Emerson Aventics SENTRONIC HD 616 Series User manual

GB
IM14277-GB/R01
Series 616
Installation Manual
SentronicHD Digital Electronic Pressure Regulator

SentronicHD
INSTALLATION
MANUAL AVENTICS™
2
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CAUTION! Dangerous operating conditions may occur when using the programming interface on the valve as the valve may possibly
not react to the analog setpoint any more.
Provide for protection against uncontrolled movement of equipment when putting the valve into operation and before making any
modifications to the valve settings.
NOTICE
The information in this manual is subject to change without notice.
In no event shall ASCO NUMATICS be liable for technical or editorial errors or omissions. Neither is any liability assumed for accidental or
consequential damages arising out of or in connection with the supply or use of the information contained herein.
THIS MANUAL CONTAINS INFORMATION PROTECTED BY COPYRIGHT. NO PART OF THIS DOCUMENT MAY BE PHOTOCOPIED OR REPRODUCED IN
ANY FORM OR MANNER WHATSOEVER WITHOUT PRIOR WRITTEN PERMISSION FROM ASCO NUMATICS.
COPYRIGHT © 2015 - ASCO NUMATICS - All rights reserved.
ESD
This product complies with the essential requirements of the EMC Directive 89/336/EEC and its amendments. It is CE-approved. A separate Declaration
of Conformity is available on request.
A separate Declaration of Incorporation relating to the EU Directive 89/392/EEC Annex II B is available on request. Please provide ordering code and serial
numbers of products concerned.
DECLARATION OF INCORPORATION
according to Machinery Directive 89/392/EEC, Annex II B
We herewith declare that the version of the product described in this installation manual is intended to be incorporated into or assembled with other
machinery and that it must not be put into service until the machinery into which it is to be incorporated has been declared in conformity
with the provisions of Council Directive 89/392/EEC, Annex IIB.
Handling, assembly and putting into service and all settings and adjustments must be done by qualified, authorised personnel only.
This product contains electronic components sensitive to electrostatic discharge.
An electrostatic discharge generated by a person or object coming in contact with
the electrical components can damage or destroy the product.
To avoid the risk of electrostatic discharge, please observe the handling
precautions and recommendations contained in standard EN 100015-1. Do not
connect or disconnect the device while it is energised.
CAUTION
OBSERVE PRECAUTIONS
FOR HANDLING
ELECTROSTATIC SENSITIVE DEVICES
!
1
1.1
1.2
1.3
2
3
4
4.1
4.2
5
6
7
Table of Contents
SentronicHD
Description 3
Catalogue number 3
Operating Elements 4
Operating Modes 4
Electrical Connection 5
Analog Setpoint - Outlet Pressure 6
Technical characteristics 7
Fluid characteristics 7
Specifications 7
Accessories 8
Maintenance and care 9
Dimensions and weight 9

SentronicHD
INSTALLATION
MANUAL
AVENTICS™
3
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1. Description
The SentronicHD with integrated digital control loop combines the latest in pneumatics technology with intelligent
electronics. The SentronicHD series allows precise control of pressure, flow, force, velocity and displacement or angle
positions.
Cascaded control allows setting up complex control loops using the DaS-HD Software (Data Acquisition Soft-ware).
Digital control offers many advantages during installation and start-up of the SentronicHD valve and ex-tended
possibilities to adapt it to various applications.
• Digital pressure control in a closed loop: An internal pressure sensor measures the inlet/
outlet pressure. The outlet pressure is adjusted in real time.
• The control parameters can be changed with the DaS software: This flexibility allows the
valve to be adapted to the most various applications, and its response time, overshoot and
precision to be optimised.
• After having set the optimum parameters, you can save them in a project file for your
personal use or send them to our Product Support for future serial production.
1.1 How to Order
SentronicHD - Digital Electronic Pressure Regulator
G 616 A 4 0 0 0 0 A00 06
Thread Connection
G = ISO 228
Product Series
616
Revision
A = Initial Release
Size
4 = G1/4 + pressure hold
5 = G1/4 + pressure release
Setpoint
0 = 0-10V
1 = 0-20mA
2 = 4-20mA
3 = PWM - Frequency*
Feedback
0 = 0-10V
1 = 0-20mA
2 = 4-20mA
Options
A00 = Standard
Pressure Range
03 = 0…3 bar
06 = 0...6 bar
10 = 0...10bar
V1 = -1...(+3bar)
Input 2 / Display w/ Buttons
0 = Standard NC + Display
2 = Analog IN 2 + Display
4 = Digital IN 2 + Display
6 = Frequency IN + Display*
Output 2
0 = NC
1 = Digital OUT
2 = Analog OUT2
* If Setpoint PMW-Frequency is selected, frequency input is not avaliable at IN 2

