Emerson Bettis XTE3000 User manual

Installation, Operation and Maintenance Manual
MDE 256 Rev. 1
March 2022
Bettis XTE3000
PROFIBUS DPV2 Slave Redundancy Module

March 2022
Installation, Operation and Maintenance Manual
MDE 256 Rev. 1
Rev Date Description Prepared Checked Approved
1 March 2022 General update (Migration to new template)
Revision Details
Revision Details2
Revision Details

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Installation, Operation and Maintenance Manual
MDE 256 Rev. 1
Table of Contents
March 2022
Table of Contents
Table of Contents
Section 1: Introduction
Introduction............................................................................................................ 1
Section 2: Operation and Storage
Operation and Storage............................................................................................ 2
Section 3: PRO2000V4_RED Implementation
3.1 Communication Features.............................................................................. 3
3.2 On Board Indication ...................................................................................... 4
Section 4: PROFIBUS DP Description
4.1 RS485 Transmission Mode ............................................................................ 6
Section 5: PRO2000V4_RED Power-Up
PRO2000V4_RED Power-Up.................................................................................... 8
Section 6: Slave Redundancy (DP-V2)
6.1 Redundancy Structures............................................................................... 11
Section 7: Wiring: Bus Terminations
Wiring: Bus Terminations...................................................................................... 12
Section 8: Master Controller (PLC) Commissioning
8.1 GSD Installing ............................................................................................. 14
8.2 PRO2000V4_RED Interface ......................................................................... 21
Section 9: Local Operator Interface Commissioning
9.1 Bus Control ................................................................................................. 24
9.2 Node Report ............................................................................................... 25
9.3 Bus Signal Failure Indication ........................................................................ 27
Section 10: Data Exchange Mode (Cyclic Communication)
10.1 Cyclic Communication DPV0....................................................................... 28
10.1.1 Output Data (PLC to Device)........................................................... 28
10.1.2 Input Data (Device to PLC).............................................................. 29
10.2 Acyclic Communication DPV1 (MS2)........................................................... 30
10.2.1 Nameplate ..................................................................................... 30
10.2.2 General Data and Command .......................................................... 31
10.2.3 Maintenance Information for PROFIBUS
Guideline Compliance (Read Only) ................................................. 33

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Table of Contents
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Installation, Operation and Maintenance Manual
MDE 256 Rev. 1
Table of Contents
10.2.4 Alarm and Warning Log for PROFIBUS
Guideline Compliance (Read Only) ................................................. 35
10.2.5 Maintenance Commands for PROFIBUS Guideline Compliance ....... 37
10.2.6 Maintenance Information ............................................................... 38
10.2.7 Alarm and Warning Log.................................................................. 39
10.2.8 Maintenance Commands............................................................... 41
Section 11: Diagnosis - Alarms
11.1 Diagnosis Data Blocks ................................................................................. 43
11.1.1 Standard Diagnosis Block ............................................................... 43
11.1.2 Identify Related Block..................................................................... 45
11.1.3  ActuatorSpecicDiagnosticAlarm................................................. 46
11.1.4 Extended Diagnosis: RedCom Status Message ................................ 48
Appendix A: Diagnosis: Card Information from PLC
Diagnosis: Card Information from PLC................................................................... 50
Appendix B: Note for Base Card FW 7.00
Note for Base Card FW 7.00.................................................................................. 52
Appendix C: References
References............................................................................................................ 53

Installation, Operation and Maintenance Manual
MDE 256 Rev. 1
March 2022
Introduction 1
Section 1: Introduction
Section 1: Introduction
The PRO2000v4_RED is a double electronic card that allows connecting the Bettis electrical actuator
XTE3000 actuators to a PROFIBUS DP network. The cards have their microprocessors and a program
stored internally control them. It works as a pure bus interface and does not affect the actuator
control integrity. It is installed inside the actuator housing and takes the electrical power from the
actuator power supply card. The RS485 interface is located on the card board. The PROFIBUS network
is fully isolated from the actuator electronics.
The PRO2000v4_RED is designed to support PROFIBUS redundant communication as per Slave
RedundancySpecicationPNOOrderNo:2.212.

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Installation, Operation and Maintenance Manual
MDE 256 Rev. 1
Operation and Storage
2
Section 2: Operation and Storage
Section 2: Operation and Storage
The card is designed to work and to be stored in the same environment of the actuator.

Installation, Operation and Maintenance Manual
MDE 256 Rev. 1
March 2022
PRO2000V4_RED Implementation 3
Section 3: PRO2000V4_RED Implementation
Section 3: PRO2000V4_RED Implementation
The card consists in a double PCB that is installed inside the actuator housing. It is connected to the
XTE3000 actuators base card via strip connector. The internal wiring connects the PROFIBUS data lines
to the actuator terminal board.
3.1 Communication Features
Communication protocol : PROFIBUS DP according to EN 50170
Network topology : Line (bus) structure. With repeaters tree structures
can also be realized
Transmission medium : Twisted, screened copper cable according to EN 50170
Data rate : 9.6 19.2 45.45 93.75 187.5 500 1500 Kbit/s
Cable length without repeater : 1,200 1,200 1,200 1,200 1,000 400 200 m
Station type : DPV1 and DPV2 (redundancy) slave
Device number : 32 devices per segment without repeater
(max 126, with repeaters)
Bus access : Token-passing between masters and polling for slaves
Electrical power : Actuator powered (as option: auxiliary external voltage supply)
Bustermination :Congurableonboardvialocaloperatorinterfaceofactuator
Temperature : -40 °C, +85 °C
Fieldbus redundancy : Two independent communication interfaces
EMC protections : EN 50081-2 and EN 50082-2
Types of operation : Cyclic data exchange, Sync mode, Freeze mode, Fail-Safe mode
Baud rate : Automatic recognition
Addressing :Congurablevialocaloperatorinterface

