Emerson Fisher 4320 User manual

www.Fisher.com
Fisherr4320 Wireless Position Monitor
Contents
Introduction 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Scope of Manual 1. . . . . . . . . . . . . . . . . . . . . . . . .
Description 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminology 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications 4. . . . . . . . . . . . . . . . . . . . . . . . . . . .
FCC Compliance 4. . . . . . . . . . . . . . . . . . . . . . . .
Educational Services 4. . . . . . . . . . . . . . . . . . . . . .
Installation 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve / Actuator Mounting 6. . . . . . . . . . . . . . . . .
Sliding−Stem (Linear)
Actuators (e.g. Fisher 667) 7. . . . . . . . . . . . . .
Guidelines for Mounting on Quarter−Turn
(Rotary−Shaft) Actuators 7. . . . . . . . . . . . . . . .
Communication Connections 9. . . . . . . . . . . . . . . .
Wireless Communication 9. . . . . . . . . . . . . . . . . . .
Network Setup 4. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Using the Field Communicator 5. . . . . . . . . . . . .
Using AMSrWireless Configurator
or AMS Device Manager 5. . . . . . . . . . . . . . . .
Basic Setup 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Using the Local User Interface 10. . . . . . . . . . . .
Language Selection 11. . . . . . . . . . . . . . . . . . . . .
Quick Position 11. . . . . . . . . . . . . . . . . . . . . . . . .
Status 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Network 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Calibration 12. . . . . . . . . . . . . . . . . . . . . . . . . . .
Setup 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Using the Field Communicator 13. . . . . . . . . . . .
Overview 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Configure 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Tools 18. . . . . . . . . . . . . . . . . . . . . . . . . .
Accessing Features 19. . . . . . . . . . . . . . . . . . . . . . .
Principle of Operation 20. . . . . . . . . . . . . . . . . . . . .
Maintenance 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacing the Instrument 22. . . . . . . . . . . . . . . . .
Instrument Removal 22. . . . . . . . . . . . . . . . . . . .
Replacing the Magnetic
Feedback Assembly 22. . . . . . . . . . . . . . . . . . .
Replacing the Power Module 23. . . . . . . . . . . . . .
Removal 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replaceable Parts 24. . . . . . . . . . . . . . . . . . . . . . .
W9634
Figure 1. Fisher 4320 Wireless Position Monitor
Introduction
Scope of Manual
This instruction manual includes specifications,
installation, initial setup, configuration, operation,
troubleshooting, and maintenance information for the
Fisher 4320 wireless position monitor.
This manual describes using the local interface to
setup and calibrate the instrument.
Do not install, operate, or maintain a 4320 wireless
position monitor without being fully trained and
qualified in valve, actuator, and accessory
installation, operation, and maintenance. To avoid
personal injury or property damage, it is important to
carefully read, understand, and follow all of the
contents of this manual, including all safety cautions
and warnings. If you have any questions about these
instructions, contact your Emerson Process
Management sales office before proceeding.
Instruction Manual
D103392X012
October 2009 4320 Wireless Position Monitor

4320 Wireless Position Monitor Instruction Manual
October 2009
2
Table 1. Specifications
Available Mountings
JQuarter−turn rotary−shaft, Jsliding−stem or
Jlinear applications
Can also be mounted on other actuators that
comply with IEC 60534−6−1, IEC 60534−6−2,
VDI/VDE 3845 and NAMUR mounting standards
Input Measurement
Stem Travel
Minimum: 12.5 mm (0.49 inch)
Maximum: 102 mm (4 inches)
Shaft Rotation
Minimum: 45_
Maximum: 90_
Measurement Output
Analog: 0−100%
Discrete: on/off switches (2)
Reference Accuracy
2% of span
Local User Interface
Liquid Crystal Display (LCD)
Two pushbuttons for navigation, setup, and
calibration
Input Communication Signal
WirelessHARTtcommunication
HART Variables
Variable Variable Name
Primary (PV) Percent (%) of Span
Secondary (SV) Closed Trigger
Tertiary (TV) Open Trigger
Quaternary (QV) Internal Temperature
Variable #5 Power Module Voltage
Output Communication Signal
2.4 Ghz, DSSS, WirelessHART
Maximum 10 dBm EIRP at 2.46 GHz,
10 mW EIRP at 2.46 GHz
Wireless Classifications
Class A digital device, complies with part 15 of the
FCC Rules
Contains FCC ID: LWZRM2510
Contains IC: 2731A−RM2510
Electromagnetic Compatibility
Meets EN 61326-1 (First Edition)
Immunity—Industrial locations per Table 2 of
the EN 61326-1 standard. Performance is
shown in table 2 below.
Emissions—Class A & B. Performance is
shown in table 3 below.
ISM equipment rating: Group 1, Class A & B
Operating Temperature Limits(1,2)
−40 to 80_C (−40 to 176_F)
LCD may not be readable below −20_C (−4_F)
Temperature Sensitivity
0.05% change per degree C
Storage Temperature Limits(1,2)
Upper limit not to exceed 100_C (212_F)
Humidity Limits
10−95% RH
Electrical Housing
IP66; third party approval pending(3)
IEC 61010 Compliance
Meets Pollution Degree 2
Adjustments
Zero and Maximum Span through local interface.
Weight
0.5 Kg (1.1 lbs)
Power Module(2)
Standard
Lithium, non−rechargeable
−continued−

