
Instruction Manual
D104191X012
CCV-N Valve
September 2016
9
63, 24, 25, and 33) into the plug, as shown in figure 6, view B. Then install the retaining ring (key 26) by inserting
one end in the groove and pressing the ring into the groove while turning the plug. Again, be careful not to scratch
any surfaces of the ring or plug.
NPS 4 (figure 6): Using a punch, drive the pin (key 5) further into the pin hole, as shown in figure 7. To prevent
damaging the outer diamter of the plug, use a face spanner wrench to unthread the seal retainer (key 4) from the
plug (key 2) using the pin holes on the top surface of the seal retainer, as shown in figure 7. Once the seal retainer is
unthreaded, slide the upper anti-extrusion ring, seal ring, bi-directional back up ring, seal ring, and anti-extrusion
ring (key 63, 24, and 33) off the plug.
Inspect all parts for defects and cleanliness and replace the damaged parts. To install the seal parts, slide the lower
anti-extrusion ring, seal ring, bi-directional back up ring, seal ring, and upper anti-extrusion ring (key 63, 24, and 33)
into the plug, as shown in figure 6, view B. Then, apply anti-seize lubricant (key 45) to the seal retainer threads and
flat mating surfaces between the seal retainer and plug (key 2 and 4). Install the seal retainer into the plug (key 2
and 4) and tighten it with a spanner wrench until the pin holes are aligned. Retain the seal retainer (key 4) to the
plug (key 2) by pinning a new pin (key 5) into one of the remaining pin holes with 0.025” depth from the surface. Do
not insert the pin into a pin hole that was previously pinned, as shown in figure 7.
Assembly
Except where indicated, key numbers are referenced in figure 4, 5, or 6.
1. Inspect all parts for defects and cleanliness; remove any burrs on metal valve components.
2. Place a gasket (key 13) into the valve body (key 1) where the seat ring flanges seats. Then, insert the seat ring
(key 9) into the valve body (key 1). The seat ring (key 9) end will protrude out from the valve body (key 1).
3. Assemble the plug stem assembly of each size into the valve body (key 1) as the following:
4. Inspect the sealing surface of the plug stem seal assembly for nicks and scratches. Then, apply white lithium grease
(key 46) sparingly around the spring-loaded seal ring (key 24).
5. Insert the top end of the stem (key 7) from the plug stem seal assembly through the bottom of the seat ring
retainer (key 3) into the inner bore. Ensure no damage is done to the seals, as shown in figure 8. Slide the plug stem
seal assembly into the seat ring retainer (key 3) until the top of the plug stem seal assembly is even with the top of
the seat ring retainer (key 3). At this point, the plug (key 2) should have a snug fit with the seat ring retainer (key 3).
6. Hold on to the end of the stem (key 7) and seat ring retainer (key 3) and slowly insert them into the valve body
(key 1), as shown in figure 4, 5, or 6. Be cautious and do not swing the assemblies, as the seat ring retainer (key 3)
may fall off. At the same time, ensure that the seat ring retainer (key 3) bottom diameter is guided properly to the
seat ring (key 9) when installed into the valve body (key 1).
7. After the plug (key 2), stem (key 7, figure 3), and seat ring retainer (key 4) assembly is placed into valve body
(key 1), ensure one of the seat ring retainer legs is aligned with the inlet. Once the seat ring retainer is oriented,
gently push the plug seating surface against the seat ring (key 9). Note – the plug stem assembly is symmetrical, so
no orientation is necessary.
8. Slide quantity-1 spiral wound gasket (key 12) and quantity-1 flat sheet gasket (key 10) over the seat ring retainer
(key 3). Make sure the bottom of the gasket is flush with the mating surface on the seat ring retainer shoulder.
9. Coat the bonnet studs (key 15) with anti-seize lubricant (key 45) up to the deformed thread. Thread the studs into
the valve body (key 1) by hand until the deformed thread prevents further insertion.
10. If no bonnet spacer is required for the construction, skip this step and go to step 11. Slide the bonnet spacer
(key 32) onto the flat sheet gasket (key 10) over the seat ring retainer (key 3). Then, slide another flat sheet gasket
(key 10) onto the bonnet spacer (key 32) over the seat ring retainer (key 3).
11. Mount the bonnet on the valve body and complete the assembly according to steps 10 through 14 of the packing
replacement procedure.