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PRO2000V4_RED Implementation
3.2 On Board Indication
Figure 1
FiveLEDsaremountedonthePRO2000v4_REDtogivethefollowingindicationsforeldservice.
LEDs indications are active only when jumper JP2 is closed.
DL1 (Red) Data Area Empty: ON when Data Area on interface card is not yet loaded
BLINK when Data Area is being read from base card
OFF when Data Area is completely loaded
DL2 (Red) Base comm: ON when the communication between the base card
and the interface is not working properly
OFF when the communication between the base card
and the interface is correct
DL3 (Orange) Slave State: ON when the interface acts as an Primary Slave (i.e. it is the
interface with a valid communication with the Master)
BLINK when the interface acts as a Backup Slave and it is ready
(onlyforredundantconguration)
OFF when the interface is not communicating with any Master
DL4 (Green) Termination: ON when the on-board PROFIBUS termination has been inserted
OFF when the on-board PROFIBUS termination has not been inserted
DL5 (Green) PROFIBUS: ON when PROFIBUS communication has been established and the
interface has entered in DATA_EX state
DL6 (Green) Power: ON when the interface is correctly powered
More indications are given on local operator interface as described in Section 9.2, Node Report.
4
Section 3: PRO2000V4_RED Implementation
Slave Board #1
Slave Board #2
LED DL1
LED DL2
LED DL3
Jumper J2
LED DL6
LED DL5
LED DL4

Installation, Operation and Maintenance Manual
MDE 256 Rev. 1
March 2022
PROFIBUS DP Description 5
Section 4: PROFIBUS DP Description
Logical token ring between master devices
Master
devices
Slave devices
XTE3000 Actuators
PLC PC
General Drive Transmitter
Section 4: PROFIBUS DP Description
PROFIBUSisavendor-independent,openeldbusstandardusedinawiderangeofapplication
in process automation. Vendor independence and openness are ensured by the international
standardsEN50170andEN50254.TheDPcommunicationproleisdesignedfordataexchangeat
theeldlevel.Thecentralcontrollers(asPLC)communicateviaserialconnectionwithelddevices
(as sensors and actuators). Data exchange is mainly cyclic. The central controller (called Master)
cyclicallyreadstheinputinformationfromtheelddevices(calledSlaves)andcyclicallywritesthe
output information to the slaves. In addition, PROFIBUS DP provides communication services for
parameterization,alarmhandling,andmonitoringofintelligentelddevices.Themaximumnumber
of Master and Slave devices in a bus segment is 32 without repeaters. With repeaters, the number
can be extended to 126. The maximum cable length depends on the speed of transmission. Higher is
the speed shorter is the length. For instance, with baud rate 93.75 Kb/s, the maximum cable length is
1,200 m without repeaters.
Mono-masterormulti-mastersystemcongurationcanbeprovided.Busaccessiscontrolledbytoken
passing procedure between masters and master-slave procedure (polling) between master and slaves.
Types of devices:
DP Master Class 1 (DPM 1): This is the central controller that cyclically exchange information
withtheelddevices.TypicaldevicesarePLCorPC
DP Master Class 2 (DPM 2): These devices are necessary for commissioning, maintenance
and diagnostics
Slave: Field device such transmitters, actuators, drives, etc.
Figure2showsaPROFIBUSDPcongurationwithtwoMasterdevicesanddifferentSlavedevices.
Figure 2

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Installation, Operation and Maintenance Manual
MDE 256 Rev. 1
PROFIBUS DP Description6
Section 4: PROFIBUS DP Description
4.1 RS485 Transmission Mode
The PRO2000v4_RED module uses a half-duplex, multidrop, serial communication line RS485. The
card communicates with the Masters via its RS485 interface and the transmission media consists in a
shielded twisted pair cable. Transmission speed from 9.6 kbit/s to 1.5 Mbit/s are available. One unique
transmission speed is allowed for all devices on the bus when the system works.
All devices are connected in a bus structure. Up to 32 station (Master and Slaves) can be connected
in one segment without repeaters. Repeaters can be used to extend the number of device up
to 126 and to enlarge the network area. Table 1 shows the relationship between baud rate and
segment length.
Table 1.
The bus must be terminated by an active bus terminator at the beginning and at the end of each
segment. Only two terminations in one bus segment must be provided. To ensure error-free
operation, both bus terminators must be powered. The maximum cable length depends on the
transmissionspeed.CablelengthsindicatedinTable1arebasedontypeAcable,asspeciedbythe
EN 50170, having the following characteristics.
• Impedance from 135 to 165 ohm
• Capacity < 30 pF/m
• Loop resistance 110 ohm/km
• Wire gauge 0.64 mm
• Conductor area > 0.34 mm2
The use of cable of previously used type B is not recommended.
The data lines must not be reversed. Use of shielded cable is mandatory for having high system
immunity against electromagnetic disturbs. The shield should be connected to ground on both
sides. The data lines should be kept separate from all other cables. It should be laid in separate,
conductive and earthed cable trunking. It must be ensured that there are not voltage differences
between individual nodes of PROFIBUS DP.
Baud Rate Maximum Segment Length (no repeater)
9.6 K 1,200 m
19.2 K 1,200 m
45.45 K 1,200 m
93.75 K 1,000 m
187.5 K 1,000 m
500 K 400 m
1500 K 200 m