4320 Wireless Position Monitor
Instruction Manual
October 2009
3
Table 1. Specifications
Power Module Limits
Standard —5 years @ 1 minute update rate with
3 additional devices communicating through it
Extended−Life —6 years @ 4 second update
rate with 3 additional devices communicating
through it
Shelf life —15 years (radio off)
Update Rates
For position feedback, temperature, and power
module voltage—selectable from 4 seconds to 1
hour, 4s, 8s, 16s, 32s, 1 to 60 minutes
Factory default is 1 minute
Construction Material
Housing: Engineered resin
1. The pressure/temperature limits in this manual and any applicable standard or code limitation for valve should not be exceeded.
2. Due to the combustible nature of the lithium content, the power module has special installation, operation, storage, and/or shipping requirements. Observe all warnings included with the
power module before installing, operating, storing, or shipping. Contact your Emerson Process Management sales office if additional information is needed.
3. Contact your Emerson Process Management sales office for information on pending third party approvals.
Table 2. EMC Summary Results—Immunity
PORT PHENOMENON BASIC
STANDARD TEST LEVEL PERFORMANCE CRITERIA(1)
Enclosure
Electrostatic discharge (ESD) IEC 61000-4-2 6 kV contact
8 kV air B
Radiated EM field IEC 61000-4-3 80 to 1000 MHz @ 3V/m with 1 kHz AM at 80%
1400 to 2000 MHz @ 3V/m with 1 kHz AM at 80%
2000 to 2700 MHz @ 3V/m with 1 kHz AM at 80% A
Rated power frequency
magnetic field IEC 61000-4-8 100 A/m at 50 Hz & 60 Hz A
Performance criteria: +/−2% of effect
1. A = No degradation during testing. B = Temporary degradation during testing, but is self-recovering.
Table 3. EMC Summary Results—Emissions
PORT FREQUENCY
RANGE (MHz) BASIC STANDARD EMISSIONS LEVEL GIVEN RATING
Enclosure
30 to 230
EN 55011
Group 1 Class A: 40 dB (uV/m) measured at 10 m distance
Group 1 Class B: 30 dB (uV/m) measured at 10 m distance Class A & B
230 to 1000 Group 1 Class A: 47 dB (uV/m) measured at 10 m distance
Group 1 Class B: 37 dB (uV/m) measured at 10 m distance Class A & B
1000 to 3000 Group 1 Class B
50 dB (uV/m) measured at 3 m distance, peak limit not to exceed 70 dB (uV/m) Class A & B
3000 to 6000 Group 1 Class B
54 dB (uV/m) measured at 3 m distance, peak limit not to exceed 74 db (uV/m) Class A & B
NOTES:
The 4320 is considered as a Group 1 device.
Industrial, Scientific, and Medial (ISM) radio frequency (RF) equipment is rated according to its Group and Class as follows;
Group I −Equipment in which there is intentionally generated and/or used conductively coupled radio−frequency energy which is necessary for the internal functioning of the equipment
itself.
Group II −Equipment in which radio−frequency energy is intentionally generated and/or used in the form of electromagnetic radiation for the treatment of material, and EDM and arc
welding equipment.
Class A −Equipment suitable for use in industrial and commercial environments
Class B −Equipment suitable for use in domestic environments

