Emerson Rosemount CT5800 User manual

Quick Start Guide
D-7010-0055, Rev B
November 2017
Rosemount™ CT5800 Continuous Gas Analyzer

Important information
NOTICE
This section is in accordance with IEC 60079-0: 2011 Clause 30. This section must not be changed, amended, or removed.
IMPORTANT: Users must read, understand and comply with the following information before proceeding.
All users, installers, operators, and maintainers must be familiar with operating the analyzer. To install, start up, operate, maintain
and service the analyzer in a safe manner, it is MANDATORY to read all additional instruction manuals shipped with the analyzer. The
following instruction manual(s) are available and / or referenced within this manual:
Rosemount CT5800 Continuous Gas Analysis Installation, Operations and Maintenance Manual D-7010-0059 Rev B
All instructions must be saved for future use. Contact your local service center or sales office if you are missing documents.
User information
NOTICE
This section is in accordance with IEC 60079-0: 2011 Clause 30. This section must not be changed, amended, or removed.
Important
All users must read this page before proceeding!
Emerson (Rosemount) designs, manufactures, and tests its products to meet many national and international standards. The
Rosemount CT5800 is a sophisticated technical product, and to ensure it continues to operate as designed and within normal
specifications, it MUST be installed, used, and maintained correctly. The following instructions MUST be adhered to and integrated
into your safety program when installing, using, and maintaining Emerson (Rosemount) products.
•Failure to follow the proper instructions may cause:
-Loss of life
-Personal injury
-Damage to property
-Damage to this instrument
-Warranty invalidation
•Read all instructions prior to installing, operating, and servicing the product.
•If you do not understand any of the instructions, contact your Emerson (Rosemount) representative for clarification.
•Follow all warnings, cautions, and instructions marked on and supplied with the product.
•Inform and educate your personnel in the proper installation, operation, and maintenance of the product.
•Install your equipment as specified in the Installation Instructions of the appropriate manual and in accordance with
applicable local and national codes.
•Connect all products to the proper electrical and pressure sources.
•To ensure proper performance, use qualified personnel to install, operate, update, program, and maintain the product.
•When replacement parts are required, ensure that qualified people use replacement parts specified by Emerson
(Rosemount).
•Unauthorized parts and procedures can affect the product’s performance, place the safe operation of your process at risk,
and VOID YOUR WARRANTY. Look-alike substitutions may result in fire, electrical hazards, or improper operation.
•To prevent electrical shock and personal injury, all equipment doors must be closed and protective covers in place, except
when maintenance is being performed by qualified personnel.
•The information contained in this document is subject to change without notice.

General safety notice/residual risk
Installation, operation, and maintenance of the analyzer must be in accordance with these instructions.
When operated as intended and all applicable safety instructions are observed, an element of risk will remain, including, but not
limited to, the following:
•Explosion protection measures may become ineffective on the occurrence of one failure (for Category 3 instruments).
•The emission of gases hazardous to health may be possible when all gas connections have been correctly made.
To avoid exposure to the dangers of residual risks, take particular care when installing, operating, maintaining, and servicing the
analyzer.
Authorized personnel
NOTICE
This section is in accordance with IEC 60079-0: 2011 Clause 30. This section must not be changed, amended, or removed.
In-depth specialist knowledge is an absolute requirement for working with and on the analyzer. Personnel installing, operating,
servicing, and maintaining the analyzer must be instructed, trained, qualified, and authorized for hazardous areas with the
operating company and the manufacturer. It is the operating company's responsibility to:
•Train staff.
•Observe safety regulations.
•Follow the safety instructions and procedures in the product manual.
Operators must:
•Be trained.
•Read and understand all relevant sections of the product manual before commencing work.
•Know the safety mechanisms and regulations.
WARNING!
To avoid explosions, loss of life, personal injury, and damage to this equipment and on-site property, do not install, operate,
maintain, or service this instrument before reading and understanding this instruction manual and receiving appropriate training.

