Emerson Rosemount Analytical X-STREAM Enhanced... How to use

www.EmersonProcess.com
Short Form Manual
HASXEE-SFM-HS
05/2017
Gas Analyzers
X-STREAM Enhanced Series
Short Form Manual

ESSENTIAL INSTRUCTIONS
READ THIS PAGE BEFORE PROCEEDING!
Emerson Process Management (Rosemount Analytical) designs, manufactures and
tests its products to meet many national and international standards. Because these
instruments are sophisticated technical products, you MUST properly install, use, and
maintain them to ensure they continue to operate within their normal specications.
The following instructions MUST be adhered to and integrated into your safety program
when installing, using and maintaining Emerson Process Management (Rosemount
Analytical) products. Failure to follow the proper instructions may cause any one of the
following situations to occur: Loss of life; personal injury; property damage; damage to
this instrument; and warranty invalidation.
• Read all instructions prior to installing, operating, and servicing the product.
• If you do not understand any of the instructions, contact your Emerson Process
Management (Rosemount Analytical) representative for clarication.
• Follow all warnings, cautions, and instructions marked on and supplied with the
product.
• Inform and educate your personnel in the proper installation, operation, and
maintenance of the product.
• Install your equipment as specied in the Installation Instructions of the
appropriate Instruction Manual and per applicable local and national codes.
Connect all products to the proper electrical and pressure sources.
• To ensure proper performance, use qualied personnel to install, operate, update,
program, and maintain the product.
• When replacement parts are required, ensure that qualied people use replacement
parts specied by Emerson Process Management (Rosemount Analytical).
Unauthorized parts and procedures can affect the product’s performance, place the
safe operation of your process at risk, and VOID YOUR WARRANTY. Look-alike
substitutions may result in re, electrical hazards, or improper operation.
• Ensure that all equipment doors are closed and protective covers are in place,
except when maintenance is being performed by qualied persons, to prevent
electrical shock and personal injury.
The information contained in this document is subject to change without notice.
8th edition 05/2017
Emerson Process Management GmbH & Co. OHG
Rosemount Analytical
Process Gas Analyzer Center of Excellence
Industriestrasse 1
63594 Hasselroth, Germany
T [phone]
F [phone]
www.RosemountAnalytical.com

Emerson Process Management GmbH & Co. OHG TOC-1
X-STREAM XE
Short Form Manual
HASXEE-SFM-HS
05/2017
TOC Table of contents
Table of ConTenTs
Introduction S-1
Denitions S-1
Terms Used in This Instruction Manual ......................................... S-2
Symbols Used on and Inside the Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-3
Symbols Used in This Manual ................................................ S-4
Safety Instructions S-5
Intended Use Statement..................................................... S-5
General Safety Notice / Residual Risk .......................................... S-5
Additional Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-5
Authorized Personnel ....................................................... S-6
Disposal of Batteries........................................................ S-6
Installing and Connecting This Analyzer......................................... S-7
Operating and Maintaining This Analyzer........................................ S-7
Chapter 1 Technical Description 1-1
1.1 Overview .............................................................1-2
1.1.1 Housings ............................................................1-2
1.1.2 The Front Panel.......................................................1-2
1.1.3 Interfaces............................................................1-3
1.2 Comparison of the Various X-STREAM Analyzer Model .........................1-4
1.3 X-STREAM XEGK: ½ 19 Inch Table-Top Unit .................................1-6
1.4 X-STREAM XEGP: 19 Inch Table-Top or Rackmount Design .....................1-8
1.5 X-STREAM XEXF: Field Housing With Single (XEF) or Dual (XDF) Compartment ...1-10
1.5.1 XEXF Field Housings for Installation in Hazardous Areas (Ex-Zones) ............1-13
1.6 Measurement Specications ...........................................1-14
Chapter 2 Installation 2-1
2.1 Scope of Supply........................................................2-1
2.2 Introduction ...........................................................2-2
2.3 Technical Data .........................................................2-3
2.3.1 Common Technical Data ................................................2-3
2.3.2 Specic Technical Data .................................................2-4
2.4 Gas Conditioning .....................................................2-5
2.5 Gas Connections .......................................................2-7
2.6 Electrical Connections ...................................................2-9
2.6.1 X-STREAM XEGK, X-STREAM XEGP ....................................2-11
2.6.2 X-STREAM XEXF ....................................................2-16
2.7 Notes on Wiring Signal Inputs and Outputs ..................................2-24
2.7.1 Electrical Shielding of Cables ...........................................2-24