4320 Wireless Position Monitor Instruction Manual
October 2009
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Description
The 4320 wireless position monitor is a true
linkage−less non−contacting wireless position
transmitter and limit switch. It is a rugged
measurement device that provides a precise
wireless feedback signal to indicate equipment
position with a percent (%) of span plus on/off
indication. The 4320 can be used to monitor
equipment such as valves, sliding−stem regulators,
displacement and float level sensors, and relief
valves. It is designed to be simple to use, compact,
and easily mounted.
The wireless position monitor periodically reads the
position of a measured device and transmits that
data over a wireless network. The transmitted data
includes the percent of span value, two limit switch
status indications, internal device temperature, and
power module voltage. It also checks for
configuration and service instructions from host
systems such as distributed control systems (DCS),
asset management systems (AMS), and supervisory
control and data acquisition (SCADA) systems.
Terminology
Local Interface—All 4320 wireless position monitors
come standard with a Liquid Crystal Display (LCD)
and two (2) pushbuttons. The local interface
provides the capability to setup and calibrate the
monitor.
Feedback Assembly—This is the feedback
component that is mounted directly to the valve
stem. It supplies a magnetic field that is sensed by
the wireless position monitor.
Specifications
Specifications for the 4320 wireless position monitor
are shown in table 1.
FCC Compliance
This equipment has been tested and found to
comply with the limits for a Class A digital device,
pursuant to part 15 of the FCC Rules. These limits
are designed to provide reasonable protection
against harmful interference when the equipment is
operated in a commercial environment. This
equipment generates, uses, and can radiate radio
frequency energy and, if not installed and used in
accordance with the instruction manual, may cause
harmful interference to radio communications.
Operation of this equipment in a residential area is
likely to cause harmful interference in which case the
user will be required to correct the interference at his
own expense.
This product is an FCC approved device. Changes
or modifications to the 4320 wireless position
monitor that are not expressly approved by the party
responsible for compliance may void your authority
to operate the device.
WARNING
This product is intended for a specific
temperature range and other
application specifications. Failure to
adhere to these specification could
result in the malfunction of the
product, property damage, or personal
injury.
Educational Services
For information on available courses for the 4320
wireless position monitor, as well as a variety of
other products, contact:
Emerson Process Management
Educational Services, Registration
P.O. Box 190; 301 S. 1st Ave.
Marshalltown, IA 50158−2823
Phone: 800−338−8158 or
Phone: 641−754−3771
FAX: 641−754−3431
e−mail: [email protected]
Network Setup
The 4320 should have wireless network parameters
configured prior to becoming part of a wireless
network. All WirelessHART devices within a network
have two network parameters that are the same; the
Network ID and the Join Key.
The 4320 is shipped with a pre−configured Network
ID of 1229 and a Join Key which is set to all zeros.
Prior to being installed these should be set to match
the other devices on the network. These
configuration changes can be made using a 475 or
375 Field Communicator, AMS Wireless
Configurator, or AMS Device Manager 10.0 and
above.

4320 Wireless Position Monitor
Instruction Manual
October 2009
5
OVERVIEW JOIN DEVICE
TO NETWORK
Figure 2. Join Device to Network
Using the Field Communicator
1. Verify the Field Communicator has the 4320
device description (DD) loaded.
2. Obtain the Network ID and Join Key from the
1420 gateway via web interface. Go to Setup, then
select Network. The Network ID will be shown. Click
“Yes” to see the Join Key
3. Open the cover of the 4320 and attach the Field
Communicator leads to the 4320 HARTRterminals
(see figure 22).
4. Select Online, Overview, Shortcuts, then Join
Device to Network to enter the network parameter
settings (see figure 15 for the Overview menu tree).
5. Remove the leads from the 4320 and close the
cover.
6. Install the 4320 on monitored equipment and/or
verify the 1420 gateway.
Using AMS Wireless Configurator or
AMS Device Manager (Using a HART
Modem)
1. Verify that AMS has the 4320 DD loaded.
2. Obtain the Network ID and Join Key from the
1420 gateway via web interface. Go to Setup, then
select Network. The Network ID will be shown. Click
“Yes” to see the Join Key
3. Open the cover of the 4320 and attach the HART
modem leads to the HART terminals (see figure 22).
4. In AMS select the device that is connected to the
HART modem. Select Online, Overview, then Join
Device to Network (see figure 2).
5. Remove the leads from the 4320 and close the
cover.
6. Install the 4320 on monitored equipment and/or
verify the 1420 gateway.
Installation
WARNING
Before mounting the 4320 wireless
position monitor:
DAlways wear protective clothing,
gloves, and eyewear when performing
any installation procedures to avoid
personal injury or property damage.
DCheck with your process or safety
engineer for any additional measures
that must be taken to protect against
process media.
WARNING
Due to the combustible nature of the
lithium content, the power module has
special installation, operation, storage,
and/or shipping requirements.
Observe all warnings included with the
power module before installing,
operating, storing, or shipping the
4320 position monitor. Failure to do so
may result in personal injury or
property damage from fire or
explosion.
CAUTION
When installing components, proper
means of electrostatic discharge
protection is required. Failure to use a
grounding strap, or other means of
electrostatic discharge protection can
result in damage to the electronics.