Regulations and standards
Regulations / Standards Description
2014/35/EU The Low Voltage Directive
94/9/EC (until April 19, 2016)(1) The ATEX Directive
2014/34/EU (from April 20, 2016)(2)
2014/30/EU The Electromagnetic Compatibility Directive
2012/19/EU Waste Electrical and Electronic Equipment (WEEE) Directive
USA 21 CFR 1040.1 Laser products
NEC 505 National Electrical Code (issued by ANSI: American National Stand-
ards Institute and NFPA 70: National Fire Protection Association)
EN 6223: 2008 EMC Safety Standard
IEC 60529:1992 + A2 2013 Ingress protection
BS EN 60825-1:2007 Safety of laser products. Equipment classification and requirements
(identical to IEC 608250-1 2007).
BS EN 61010-1 2010 IEC 61010-1 2010 Safety requirements for electrical equipment for measurements,
control, and laboratory use. General requirements.
IEC 61241-10: 2004-06 Electrical apparatus for use in the presence of combustible dust.
Part 10: Classification of areas where combustible dusts are or may
be present.
BS EN 61326-1: 2013 Electrical equipment for measurement, control, and laboratory use.
EMC requirements. General requirements.
BS EN60079-0: 2012 Explosive atmospheres - Part 0: Equipment - General requirements
BES EN 60079-1: 2014 Explosive atmospheres. Equipment protection by flameproof enclo-
sures d
IEC 60079-0:2011 Ed 6 Explosive atmospheres - Part 0: Equipment - General requirements
IEC 60079-1:2014 Ed 7 Explosive atmospheres, Part 1: Equipment protection by flame-
proof enclosures d
(1) May affect equipment tested prior to April 20, 2016, but shipped at a later date.
(2) All equipment tested from April 20, 2016 will be subject to the directive.
Associated publications
Compliance approvals
This product complies with USA 21 CFR 1040.10. It is also designed and manufac-
tured under an approved quality management system to ISO 9001:2008.
Emerson and the Rosemount have satisfied the requirements for applying the CE
marking to the Rosemount CT5800 Gas Analyzer.
This equipment meets all requirements of the EMC and Low Voltage directives.

Explosive / hazardous area protections This article is in accordance with IEC 60079-0: 2011 Clause 30.
This article must not be changed, amended, or removed.
Emerson has satisfied the requirements of and complies with IEC, ATEX, and
North American regulators for operation of electrical/electronic equipment in
hazardous locations.
Waste disposal
Do not dispose of measuring tools into household waste.
Only for EC countries:
In accordance with European Directive 2012/19/EU for Waste Electrical and Electronic Equipment and its implemen-
tation into national right, measuring tools that are no longer usable must be collected separately and disposed of in
an environmentally correct manner.

Safety and information notices
DANGER!
WILL CAUSE DEATH
Failure to follow this warning will result in death or serious injury to personnel.
WARNING!
DANGER TO PERSONNEL
Failure to follow this warning may result in serious injury to personnel.
CAUTION!
MAY CAUSE DAMAGE TO EQUIPMENT
Failure to follow this warning may result in damage to the equipment.
NOTICE
Important or tip messages will appear in this format.