Emerson Process Management GmbH & Co. OHGTOC-2
X-STREAM XE
Short Form Manual
HASXEE-SFM-HS
05/2017
Table of Contents
2.7.2 Wiring Inductive Loads ................................................2-26
2.7.3 Driving High-Current Loads.............................................2-26
2.7.4 Driving Multiple Loads .................................................2-27
Chapter 3 Startup 3-1
3.1 Introduction ...........................................................3-1
3.2 Performing a Leak Test ..................................................3-2
3.3 Symbols and Typographical Conventions ....................................3-3
3.4 Front Panel Elements ...................................................3-4
3.4.1 Display..............................................................3-4
3.4.2 Status Line and Text Message Line........................................3-4
3.4.3 Keys 3-5
3.5 Software..............................................................3-7
3.5.1 Access Levels & Codes................................................3-10
3.5.2 Special Messages ....................................................3-11
3.6 Powering Up .........................................................3-11
3.6.1 Boot Sequence ......................................................3-11
3.6.2 Measurement Display .................................................3-11
3.7 Language Settings .....................................................3-13
3.8 Checking the Settings ..................................................3-14
3.8.1 Installed Options .....................................................3-15
3.8.2 Conguring the Display ................................................3-16
3.8.3 Calibration Setup.....................................................3-17
3.8.4 Setting the Analog Outputs .............................................3-19
3.8.5 Setting Concentration Alarms ...........................................3-24
3.8.6 Backup the Settings ..................................................3-25
3.9 Web Browser .........................................................3-27
3.9.1 Connection Via Network ...............................................3-27
3.9.2 Connection to Single Computer .........................................3-28
Chapter 4 Maintenance 4-1
4.1 Perform a Calibration ....................................................4-1
4.1.1 Preparing Calibrations..................................................4-3
4.1.1.1 Manual Zero Calibration...............................................4-5
4.1.1.2 Manual Span Calibration ..............................................4-7
Chapter 5 Dismounting and Disposal 5-1
5.1 Dismounting and Diposal of the Analyzer ....................................5-1
Appendix A-1
A.1 Block Diagram ........................................................ A-2
A.2 Assignment of Terminals and Sockets ..................................... A-17
A.2.1 Tabletop & Rack Mount Analyzers....................................... A-17
A.2.2 Field Housings...................................................... A-18