4320 Wireless Position Monitor Instruction Manual
October 2009
6
VALID TRAVEL
RANGE
25 mm (1 INCH)
SHOWN
MAGNET
ASSEMBLY
(ATTACHED TO
VALVE STEM)
W9635
Figure 3. Travel Range
Valve / Actuator Mounting
If ordered as a part of a control valve assembly, the
factory will mount the wireless position monitor on
the actuator and calibrate the instrument. If you
purchased the wireless position monitor separately,
you will need a mounting kit to mount the wireless
position monitor on the actuator. The following
procedures are general guidelines you should
consider when mounting the wireless position
monitor. See the instructions that come with the
mounting kit for detailed information on mounting the
wireless position monitor to a specific actuator
model.
The feedback system for the 4320 wireless position
monitor utilizes a magnetic field for true
linkage−less, non−contacting position measurement.
In order to prevent inadvertent stem movement while
the instrument is in operation, magnetic tools (such
as a magnetic−tipped screwdriver) should not be
used.
CAUTION
The magnet material has been
specifically chosen to provide a
long−term stable magnetic field.
However, as with any magnet, care
must be taken when handling the
magnet assembly. Another high
powered magnet placed in close
proximity (less than 25 mm) can cause
2−OR 4−INCH ARRAY
NOTE: VALID TRAVEL RANGE
INDICATED BY WHITE ARROWS
ROTARY 1−INCH ARRAY
Figure 4. Magnet Assemblies
permanent damage. Potential sources
of damaging equipment include, but
are not limited to: transformers, DC
motors, stacking magnet arrays, and
magnetic tipped screwdrivers.
Note
As a general rule, do not use less than
50% of the magnet array for full travel
measurement. Performance will
decrease gradually as the array is
increasingly subranged.
The linear magnet arrays have a valid
travel range indicated by arrows
molded into the piece. This means that
the Hall sensor (on the back of the
4320 housing) has to remain within
this range throughout the entire valve
travel. See figure 3.
The linear magnet arrays are
symmetrical. Either end may be up.
There are a variety of mounting brackets and kits
that are used to mount the 4320 to different
actuators. However, despite subtle differences in
fasteners, brackets, and connecting linkages, the
procedures for mounting can be categorized as
follows:
DLinear or sliding−stem actuators with up to
4 inch travel
DRotary−shaft actuators with travel up to 90
degrees.
See figure 4 for the different travel feedback magnet
assemblies.

4320 Wireless Position Monitor
Instruction Manual
October 2009
7
GE42127 Rev A
MOUNTING INSERT FACES
MOUNTING
INSERT
FACES
0.22 $0.03
mm
(INCH)
FEEDBACK
ARRAY BOLT
BASE
OF HOUSING
5.7 $0.8
Figure 5. Mounting—Sliding−Stem Magnet Array
Sliding−Stem (Linear) Actuators (e.g.
Fisher 667)
Before mounting, verify that linear travel is greater
than one−half and not more than the maximum
recommended travel of the feedback kit.
1. Attach the mounting bracket to the actuator.
2. Loosely attach the feedback pieces and magnet
assembly to the valve stem connector. Do not
tighten the fasteners because fine adjustment is
required.
CAUTION
Do not install a magnet array that is
shorter than the physical travel of the
actuator. Loss of control will result
from the magnet array moving outside
the range of the index mark in the
feedback slot of the 4320 housing.
3. Center the feedback array inside the retaining
slot 5.7 mm (0.22 inch) away from the bottom base
of the housing as measured from the center of the
feedback array bolt holes to the base of the housing
(see figure 5).
4. Align the magnet array as shown in figure 5.
5. Tighten the fasteners.
6. Mount the wireless positioner monitor to the
mounting bracket, using the mounting bolts. Any of
the mounting holes may be used for linear actuators.
See figure 6.
MOUNTING HOLES FOR
ROTARY NAMUR, M6
OPTIONAL
MOUNTING HOLES
NOTE: ANY OF THE MOUNTING HOLES
MAY BE USED FOR LINEAR ACTUATORS
W9636
Figure 6. Housing and Mounting for Linear and Quarter−Turn
Actuators
7. Once the instrument is mounted perform the local
interface calibration procedure, as described on
page 12. Verify the feedback array position through
the entire travel range before putting into service.
Guidelines for Mounting on
Quarter−Turn (Rotary−Shaft) Actuators
The 4320 wireless position monitor can be mounted
to any quarter−turn (rotary−shaft) actuator, as well
as those that comply with the NAMUR guidelines. A
mounting bracket and associated hardware are
required. Refer to figure 7.
Before mounting, verify the rotary motion is 45 to 90
degrees of rotation.
1. Attach the magnet assembly to the actuator shaft,
as shown in figure 8. Position the magnet assembly
19.5 mm (0.77 inch) away from the bottom base of
the housing as measured from the base of the
feedback array to the base of the housing.