Safety Information
All authorized users, including installation, operation, and maintenance personnel, must observe the following safety precautions
and warnings.
This article is in accordance with IEC 60079-0: 2011 Clause 30.
This article must not be changed, amended, or removed.
DANGER!
FLAMMABLE SUBSTANCES
This article is in accordance with IEC 60079-0: 2011 Clause 30.
Internal parts of the analyzer may reach temperatures of 65 °C (150 °F) and may present an ignition source.
Exercise care when using oil, paint, cleaning rags, and other flammable substances near the analyzer. A fire may result if this
precaution is not observed. Always assume that the interior of a analyzer is hot unless it has been switched off and allowed to cool
down.
Failure to observe this warning will cause death, personal injury, and/or damage to persons and/or property.
DANGER!
ELECTRIC SHOCK
This article is in accordance with IEC 60079-0: 2011 Clause 30.
The analyzer operates using mains voltage that is dangerous to life. Make sure that the circuit breakers are set to OFF and tagged off
before opening the front cover.
DANGER!
FAILURE TO LOCK-OUT GAS HANDLING SYSTEM MAY CAUSE DEATH.
This article is in accordance with IEC 60079-0: 2011 Clause 30.
Always lock out the gas handling system when shutting down the analyzer. Unauthorized operation of the gas handling system
when maintenance is being performed on the analyzer or its associated pipes/hoses may result in highly flammable gas being
released, causing fire or explosion.
DANGER!
FAILURE TO VENT SAMPLE GAS MAY CAUSE DEATH.
This article is in accordance with IEC 60079-0: 2011 Clause 30.
The sample gas in the system must be vented to prevent fire or explosion during maintenance and to prevent damage to the
analyzer during startup.
The sample gas in the pipes leading to the analyzer must be purged to prevent hazards to personnel during maintenance. Purging
the sample gas must be done in accordance with the safe working procedures for the site.
Allow the analyzer and system for returning the sample gas to run for five minutes to allow any sample gas in the system to be
returned to the exhaust.
WARNING!
EXPLOSION HAZARD
The unit described in this manual may not be used in explosive atmospheres without additional safety measures.

WARNING!
ELECTRICAL SHOCK HAZARD
This article is in accordance with IEC 60079-0: 2011 Clause 30.
Do not operate without covers secure.
Do not open while energized.
Installation requires access to live parts which can cause death or serious injury.
For safety and proper performance, this instrument must be connected to a properly grounded three-wire source of power.
WARNING!
TOXIC GASES
This unit's exhaust may contain toxic gases such as (but not limited to) sulfur dioxide. These gases can cause serious injuries. Avoid
inhaling exhaust gases.
Connect the exhaust pipe to a suitable flue and inspect the pipes regularly for leaks.
All connections must be airtight to avoid leaks.
WARNING!
GASES HAZARDOUS TO HEALTH
Follow the safety precautions for all gases (sample and span gases) and gas cylinders.
Before opening the gas lines, purge them with air or neutral gas (N2) to avoid danger from escaping toxic, flammable, explosive, or
hazardous gases.
WARNING!
FLAMMABLE OR EXPLOSIVE GASES
When supplying explosive gases or flammable gases with concentrations of more than 25% of the lower explosion limit, Emerson
recommends implementing one or more additional safety measures:
•Purging the unit with inert gas
•Stainless steel internal pipes
•Flame arrestors on gas inlets and outlets
•Infallible measuring cells
WARNING!
CONNECTING UNITS FOR PERMANENT INSTALLATION
Only qualified personnel following all applicable and legal regulations may install the unit and connect it to power and signal cables.
Failure to comply may invalidate the unit's warranty and cause exposure to the risk of injury or death.
This unit may only be installed by qualified personnel familiar with the possible risks.
Working on units equipped with screw-type terminals for electrical connections may require the exposure of energized
components.
Wall-mounted units have no power switch and are operational when connected to a power supply. The operating company is
therefore required to have a power switch or circuit breaker (as per IEC 60947-1/-3) available on the premises. This must be installed
near the unit, easily accessible to operators and labeled as a power cut-off for the analyzer.