Emerson Process Management GmbH & Co. OHG TOC-3
X-STREAM XE
Short Form Manual
HASXEE-SFM-HS
05/2017
TOC Table of contents
Index of fIgures
Fig. 1-1: X-STREAM XE Front Panel (here the X-STREAM XEGP) ..................1-3
Fig. 1-2: X-STREAM XEGK .................................................1-7
Fig. 1-3: X-STREAM XEGP - Details ..........................................1-9
Fig. 1-4: X-STREAM XEF / XDF- Front Views ..................................1-11
Fig. 1-5: X-STREAM XEF - Side and Bottom View...............................1-12
Fig. 1-6: X-STREAM XEF - Power Supply and Signal Terminals ....................1-12
Fig. 2-1: X-STREAM XE Analyzers - Scope of Supply .............................2-1
Fig. 2-3: Installation in Bypass Mode ..........................................2-8
Fig. 2-2: Labelling of Gas Connectors (example) .................................2-8
Fig. 2-4: X-STREAM XEGK - Rear Panel......................................2-11
Fig. 2-5: X-STREAM XEGP - Rear View ......................................2-12
Fig. 2-6: X-STREAM XEGP - Dimensions .....................................2-13
Fig. 2-7: Socket X1 - Analog Outputs & Digital Outputs 1-4 .......................2-14
Fig. 2-8: Power Supply Connectors ..........................................2-15
Fig. 2-9: X-STREAM XEF - Dimensions for Installation...........................2-16
Fig. 2-10: X-STREAM XDF - Dimensions for Installation ..........................2-17
Fig. 2-11: X-STREAM XEXF Field Housings - Arrangement of Terminals, Cable Glands and
Gas Connectors ..................................................2-18
Fig. 2-12: Terminal Block X1 - Analog Signals and Relay Outputs 1-4 (XSTA) ..........2-21
Fig. 2-13: Power Supply Connections .........................................2-22
Fig. 2-14: Shielded Signal Cable, Shielding Connected At Both Ends. ................2-24
Fig. 2-15: Shielded Signal Cable, Shielding Connected At One end. ..................2-24
Fig. 2-16: Signal Cable With Double Shielding, Shieldings Connected AtAlternate Ends. .2-25
Fig. 2-17: Shield Connector Terminal With Cable.................................2-25
Fig. 2-18: Suppressor Diode for Inductive Loads. ................................2-26
Fig. 2-19: Driving High-Current Loads .........................................2-26
Fig. 2-20: Loads in Series...................................................2-27
Fig. 2-21: Loads in Parallel ..................................................2-27
Fig. 3-1: Leak Testing With U-Turn Manometer ..................................3-2
Fig. 3-2: X-STREAM XE Front Panel ..........................................3-4
Fig. 3-3: Arrangement of Concentration Thresholds..............................3-24
Fig. 3-4: Ethernet Connectors...............................................3-27
Fig. 3-5: Web Browser Logon Screen.........................................3-29
Fig. 3-6: Web Browser Measurements Screen..................................3-29

Emerson Process Management GmbH & Co. OHGTOC-4
X-STREAM XE
Short Form Manual
HASXEE-SFM-HS
05/2017
Index of Tables
Tab. 1-1: Gas Components and Measuring Ranges, Examples ......................1-14
Tab. 1-2: IR, UV, VIS, TCD - Standard and Enhanced Measurement Performance
Specications ....................................................1-15
Tab. 1-3: Trace Moisture - Standard Measurement Performance Specications .........1-15
Tab. 1-4: Oxygen - Standard and Enhanced Measurement Performance Specications ...1-16
Tab. 1-5: H2S - Standard Measurement Performance Specications ..................1-16
Tab. 1-6: Special Performance Specications for Gas Purity Measurements (Low Ranges)1-17
Tab. 1-7: Special Performance Specications for Gas Purity Measurements (Suppressed
Ranges) ........................................................1-18
Tab. 3-1: Analog Output Signals ..............................................3-20
Tab. 3-2: Analog Output Signals Settings and Operational Modes ....................3-22

Emerson Process Management GmbH & Co. OHG S-1
X-STREAM XE
Short Form Manual
HASXEE-SFM-HS
05/2017
SSafety Instructions
This short form manual provides information on installation and startup of the
X-STREAM®Enhanced Series gas analyzers. For comprehensive instructions see the
X-STREAM Enhanced Series instruction manual.
This manual covers several X-STREAM Enhanced analyzer models and so may contain
information about congurations and/or options not applicable to your analyzer.
The installation and operation of units for use in explosive (hazardous) environments is
not covered in this manual.
Analyzers intended to be used in such environments are supplied with further instruction
manuals, which should be consulted in addition to this.
INTRODUCTION
The following denitions apply to WARNINGS, CAUTIONS and NOTES found throughout
this publication.
DEFINITIONS
NOTE!
Highlights an essential operating procedure, condition or statement.
HIGHLIGHTS AN OPERATION OR MAINTENANCE PROCEDURE,
PRACTICE, CONDITION, STATEMENT, ETC.
If not strictly observed, could result in injury, death, or long-term health
hazards of personnel.
HIGHLIGHTS AN OPERATION OR MAINTENANCE PROCEDURE,
PRACTICE, CONDITION, STATEMENT, ETC.
If not strictly observed, could result in damage to or destruction of
equipment, or loss of effectiveness.