4320 Wireless Position Monitor Instruction Manual
October 2009
8
W9637
ROTARY
MOUNTING
BRACKET
Figure 7. For Rotary−Shaft Actuators (Typical Mounting
Bracket)
GE42123 Rev A
MOUNTING INSERT FACES MOUNTING
INSERT
FACES
mm
(INCH)
0.77 $0.03
MAGNET
ASSEMBLY
BASE OF
HOUSING
19.5 $0.8
Figure 8. Mounting—Rotary Magnet Array
ORIENTATION
AT ONE TRAVEL
EXTREME
ORIENTATION
AT MID−TRAVEL
(FLATS PARALLEL
TO 4320 HOUSING
CHANNEL)
ORIENTATION
AT THE OTHER
TRAVEL EXTREME
W8836−1A
W8836−1B
Figure 9. Feedback Assembly Orientation
At mid−travel, the flats on the magnet assembly
must be parallel to the channel on the back of the
4320 housing, as shown in figure 9.
2. Install the mounting bracket on the actuator.
3. Attach the wireless position monitor to the
mounting bracket using the 4 mounting bolts, as
shown in figure 7.
4. Check for clearance between the magnet
assembly and the positioner feedback slot.
5. Once the instrument is mounted perform the local
interface calibration procedure, as described on
page 12. Verify that feedback array is centered
throughout the entire rotating range.

4320 Wireless Position Monitor
Instruction Manual
October 2009
9
UPDATE RATE AND NETWORK SIZE
UPDATE RATE (SECONDS)
DEVICES IN NETWORK
60 30 84
100
75
50
0
25
Figure 10. Update Rate and Network Size
NOTE: FOUR CHILDREN ARE ASSUMED WITH THE SAME UPDATE
RATE AND A CONSTANT TEMPERATURE OF 25_C (77_F).
POWER MODULE LIFE VERSUS UPDATE RATE
UPDATED RATE (SECONDS)
POWER MODULE LIFE (YEARS)
2
4
0
6
8
10
12
14
60 50 40 30 20 10 0
EXTENDED
STANDARD
Figure 11. Power Module Life Versus Update Rate
Communication Connections
A HART communicating device, such as a 475 or
375 Field Communicator, interfaces with the 4320
wireless position monitor. Convenient termination
points are located inside the front cover, as shown in
figure 22. The connection pins are not polarity
sensitive. The instrument must be powered before
digital communication will commence.
Wireless Communications
Devices in a WirelessHART network are time
synchronized and send their data to the gateway at
selectable update rates. The update rates of the
device have an effect on the number that the
NUMBER OF CHILDREN
IMPACT ON ON POWER MODULE LIFE
NUMBER OF CHILDREN
POWER MODULE LIFE (YEARS)
86520
14
NOTE: 60 SECOND UPDATE RATE, CONSTANT
TEMPERATURE OF 25_C (77_F).
16
12
10
8
6
4
2
07431
EXTENDED
STANDARD
Figure 12. Number of Children and Power Module Life
2
60
80 40 0
20 −20 −40
POWER MODULE LIFE (YEARS)
TEMPERATURE EFFECT ON POWER MODULE LIFE
TEMPERATURE (_C)
NOTE: FOUR CHILDREN ARE ASSUMED WITH
60 SECOND UPDATE RATE, CONSTANT.
4
0
6
8
10
12
14
EXTENDED
STANDARD
Figure 13. Temperature Effect on Power Module Life
gateway can service. For example, if each device
sent an update once per minute the gateway could
support 100 devices. Figure 10 shows the
correlation between the number of devices that can
be supported versus update rates.
Battery powered devices conserve energy by only
sensing and transmitting data at the selectable
update rate. The faster the update rate the the lower
the life span of a power module. Figures 11, 12, and
13 show the correlation between power module life
and update rate, the number of children, and
temperature, respectively.

4320 Wireless Position Monitor Instruction Manual
October 2009
10
SLEEP
LOGOSTATUS LANGUAGE
QUICK POSITION
Power Network
Voltage
Life
Network ID
Join Status
Tag
Position
Calibrate Setup
0 or 100%
first
Set 100%
Set 0%
Apply
Result
Handheld
Find Device
Exit
left
left left left left
left
right
right
right
right right
right
right
right
right squawk both
RIGHT
LEFT
right
W9639
Figure 14. Local Interface Flow Chart
Basic Setup
Using the Local User Interface
CAUTION
When accessing the pushbuttons or
terminals proper means of
electrostatic discharge protection is
required. Failure to provide
appropriate protection can cause the
device to malfunction.
The primary function of the local user interface is for
calibration. However, information for checking the
status of the device, as well as the connected
equipment or valve, is also available through the
local user interface.
Note
The valve must move from open to
closed, or vice versa, in order for the
wireless position monitor to be
calibrated. Attempting to calibrate the
device without moving the valve will
result in the action being discarded.
The operation of the device will be
unchanged.