SentronicHD
INSTALLATION
MANUAL AVENTICS™
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1.2 Operating Elements
1. Power supply, 8-pin male
connector M12
2. LC display
3. Control panel
4. Programming interface (Ethernet IP)
5. Pressure supply
6. Pressure outlet
7. Exhaust
8. Ground connection M4 thread
1.3 Operating Modes
Shut-off:
If the setpoint falls below 0.5 %, the pilot valves are switched off and the valve is fully exhausted.
Overtemperature:
If the temperature of the internal control electronics exceeds 100°C, the operating mode is switched to
AUTOSAFE.
Autosafe:
If the coil current exceeds a certain value, dependent on the mechanics, for more than 20 seconds, the output
current is limited to max. 70% to prevent the valve from overheating.
1
2
3
5
8
4
7
6

SentronicHD
INSTALLATION
MANUAL
AVENTICS™
5
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2. Electrical Connection
1) The valve must only be supplied with 24V DC ±10% and a max. ripple of 10% (no supply via diode bridge).
Overvoltage or a ripple rate exceeding these tolerances can damage the electronics.
2) The max. current at the digital output is 200 mA/4.8W (PNP output). The output is protected against short
circuit and overload.
3) If a relay (inductive load) is connected to the pressure switch output, a freewheel diode or a varistor must
be used.
4) A shielded cable must be used for protection against interference and EMC.
5) The valve body must be grounded with the earthing terminal PE (dia. M4)
Ethernet IP Programming Interface
M12-Cable Plug,
4-pole, D-coded
M12 male connector,
8-pin, A coded
View on male connector
(the device is equipped
with a female connector)
*The use of a shielded cable is recommended.
View on valve
Pin Description 8-wire cable (5 m, 10 m)
1Digital Input white
224 VDC voltage supply brown
3Setpoint ground SET- green
4Setpoint SET+ (PWM) yellow
5Analog input 2 / Digital input 2 / Frequency input gray
6Analog output pink
7Ground 24VDC blue
8Digital output / Analg output 2 red
Body EMC screen shield
1
8
2
3
6
7
5
4
4 6
2 3
3 2
1 1
M12 RJ45
1
4
2
3

SentronicHD
INSTALLATION
MANUAL AVENTICS™
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3. Analog Setpoint - Outlet Pressure
Setpoint offset
The pressure setpoint zero can be changed via the DaS-HD software. Switch Module 1 to "Rescale" in the
"Parameter/Setpoint" section. The zero range is max. -50 ... +100 %.
CAUTION: Outlet pressures above the maximum outlet pressure (PMR) are not controlled by the valve,
i.e. the max. outlet pressure is limited to the PMR.
In order to avoid damaging the sensor, the supply pressure must always be less than the maximum inlet
pressure (MAP) (see Technical Characteristics).
Setpoint span
The pressure span of the setpoint can be changed via the DaS-HD software. Switch Module 1 to "Rescale" in the
"Parameter/Setpoint" section. The span is between +10 and +150 %.
Offset Adjustment
SHUT-OFF
Max.
outlet pressure
PMR
+50 % PMR
50 mV
0.1 mA
4.08 mA
5 V
10 mA
12 mA
10 V
20 mA
20 mA
4
0
0
-50 % PMR
Factory setting: 0%
Span Adjustment
4
0
0
Max.
outlet pressure
PMR
Max.
outlet pressure
PMR
Factory setting: 100 %
50 % setting
SHUT-OFF
50 mV
0.1 mA
4.08 mA
10 V
20 mA
20 mA