Emerson Process Management GmbH & Co. OHGS-2
X-STREAM XE
Short Form Manual
HASXEE-SFM-HS
05/2017
TERMS USED IN THIS INSTRUCTION MANUAL
Lower Explosion Limit (LEL)
Volume ratio of ammable gas in air below
which an explosive gas atmosphere will not
be formed: the mixture of gas and air lacks
sufcient fuel (gas) to burn.
Upper Explosion Limit (UEL)
Volume ratio of ammable gas in air above
which an explosive gas atmosphere will not
be formed: the mixture of gas and air is too
rich in fuel (decient in oxygen) to burn.
Flammable Gas(es)
Gases and gas mixtures are assigned to be
ammable if they might become ignitable
when in a mixture with air.
Explosive Gas(es)
Flammable Gases and gas mixtures in a mix-
ture with air within the explosive limits.
Infallible Containment
This term is derived from the standards of
explosion protection especially from the re-
quirements for pressurized housings: thus an
infallible containment can be characterized
by no intended leakage out of the gas paths
enabling gas to enter the inner compartment
of the analyzer housing.
NAMUR
NAMUR is an international user association of
automation technology in process industries.
This organisation has issued experience re-
ports and working documents, called recom-
mendations (NE) and worksheets (NA).
Protection Class IP66 / NEMA 4X
Both terms are used to specify conditions for
equipment to be installed outdoor.
IP stands for Ingress Protection, the rst num-
ber species protection against solid objects
(6. = dust tight) while the second number
species the degree of protection against
liquids (.6 = heavy seas).
NEMA stands for National Electrical Manu-
facturers Association. 4X species a degree
of protection to personnel against incidental
contact with the enclosed equipment; to pro-
vide a degree of protection against falling dirt,
rain, sleet, snow, windblown dust, splashing
water, and hose-directed water; and that will
be undamaged by the external formation of
ice on the enclosure

Emerson Process Management GmbH & Co. OHG S-3
X-STREAM XE
Short Form Manual
HASXEE-SFM-HS
05/2017
SSafety Instructions
SYMBOLS USED ON AND INSIDE THE EQUIPMENT
This symbol at the instrument ... ... means
dangerous voltages may be accessible. Remov-
ing covers is permitted only, if the instrument is
disconnected from power - and even in this case
by qualied personnel only!
hot surfaces may be accessible. Removing
covers by qualied personnel is permitted only,
if the instrument is disconnected from power.
Nevertheless several surfaces may remain hot
for a limited time.
more detailled information available: see in-
struction manual before proceeding!
more detailled information available: see in-
struction manual before proceeding!
Wherever one or more of the following symbols appear on or inside the instrument, be careful
and read the instructions given in the accompanying manuals!
Strictly observe the given warnings, instructions and information to minimize hazards!

Emerson Process Management GmbH & Co. OHGS-4
X-STREAM XE
Short Form Manual
HASXEE-SFM-HS
05/2017
SYMBOLS USED IN THIS MANUAL
Where one or more of the following symbols appear within this manual, carefully read the relat-
ed information and instructions!
Strictly observe the given warnings, instructions and information to minimize hazards!
This symbol used in the manual ... ... means
dangerous voltages may be exposed
hot surfaces may be exposed
possible danger of explosion
toxic substances may be present
substances harmful to health may be present
indicates notes relating to heavy instruments
electrical components may be destroyed by
electrostatic discharges
units must be disconnected from the power
source
indicates special instructions or information for
operation at low temperatures.
indicates basic conditions or procedures are
being described.
This symbol may also indicate information import-
ant for achieving accurate measurements.