4320 Wireless Position Monitor
Instruction Manual
October 2009
11
The two buttons on the LCD display (see figure 14)
are used to activate the display when the LCD is in
the sleep state (blank or off). The buttons can be
pressed alone or simultaneously. The Emerson logo
will display when the LCD is activated from a HART
“squawk” command.
When navigating the interface the left button is
generally used to “SELECT” or take an action, the
right button is used to go to the “NEXT” option. Refer
to figure 14 for the local interface flow chart.
Language Selection
Pressing both buttons activates the language
selection menu. Press the right button “NEXT” to
scroll to the desired language, then press the left
button to “SELECT” the language.
Quick Position
Pressing the left button only when the screen is in
the sleep state activates the QUICK POSITION
display. Percent (%) of SPAN and the position of the
valve (OPEN, PARTIALLY OPEN, and CLOSED)
are shown. The display will turn off automatically
after 5 seconds.
Status
Pressing the right button only activates the
STATUS menu. The STATUS menu contains
information about the device, including the status of
the power module, the network operating
parameters, and the state of the network interface. It
also allows device calibration and enables turning
on/off the local HART port (located inside the cover)
used with a handheld device, such as the 475 or 375
Field Communicator.
Power
The power status menu is entered from the STATUS
menu by pressing SELECT. Press SELECT to see
the voltage of the power module. Press NEXT to
display the estimated remaining life of the power
module.
Note
The remaining life value of the power
module is an estimate. The life span of
the power module is affected by many
operating conditions, including: the
update or burst rate of the 4320
wireless position monitor. The number
of devices operating through this
device to the gateway and their update
or burst rates. Network changes
causing more or less traffic through
the device; for example, a failure in
another wireless device in the mesh
network, resulting in re−routing,
forcing more traffic through the
device. Temperature extremes (both
high and low) will also affect the life
span of the power module.
From the power module life display, press NEXT to
go back to the Power menu. Press NEXT to enter
the Network menu.
Network
Access the Network screen by pressing the right
button (STATUS), the left button (SELECT), and
then the right button (NEXT) again.
Press SELECT to display the NETWORK ID
configured in the device. Press NEXT to show the
current network operational state:
SEARCHING—the device is waiting to detect the
presence of a wireless network with the same
Network ID and join key.
NEGOTIATING—the presence of a wireless network
with the same network parameters has been
detected and the device is attempting to join the
network.
CONNECTED—the device has detected the
presence of a wireless network with the same
network parameters and has successfully joined the
network.
OPERATIONAL—the device is operating within a
wireless network.
DISCONNECTED—the device has become
disconnected from the wireless network.
IDLE—the device has been instructed by a HART
command not to attempt to participate in a wireless
network.
Press NEXT to return to the Network menu.
Press the NEXT in the Network menu to see the
TAG of the device. Press NEXT again to view the
current position of the valve or monitored equipment.

4320 Wireless Position Monitor Instruction Manual
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12
The top reading indicates % of SPAN, the state of
the valve (OPEN, PARTIALLY OPEN, or CLOSED)
is on the bottom line.
Press the right button to return to the STATUS
menu.
Press NEXT while in the STATUS menu to access
the CALIBRATE menu.
Calibration
To access the Calibration menu press the right
button to access the STATUS menu, and then the
left button (NEXT).
WARNING
During calibration the valve will move
full stroke. To avoid personal injury
and property damage caused by the
release of pressure or process fluid,
provide some temporary means of
control for the process.
In the CALIBRATE menu press SELECT. This will
allow you to select the first calibration point to be
used, either 0% or 100%. Push the left button to
select 100% and the right button to select 0%. The
next display instructs you to set the valve or
monitored piece of equipment in either the 0 or
100% location, depending on the first calibration
point chosen.
Once set, use the left button to toggle the recording
position to MARKED. MARKED indicates that the
location has been recorded; UNMARKED indicates
that position has not been recorded. After the first
position has been MARKED press NEXT to select
the second calibration point (it will be be the
opposite of the first calibration point). Use the left
button to toggle the recording position to MARKED.
Press NEXT to enter the APPLY menu. Select YES
to apply the changes.
Note
During the calibration procedure, the
valve is moved to one position and
MARKED. The valve is then moved to
other end of travel or rotation and the
second position is recorded
(MARKED). Earlier calibration points
can be used or discarded.
Applying calibration points without
changing the valve position will result
in the calibration attempt being
unused or discarded.
The calibration status will be displayed:
SUCCESS—indicates that the calibration procedure
was successful.
SPAN HI—indicates that a problem with the high
end of travel or rotation was observed. Check the
mounting and magnetic array placement and
re−attempt calibration.
SPAN LO—indicates that a problem with the low end
of travel or rotation was observed. Check the
mounting and magnetic array placement and
re−attempt calibration.
ERROR SPAN—indicates that a problem with the
amount of travel or rotation was observed. Either the
travel was too much or too little:
D>10_or <40_of rotation was detected for the
rotary array
DExcessive travel >125% was recorded for the
linear array or less than 25% of travel was detected.
DCheck the mounting and magnetic array
placement and re−attempt calibration.
Press the right button to exit the calibration attempt,
the display will show UNCHANGED.
Press NEXT to return to the CALIBRATE menu.
From the CALIBRATE display press NEXT to enter
the SETUP menu.
Setup
Access the Setup menu by pressing the right button
to access the STATUS menu, the left button (NEXT),
and then NEXT again.
Press the SELECT to toggle the handheld port on or
off. NEXT will enable the HART feature for FIND
DEVICE. Use the SELECT button to ARM (activate)
or UNARM (deactivate) the function. Press NEXT to
return to the SETUP display.
In the SETUP display press the NEXT to display the
EXIT menu.
In the EXIT menu press SELECT to turn off the
display or NEXT to return to the status display.