WARNING!
EXPLOSION HAZARD
Exhaust gases may contain hydrocarbons and other toxic gases, such as carbon monoxide. Carbon monoxide is toxic.
Faulty gas connections may lead to explosion and death.
Ensure that all gas connections are connected as labeled and airtight.
WARNING!
EXPLOSION HAZARD
This article is in accordance with IEC 60079-0: 2011, Clause 30.
Read all instruction manuals (including versions for auxiliary equipment) before installing this instrument.
Failure to observe this warning and/or follow safety instructions could cause an explosion or potentially hazardous situation, which
if not avoided, could result in death or serious injury.
WARNING!
EXPLOSION HAZARD
This article is in accordance with IEC 60079-0: 2011 Clause 30.
When installing and wiring this instrument, you must comply with all relevent national legislative requirements and regulations.
Consider all safety instructions within this manual and all associated analyzer instruction manuals.
Failure to observe this warning and/or follow safety instructions could cause an explosion or potentially hazardous situation which,
if not avoided, could result in death or serious injury.
WARNING!
EXPLOSION HAZARD
This article is in accordance with IEC 60079-0: 2011 Clause 30.
When the analyzer is out of order, all inputs and outputs connected to external equipment must be shut off.
Failure to observe this warning and/or follow safety instructions could cause an explosion or potentially hazardous situation which,
if not avoided, could result in death or serious injury.
WARNING!
EXPLOSION HAZARD
This article is in accordance with IEC 60079-0: 2011 Clause 30.
Only properly trained personnel who understand the contents of all applicable manuals and related instructions must conduct the
startup procedure.
Failure to observe this warning and/or follow safety instructions could cause an explosion or potentially hazardous situation which,
if not avoided, could result in death or serious injury.
WARNING!
EXPLOSION HAZARD
This article is in accordance with IEC 60079-0: 2011 Clause 30.
Do not open while an explosive atmosphere may be present.
Failure to observe this warning and/or follow safety instructions could cause an explosion or potentially hazardous situation which,
if not avoided, could result in death or serious injury.

WARNING!
EXPLOSION HAZARD
This article is in accordance with IEC 60079-0: 2011 Clause 30. Use only replacement parts and components authorized by Emerson.
All replacement parts and components must be suitable Ex-certified components for use in hazardous areas. Failure to comply will
void certification and may cause explosions.
Failure to observe this warning and/or follow safety instructions could cause an explosion or potentially hazardous situation which,
if not avoided, could result in death or serious injury.
WARNING!
EXPLOSION HAZARD BY BATTERY
This article is in accordance with IEC 60079-0: 2011 Clause 30.
The Rosemount CT5800 contains a low voltage battery for data backup purposes on the CPU.
Under normal operating conditions, there is no need to replace the battery during the analyzer lifetime. However, if it is to be
replaced, make sure only the same type and model is used.
Failure to observe this warning and/or follow safety instructions could cause an explosion or potentially hazardous situation which,
if not avoided, could result in death or serious injury.
WARNING!
EXPLOSION HAZARD
This article is in accordance with IEC 60079-0: 2011 Clause 30.
When the analyzer is out of order, all inputs and outputs connected to external equipment must be shut off.
Failure to observe this warning and/or follow safety instructions could cause an explosion or potentially hazardous situation which,
if not avoided, could result in death or serious injury.
WARNING!
EXPLOSION HAZARD DURING MAINTENANCE
Disconnect the system from voltage before opening the enclosure. Do not open the analyzer when an explosive atmosphere may be
present.
Failure to observe this warning and/or follow safety instructions could cause an explosion or potentially hazardous situation which,
if not avoided, could result in death or serious injury.

WARNING!
OPTICAL RADIATION EXPOSURE HAZARD
The analyzer contains lasers. Opening the analyzer and attempting to perform adjustments or procedures other than those specified
in this manual may result in hazardous optical radiation exposure.
The Rosemount CT5800 is Class 1. The beams are fully enclosed, and there is no access to the laser beams while the product is in
operation or during maintenance. Failure to follow the correct procedures may cause damage to the eye. Do not look at the lasers
with any kind of magnifier or optical measuring device.
Classification
There are three types of lasers that may be included in the Rosemount CT5800: Quantum Cascade Lasers (QCLs), Interband Cascade
Lasers (ICLs), and Tunable Diode Lasers (TDLs). The characteristics of the lasers contained within are given in the table below.
Parameter QCL ICL TDL Comments
Operation mode Pulsed Pulsed Pulsed
Lasers per system 1 - 6 1 - 6 1 - 6 Maximum of 6 lasers
per system
Wavelength 4 -10 µm 2 - 5 µm 760 nm
Power < 5 mW < 5 mW < 5 mW
Pulse duration < 1 µs 1 µs < 5 µs
Pulse repetition fre-
quency
< 100 kHz < 100 kHz < 100 kHz
Duty cycle < 5% < 5% < 5%
In accordance with USA 21 CFR 1040.10, the Rosemount CT5800 has warning labels at appropriate positions.
The use of control or adjustments or performance of procedures other than those specified herein may result in hazardous radiation
exposure.
WARNING!
HAZARDOUS SUBSTANCES
The analyzer may contain hazardous substances. Always handle the analyzer assemblies and components with extreme caution.
Gas handling components within the analyzer will contain particulate matter residue from the sample gases. Over the life of the
analyzer, the concentration of particulate matter will become enriched within the gas handling components. When performing
repairs and maintenance on the analyzer:
•Handle used gas handling components with extreme caution.
•Avoid direct skin contact with used gas handling components.
•Do not smoke, drink, or eat in the work area.
•Wear goggles or eye shields.
•Wear a suitable face mask to protect against inhalation of particulate matter.
•Do not wet fingers, eyes, or any exposed skin.
•Pack used gas handling components for disposal in sealed packaging and label them Contaminated.
Dispose of contaminated items as hazardous material according to the applicable local, national, or international health and safety
regulations and pollution regulations.