SentronicHD
INSTALLATION
MANUAL
AVENTICS™
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4. Technical Characteristics
Construction
Pilot operated valve
Body: Aluminium
Internal parts: Stainless steel, brass,
aluminium and POM
Seals: Fluorelastomer (FPM)
Degree of protection: IP65
Installation
Assembly position: any; for optimum performance
vertically with solenoid at the
top.
Air: free of condensate
Connections: without hemp or Teflon sealing
tape
Electrical connection: Select a wire section that will give
a a voltage drop of less than 2
volts at 2A.
4.1 Fluid Characteristics
Fluids: Air or neutral gas, free of condensate, lubricated or not
Class 5 to ISO 8573-1
Ports: G1/4
Max. Inlet Pressure: 174 psi (12 bar)
Pressure Range: see Section 1.1
Temperature / Fluid: 32°...122°F (0°...50°C)
Temperature / Ambient: 32°...122°F (0°...50°C)
Hysteresis: <0,25% of span
Linearity: <0,25% of span
Reliability: <0,25% of span
4.2 Specification
Nominal
Diameter
DN
Stabilized
Voltage * Max. Power (W) Max. Cur- rent (mA) Insulation Class
Degree of
Protec-
tion
Flow
Electrical Connection
Cv Flow
Factor (Kv
Nm3/h)
at 6 bar
(I/min-ANR)
624 V DC
+/-10% 5240 FIP65 1.30 (1.12) 1200 8-pin M12 connector, A coded (not supplied)
*Max. ripple: 10%
Setpoint Input: 0 ... 10 V (100 kOhm input resistance)
0 ... 20 mA / 4 ... 20 mA (250 Ohm input resistance)
Feedback Output: 0 ... 10 V (max. 10 mA), short-circuit protected
0 ... 20 mA / 4 ... 20 mA (max. 24 VDC)
Digital Output: pnp; open collector; max. 200 mA/4.8W, short-circuit protected
HIGH (24 VDC) if feedback=setpoint
LOW (open) if feedback≠setpoint

SentronicHD
INSTALLATION
MANUAL AVENTICS™
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Installation and Operating Instructions
1. Before putting into operation carefully check all electrical connections and the supply voltage (24 VDC ±10 %).
Overload can destroy the electronics. Recommended pre-fuse T2.0 A.
2. The electrical connection is made with a round connector M12x1. The connector must meet the requirements of
DIN 60079-15.
WARNING:
Do not disconnect the connector while under voltage!
When disconnected from power, use supplied protection cover to ensure IP protection.
3. Use shielded cables for the electrical connection of the valve. The shield, connector and control cabinet must
be EMC compliant. The valve body must be electrically connected to ground (PE, machine ground). Do not run
control cables parallel to high-voltage lines, servo-motor control cables etc.
4. Min. wire cross-section of supply voltage cable: 0.25 mm2.
For longer cabling distances use larger cross-section cables as required.
5. Make sure that the valve is under pressure when a setpoint signal is applied to the valve (applying a setpoint signal
with no pressure on the valve will cause it to overheat).
6. The valve is factory adjusted.
7. The product must be returned to the factory for repair.
WARNING NOTES
These products are intended for use in industrial compressed air systems only. Do not use these products where
pressures and temperatures can exceed those listed under SPECIFICATIONS. Please also see the corresponding
product specification sheets.
Before using these products with fluids other than those specified, for non-industrial applications, life-support
systems, or other applications not within published specifications, consult ASCO Numatics.
Through misuse, age, or malfunction, components used in fluid power systems can fail in various modes.
The system designer is warned to consider the failure modes of all component parts used in fluid power
systems and to provide adequate safeguards to prevent personal injury or damage to equipment in the event
of such failure.
System designers must provide a warning to end users in the operating manual if protection against a failure mode
cannot be adequately ensured.
System designers and end users are cautioned to review specific warnings found in instruction sheets packed and
shipped with these products.
5. Accessories
Description Catalog Number
Supply cable 5 m; 8x0.50 mm2; straight connector TC0805MQX0000000
Supply cable 10 m; 8x0.50 mm2; straight connector TC0810MQX0000000
Supply cable 10 m; 8x0.50 mm2; right-angle connector TD0810MQX0000000
Programming cable 5 m; M12 Straight 4 Pin Male D-Coded to Male RJ45 QA0405MK0VA04000

SentronicHD
INSTALLATION
MANUAL
AVENTICS™
9
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6. Maintenance and Care
No special maintenance or care required.
7. Dimensions (mm), Weight (kg)
Weight: 1,6 kg
20,7
143` 0,3
42,95
122,3
16,55
59,5` 0,2
G1/4";
x10
18` 0,2
50` 0,2
G1/4";
x10
29,75` 0,2
43` 0,2
78,26
89,6
12
29,75` 0,2
35` 0,2
G1/4";
x10
51` 0,2
14` 0,2
46` 0,2
19` 0,2
14` 0,2
46` 0,2
14` 0,2
46` 0,2
68,75
29,75
(PE)
M12 female
connector,
M12
connector,
8 pins
4-pin;
Ethernet
M4; x
8
(1)
M4; x
10
M4; x
10
(2)
(3)
M4; x
10
M4; x
10