4320 Wireless Position Monitor
Instruction Manual
October 2009
13
Online
1 Overview
2 Configure
3 Service Tools
Overview
1 Check Status
2 Primary Purpose Variable
3 Shortcuts Device Information
1 Manufacturer
2 Model
3 HART Universal Rev.
4 Device Revision
5 Firmware Revision
6 Hardware Revision
7 DD Revision
8 Radio Information
Radio Information
1 Manufacturer
2 Model
3 Device Revision
4 Hardware Revision
5 Firmware Revision
1
1-3
Field Communicator
1 Offline
2 Online
3 Frequency Device
4 Utility
Shortcuts
1 Device Information
2 Calibrate
3 Join Device to Network
Primary Purpose Variables
1 Percent of Span
2 Switch Status
3 Time Since Reset
1-2
1-3-1
1-3-1-8
Figure 15. Field Communicator Menu Tree—Overview
Using the Field Communicator
Overview
Refer to figure 15 for the Overview menu tree.
Check Status
Check Status shows device and communications
status.
Primary Purpose Variables
Percent of Span—indicates the position of the
monitored equipment (e.g. valve) as a percent of
travel or span.
Switch Status—indicates the position of the
monitored equipment (e.g. valve) as a discrete
value; OPEN, CLOSED, or PARTIALLY OPEN.
Time Since Reset—indicates the time (in hours,
minutes, and seconds) since the 4320 received a
restart command.
Shortcuts
Device Information
DManufacturer—identifies the manufacturer of
the instrument.
DModel—indicates the device type.
DHART Universal Rev.—indicates the HART
Universal Revision.
DDevice Revision—indicates the revision
number of the software for communication between
the Field Communicator and the instrument.
DFirmware Revision—indicates the revision
number of the firmware in the instrument.
DHardware Revision—indicates the revision
number of the electrical circuitry within the
instrument printed wiring board.
DDD Revision—indicates the revision level of the
device description.

4320 Wireless Position Monitor Instruction Manual
October 2009
14
DRadio Information
Manufacturer—identifies the manufacturer of the
radio.
Model—indicates the radio model.
Device Revision—indicates the revision level of the
radio.
Hardware Revision—indicates the revision level of
the radio hardware.
Firmware Revision—indicates the revision level of
the radio firmware.
Calibrate
Follow the prompts on the Field Communicator to
calibrate the instrument.
Join Device to Network allows you to enter the
Network ID (up to 5−digits) and the Join Key (4 sets
of 8 hexadecimal digits). The Join Key is used for
encrypting the data on the wireless network. The
Network ID and the Join Key must be the same for
all devices connected to a gateway.
Note
The Network ID is shipped with a
default value of 1229 and the Join Key
with a default value of all zeros. These
must be changed prior to use.

4320 Wireless Position Monitor
Instruction Manual
October 2009
15
Trigger Points
1 Percent of Span
2 Switch Status
3 Open Trigger Point
4 Closed Trigger Point
5 Deadband (5%)
6 Change Trigger Pts
Online
1 Overview
2 Configure
3 Service Tools
Configure
1 Guided Setup
2 Manual Setup
3 Alert Setup
4 Calibration
Manual Setup
1 Device Identification
2 Wireless
3 Burst Mode
4 Broadcast Power
5 Power Information
6 Trigger Points
Device Identification
1 HART Tag
2 HART Long Tag
3 Descriptor
4 Message
Wireless
1 Wireless Mode
2 Network ID
2 Join Key to Network
Burst Mode
1 Burst Mode
2 Update Period
3 Change Update Pe...
4 Show Burst Variables
Broadcast Power
1 Power Level
Power Information
1 Power Source
2 Power Module Type
3 Power Module Date
4 Power Module Volt
5 Remaining Life
6 Reset Power Module
Cycle Count Alert
1 Alert Trigger
2 Accumulated Cycles
3 Reset Cycle Counter
22-3-1
2-2-1
2-2
2-2-2
2-2-3
2-2-5
2-2-4
Field Communicator
1 Offline
2 Online
3 Frequency Device
4 Utility
2-2-6
Guided Setup
1 Device Setup
2-1
Alert Setup
1 Cycle Count Alert
2 Open/Closed Alerts
2-3
Calibration
1 Calibration Status
2 Calibration Date
3 Calibrate
Open/Closed Alerts
1 Setup Open/Closed Alerts
2-4
2-3-2
Figure 16. Field Communicator Menu Tree—Configure
Configure
Refer to figure 16 for the Configure menu tree.
Guided Setup
DDevice Setup
Follow the prompts on the Field Communicator to
setup the instrument.
Manual Setup
DDevice Identification
HART Tag—Enter an up to 8 character HART tag for
the instrument. The HART tag is the easiest way to
distinguish between instruments in a
multi−instrument environment. Use the HART tag to
label instruments electronically according to the
requirements of your application. The tag you assign
is automatically displayed when the Field
Communicator establishes contact with the 4320 at
power−up.
HART Long Tag—Enter the HART Long Tag
information (up to 32 characters).
Descriptor—Enter a descriptor for the application
with up to 16 characters. The descriptor provides a
longer user−defined electronic label to assist with
more specific instrument identification than is
available with the HART tag.
Message—Enter any message with up to 32
characters. Message provides the most specific
user−defined means for identifying individual
instruments in multi−instrument environments.
DWireless
Wireless Mode—Displays the current
communication state of the device, or its ability to
provide information to the network. During normal
start−up a configured device will go through the
following sequence: SEARCHING, to
NEGOTIATING, to CONNECTED, and
OPERATIONAL.

