or full-duplex), and cabling arrangement (straight-through or crossover) of
the attached link. LEDs embedded in each RJ45 connector provide
indications per the table above.
LAN1 or LAN2 may be used to communicate with the PME programming
software using the Service Request Transport Protocol (SRTP).

9 Rackless CPU w/PACEdge Quick Start Guide GFK-3053G
To establish Ethernet communications between the PME programming and
configuration software and the CPU, the user will first need to know the
target IP address. Use the OLED menu function to check the IP Address. The
factory-shipped settings are:
CPL410/CPE400
LAN1
CPL410/CPE400
LAN2
CPL410/CPE400
LAN3
IP Address:
192.168.0.100
10.10.0.100
N/A
Subnet
Mask:
255.255.255.0
255.255.255.0
N/A
Gateway:
0.0.0.0
0.0.0.0
N/A
PACEdge Port
The RJ45 port, marked ETH, is located on the underside of the
CPL410/CPE400, as shown in Figure 2. This Ethernet port is exclusively
assigned to PACEdge. By default, this port is configured to use the DHCP
protocol to receive a valid IP Address. Therefore, a DHCP server is needed to
make first use of this port and to access Linux.
The GPOK LED, located on the front panel, indicates the status of the
PACEdge interface. Steady Green indicates PACEdge running and ready for
login.

10 Rackless CPU w/PACEdge Quick Start Guide GFK-3053G
Serial COM Port
The RJ45 port marked Serial
COM is located on the
underside of the
CPL410/CPE400, as shown in
Figure 2. Effective with
firmware release 9.40, the
CPL410/CPE400 supports the
serial port. This port supports
Serial IO protocol.
Video DisplayPort
The DisplayPort is located on
the underside of the
CPL410/CPE400, as shown in
Figure 2. It provides signals for
connecting either a suitable
monitor or video adapter to the
unit. This port is not currently
supported.
Figure 2: Underside Ports & Connections

11 Rackless CPU w/PACEdge Quick Start Guide GFK-3053G
Energy Pack Connector
The CPL410/CPE400 compatible Energy Pack, IC695ACC403, is supplied
with a purpose-built cable, IC695CBL003, which installs in the 24 VDC In
and Energy Pack Control & Status connectors shown in Figure 2. Use of the
Energy Pack is optional. When used, it allows the CPL410/CPE400 to save its
current state upon loss of power. Refer to the PACSystems RX3i Rackless
Energy Pack IC695ACC403 Quick Start Guide, GFK-3000, for complete wiring
and grounding instructions.
Input Power Connector
If no Energy Pack is to be connected, refer to the Connect to Power Supply
section. Otherwise, refer to the PACSystems RX3i Rackless Energy Pack
IC695ACC403 Quick Start Guide, GFK-3000.
Removable Data Storage Device (RDSD)
The CPL410/CPE400 is equipped with a micro-SD card slot. Currently not
supported.

12 Rackless CPU w/PACEdge Quick Start Guide GFK-3053G
Hardware Installation
Initial Checks
Upon receiving the equipment, carefully inspect all shipping containers for
damage. If any part of the system is damaged, notify the carrier
immediately. The damaged shipping container should be saved as evidence
for inspection by the carrier.
As the consignee, it is the user’s responsibility to register a claim with the
carrier for damage incurred during shipment. Emerson will fully cooperate
with the user, however, should such action be necessary.
After unpacking the equipment, record all serial numbers. Serial numbers
are required if the user should need to contact Customer Care during the
warranty period. All shipping containers and all packing material should be
saved should it be necessary to transport or ship any part of the system.
Verify that all components of the system have been received and that they
agree with the order. If the system received does not agree with the
customer’s order, contact Customer Care.

13 Rackless CPU w/PACEdge Quick Start Guide GFK-3053G
Installation
For instructions on wall mounting instructions, DIN rail mounting
instructions, or minimum clearances required, please consult GFK-2222,
RX3i CPU Reference Manual.
As shipped, the CPL410/CPE400 is intended for mounting on a DIN rail. A
panel-mount adaptor is also available. If panel-mounting is required,
replace the DIN-rail adaptor with the panel-mount adaptor using the screws
supplied with that adaptor. Both adaptors attach to the rear of the
CPL410/CPE400 chassis using four Torx M3 screws. Torque newly-installed
screws to 5.3 in-Ibs (0.6 Nm) if installing a new adaptor plate. For
installation to standards, refer to the Installation and Maintenance
Requirements document, GFK-3004.
Installation in Hazardous Areas
Refer to Installation and Maintenance Requirements, GFK-3004.