WARNING!
EXPLOSION HAZARD
This article is in accordance with IEC 60079-0: 2011 Clause 30.
Always lock-out tag-out the gas handling system when shutting down the analyzer. Unauthorized operation of the gas handling
system when maintenance is being performed on the analyzer or its associated pipes/hoses may result in highly flammable gas being
released, causing fire or explosion.
WARNING!
HEAVY ITEM
Handle the analyzer with caution during unpacking, installing, maintaining, and transporting to prevent crushing of hands, feet, or
other body parts.
The analyzer weighs 80 kg (176.37 lbs.). Always use suitable lifting/moving equipment when moving the analyzer. Wear suitable
protective gloves and protective footwear.
When preparing the analyzer for transport by air, road, or rail, safeguard the analyzer against movement or break-away during
transport by securely strapping it in place.
WARNING!
HEAVY INSTRUMENT
The analyzer weighs 80 kg (176.37 lb) and must be wall or frame mounted.
Emerson recommends that the analyzer is only moved and lifted by a minimum of two people using suitable lifting and
transportation equipment.
Use suitable fasteners for the weight of the units.
Make sure the wall or stand the unit is mounted on is solid, stable, and of a suitable material to hold the unit.
Do not mount the analyzer on stud or partion walls.
Failure to observe this warning and/or follow safety instructions could cause an explosion or potentially hazardous situation, which
if not avoided, could result in death or serious injury.
WARNING!
HAZARDOUS GAS
This article is in accordance with IEC 60079-0: 2011 Clause 30.
The product stream that the analyzer is examining may be hazardous even at low concentrations. Therefore, take special care to
ensure that the sample gas return port either returns the sample gas to the product stream or discharges the sample gas to a
location that will not cause a hazard.
WARNING!
POTENTIAL ELECTROSTATIC CHARGING HAZARD
This article is in accordance with IEC 60079-0: 2011 Clause 30.
The keypad is non-conducting and may generate an ignition capable level of electrostatic charges under certain extreme conditions.
Ensure that the equipment is not installed in a location where it may be subjected to external conditions (such as high pressure
steam) which might cause a build-up of electrostatic charges on non-conducting surfaces. Additionally, only clean the equipment
with a damp cloth.

WARNING!
HIGH PRESSURE GAS AND AIR
This article is in accordance with IEC 60079-0: 2011 Clause 30.
The calibration gas supply and compressed air supply operate at a pressure that can cause injury, e.g., damage to eyes and skin
punctures from debris blown by the high pressure gas or compressed air.
Always lock off or tag off the calibration gas supply and compressed air supply when shutting down the analyzer.
WARNING!
EXPLOSION HAZARD
This article is in accordance with IEC 60079-0: 2011 Clause 30.
The sample gas in the system must be vented to prevent fire or explosion during maintenance and to prevent damage to the
analyzer during startup.
The sample gas in the pipes leading to the analyzer must be purged to prevent hazards to personnel during maintenance. Purging
the sample gas must be done in accordance with the safe working procedures for the site.
Allow the analyzer and system for returning the sample gas to run for five minutes to allow any sample gas in the system to be
returned to the exhaust.
WARNING!
BURNS
Do not touch any part of the analyzer. Assume all parts of the analyzer are hot unless it has been switched off and allowed to cool
down. Some parts of the analyzer may be heated to 65 °C (150 °F). Always wear proper protective equipment when handling the
analyzer.
•Switch off the analyzer and allow it to cool for at least two hours before fitting, removing, or performing any maintenance.
•The analysis cell is insulated against heat loss. Allow the analyzer to cool for at least twelve hours before performing any
maintenance on, or in the vicinity of, the analysis cell.
Failure to allow sufficient cooling may cause serious burn injury to personnel. If burns occur, seek immediate medical treatment.
WARNING!
HAZARDOUS GAS
The sample gas in the system must be vented to prevent fire or explosion during maintenance and to prevent damage to the
analyzer during startup.
The sample gas in the pipes leading to the analyzer must be purged to prevent hazards to personnel during maintenance. Purging
the sample gas must be done in accordance with the safe working procedures for the site.
Allow the analyzer and system for returning the sample gas to run for five minutes to allow any sample gas in the system to be
returned to the exhaust.
WARNING!
CRUSHING HAZARD
Take care not to crush hands when closing the frront door of analyzer field housings.
Keep out of the closing area between the enclosure cover and base.
WARNING!
EXPLOSION
Danger of explosion if battery is incorrectly replaced. Replace only the same or equivalent type.

CAUTION!
EQUIPMENT DAMAGE
Always follow the startup procedure. Damage to the analyzer may result from a failure to follow this procedure.
CAUTION!
EQUIPMENT DAMAGE
Always follow the shutdown procedure. Damage to the analyzer may result from a failure to follow this procedure.
CAUTION!
EMC
This is a Class A product. In a domestic environment, this product may cause radio interference, in which case you may be required to
take adequate measures.
CAUTION!
EQUIPMENT DAMAGE
If the equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.
CAUTION!
EQUIPMENT DAMAGE
Ensure that the local power voltage where the unit is to be installed corresponds to the unit’s nominal voltage as given on the name
plate label.
CAUTION!
EQUIPMENT DAMAGE
Additional notes for units with screw-type terminals
Cables for external data processing must be double-insulated against mains power.
If this is not possible, cables must be laid in such a way as to guarantee a clearance of at least 5 mm from power cables. This clearance
must be permanently secured (e.g., with cable ties).

Contents
Chapter 1 Plan ............................................................................................................................... 1
1.1 Unpacking the analyzer ................................................................................................................1
1.2 Installing and connecting the unit ................................................................................................2
1.3 System overview ..........................................................................................................................3
1.4 Equipment purpose and role ........................................................................................................4
1.5 Detailed system specifications .....................................................................................................5
1.5.1 Optical description ........................................................................................................8
Chapter 2 Install .............................................................................................................................9
2.1 Site requirements ........................................................................................................................ 9
2.2 Mounting ...................................................................................................................................11
2.3 Connecting the system .............................................................................................................. 13
2.3.1 Opening the enclosure ................................................................................................ 13
2.3.2 AC power safety information .......................................................................................16
2.3.3 Earthing/grounding the analyzer .................................................................................19
2.3.4 Connecting the signal cables .......................................................................................21
2.3.5 Connecting the sample supply and return lines ........................................................... 23
2.3.6 Closing the housing .....................................................................................................25
2.4 Test connections ....................................................................................................................... 28
2.4.1 Testing power input cables and circuit breakers .......................................................... 28
2.4.2 Temperature sensor and cell heater ............................................................................ 29
2.4.3 Pressure sensor ........................................................................................................... 29
2.4.4 Analog output cables .................................................................................................. 30
2.4.5 Measurement valid flag ...............................................................................................30
2.5 Commissioning ..........................................................................................................................30
Chapter 3 Startup procedure ........................................................................................................31
3.1 Introduction .............................................................................................................................. 31
3.2 Preparation for use .................................................................................................................... 31
3.3 Startup procedure ..................................................................................................................... 32
Chapter 4 Operating the analyzer .................................................................................................35
4.1 Introduction .............................................................................................................................. 35
4.2 Normal operation ...................................................................................................................... 35
4.3 Front panel controls and indicators ............................................................................................36
4.4 Display controller .......................................................................................................................38
4.5 Gas Sensor Main screen ............................................................................................................. 38
4.6 Pressure and Temperature screen ..............................................................................................39
4.7 Help system ...............................................................................................................................40
4.8 Main menu ................................................................................................................................ 41
4.9 BACK button ..............................................................................................................................42
Appendices and reference
Appendix A Spare parts list ............................................................................................................. 43
Appendix B Engineering Drawings ..................................................................................................45
Contents
Quick Start Guide i