14 Rackless CPU w/PACEdge Quick Start Guide GFK-3053G
Connect to Power Supply
The 24 VDC power input connector is
located on the underside of the
CPL410/CPE400, as shown in Figure 3. The
signal pinouts are also indicated.
The mating connector for the
CPL410/CPE400 24Vdc power input is the 3-
pin Phoenix 1827716 shown in Figure 4. The
power supply cable prepared by the user
must use the specified mating connector.
The positive “+” and negative “-”signals are
required. FGND is optional but
recommended.
For the mating connector, the compatible
conductor size is from 24AWG to 16AWG.
Strip the wires back 7mm before inserting
into the connector. Tightening torque for
the three signal screws is 2.2 in-Ibs
(0.248Nm). Secure the mating connector to
the power input connector via the two
captive screws provided.
Figure 3: 24 VDC Power
Input Connector

15 Rackless CPU w/PACEdge Quick Start Guide GFK-3053G
The user-supplied SELV2power supply must
supply voltage in the range of 18Vdc to
30Vdc.
Once the power supply cable (or compatible
Energy Pack ACC403) has been attached to
the CPL410/CPE400 and the power supply
has been turned on, the unit will start
booting. There is no need to push any
button.
The unit is equipped with built-in reverse
polarity protection. If + and - are swapped
the unit will not power-up. If + is connected
to FGND, this will cause a short. The power
supply needs to protect itself against this
condition.
Figure 4: 24 VDC Power
Input Module Connector
Inrush Current
The CPL410/CPE400 may experience an inrush current of up to 49 A for 15
µs.
2
SELV = Safety Extra Low Voltage

16 Rackless CPU w/PACEdge Quick Start Guide GFK-3053G
Overvoltage Protection
In the CPL410/CPE400, the voltage to the inner loads is clamped to 33 VDC.
At 33 VDC, the internal clamping diode starts conducting at 1 mA. Any
further increase in the voltage will cause the internal current fuse to blow
and/or the clamping diode to break.
CAUTION
EQUIPMENT REPAIR REQUIRED –Internal components must be repaired at the
factory; they are not field replaceable. Contact the support team at the link provided
at the end of this document.
Overcurrent protection
The function protects the internal circuitry from overcurrent conditions
before serious damage can occur, such as overheating of the equipment.
The fuse is rated for 4 A continuous current. Once the sensed current
reaches 40 A, the fuse will blow after a period of 10ms to 100ms.
Grounding
Grounding via the FGND connection on the 3-pin 24 VDC In power header is
recommended (see the Connect to Power Supply section), but is not required
if the CPL410/CPE400 is mounted to a grounded metal panel. Furthermore,
if an Energy Pack is connected, be sure to comply with grounding
procedures as described in PACSystems RX3i Rackless Energy Pack
IC695ACC403 Quick Start Guide, GFK-3000.

17 Rackless CPU w/PACEdge Quick Start Guide GFK-3053G
Module Start-up
Equipment Needed
▪This PACSystems Rackless RX3i CPU.
▪A compatible SELV 24Vdc, 48W power supply (72W if Energy Pack
attached).
▪(Optionally) A compatible Energy Pack, IC695ACC403, and corresponding
cable.
▪If no Energy Pack is to be attached, use the power supply cable described in
section Connect to Power Supply. Otherwise, refer to PACSystems RX3i
Rackless Energy Pack IC695ACC403 Quick Start Guide, GFK-3000.
▪A DIN rail, typically mounted in an enclosure, as discussed above.
Alternately, mount the unit using the compatible panel-mount adaptor.
▪A computer running Web Browser to access PACEdge and PAC Machine
Edition™(PME) configuration and programming software. PME Version 9.70
SIM 16 or later supports the CPL410/CPE400. Version 9.50 SIM 5 is required
for Hot Standby Redundancy.
▪Ethernet cable for connecting the PME programmer computer to the
CPL410/CPE400.
▪Additional cables, as needed, to connect each port employed in the
application.
▪A very small, slotted screwdriver to secure the 24 Vdc mating connector.
▪A T8 Torx screwdriver, if the micro-SD slot cover is to be removed. Note that
the cover must be replaced to achieve immunity from electrical noise.
▪A T10 Torx screwdriver, if exchanging the mounting adaptors.