Contents
ii CT5800

1 Plan
1.1 Unpacking the analyzer
This procedure may require a minimum of two people to safely remove the equipment
from the shipping container.
WARNING!
HEAVY ITEM
In accordance with IEC 60079-0: 2011 Clause 30.
Make sure that the wall the unit is mounted on is solid, stable, and of a suitable material to
hold the weight of the analyzer.
Handle the analyzer with caution during unpacking, installing, maintaining, and transporting
to prevent crushing of hands, feet, or other body parts.
The analyzer weighs 80 kg (176.37 lb). Emerson™ recommends that the analyzer is only moved
and lifted by a minimum of two people. Wear suitable protective gloves and protective
footwear.
Failure to properly handle the analyzer may cause injury to personnel.
WARNING!
TRANSPORTATION HAZARD
Use safety-approved lifting equipment. You must ensure safe lifting procedures for the weight
and mass of the equipment are followed.
Failure to use proper lifting procedures may cause injury to personnel or damage the analyzer.
WARNING!
EXPLOSION HAZARD
This article is in accordance with IEC 60079-0: 2011 Clause 30.
When installing and wiring this instrument, you must comply with all relevent national
legislative requirements and regulations.
Consider all safety instructions within this manual and all associated analyzer instruction
manuals.
Failure to observe this warning and/or follow safety instructions could cause an explosion or
potentially hazardous situation which, if not avoided, could result in death or serious injury.
Plan
Quick Start Guide 1

WARNING!
EXPLOSION HAZARD
Installing the instrument requires opening the enclosure and working at the open instrument.
This is permitted only when both no hazardous atmosphere is present and the instrument and
connected external circuitry are de-energized.
Depending on the local regulations, this may require a competent hot work supervisor to issue
a hot work permit.
CAUTION!
SHOCK AND VIBRATION
The Rosemount CT5800 contains sensitive electronic equipment. It must not be subjected to
any shock and or vibration.
Damage to the analyzer may result from a failure to follow this caution.
Procedure
1. On receipt of goods, look for any visible damage to the analyzer and verify that all
items noted to be shipped were received. Record on the goods receipt note any
damage or missing items, noting both the item(s) and the quantity missing.
2. Visually inspect the exterior of the analyzer for signs of damage, corrosion, gas
leaks, or signs of previously overheating.
3. Report anything found to the maintenance organization.
4. Use safety approved and tested lifting equipment to remove the analyzer from the
shipping container.
5. Place the analyzer on a solid, level surface and prepare to wall mount the analyzer.
6. Make sure that the analyzer is stored in its protective plastic cover until installation.
1.2 Installing and connecting the unit
The following notices should be followed to ensure compliance with the low voltage
directive (Europe) and other applicable regulations.
•Suitable grounding should be made at all connectors provided for this purpose.
•All safety covers and grounding connections must be properly reinstated after
maintenance work or troubleshooting.
•A fuse shall be provided at the installation site which will completely disconnect the
unit in case of failure. Installing an isolating switch may also be beneficial. In either
case, these components must be constructed to conform to recognized norms.
Plan
2 CT5800