4320 Wireless Position Monitor Instruction Manual
October 2009
16
SEARCHING—the device is waiting to detect the
presence of a wireless network with the same
Network ID and join key.
NEGOTIATING—the presence of a wireless network
with the same network parameters has been
detected and the device is attempting to join the
network.
CONNECTED—the device has detected the
presence of a wireless network with the same
network parameters and has successfully joined the
network.
OPERATIONAL—the device is operating within a
wireless network.
DISCONNECTED—the device has become
disconnected from the wireless network.
IDLE—the device has been instructed by a HART
command not to attempt to participate in a wireless
network.
DISCONNECTED and IDLE are used in
maintenance activities.
Network ID—displays the default Network ID.
Join Key to Network—enter the Network ID (up to
5−digits) and the Join Key (4 sets of 8 hexadecimal
digits). The Join Key is used for encrypting the data
on the wireless network. The Network ID and the
Join Key must be the same for all devices connected
to a gateway.
Note
The Network ID is shipped with a
default value of 1229 and the Join Key
with a default value of all zeros. These
must be changed prior to use.
DBurst Mode
Burst Mode—enabling burst mode provides
continuous communication from the wireless position
monitor. Burst mode applies only to the transmission
of burst mode data and does not affect the way other
data is accessed.
Access to information in the instrument is normally
obtained through a wireless network or a Field
Communicator. The Field Communicator or the
network may request any of the information that is
normally available, even while the instrument is in
burst mode. Between each burst mode transmission
sent by the instrument, a short pause allows the
Field Communicator or control system to initiate a
request. The instrument receives the request,
processes the response message, and then
continues “bursting” the burst mode data.
Update Period—indicates the set Burst Period.
Change Update Pe...—change Update Period allows
you to change the burst period. The maximum burst
period is 1 hour.
Show Burst Variables—there are six burst
commands; Command 1, Command 2, Command 3,
Command 9, Command 48 and Command 178.
DCommand 1 returns the Primary Variable
(PV) for the 4320
DCommand 3 returns the loop current,
Percent of Range, Close Trigger Status, Open
Trigger Status, and Temperature (outside of the
instrument).
DCommand 48 returns status about the
instruments operation.
Note
Commands 2 and 9 are not covered in
this manual. Command 178 is used
exclusively with the 1420 gateway for
efficiency.
DBroadcast Power
Power Level—set the power level to the desired
setting, either High (10 mW) or Low (2 mW).
DPower Information
Power Source—indicates the power source being
used. The 4320 operates solely of its (internal)
power module.
Power Module Type—choose the type of power
module being used; either Standard or Extended
Life.
Power Module Date—indicates the date the power
module was installed.
Power Module Volt—indicates the voltage of the
power module.

4320 Wireless Position Monitor
Instruction Manual
October 2009
17
Remaining Life—indicates the approximate life left in
the power module, as displayed in days.
Reset Power Module—used to reset Remaining Life.
This is done when replacing the power module.
Note
Contact your Emerson Process
Management sales office if a
replacement power is required. Do not
re−use power modules from other
units.
DTrigger Points
Percent of Span—indicates the set Percent of Span.
Switch Status—indicates position of the monitored
equipment (e.g. valve) as a discrete value; OPEN,
CLOSED, or PARTIALLY OPEN.
Open Trigger Point—indicates the set Open Trigger
Point.
Closed Trigger Point—indicates the set Closed
Trigger Point.
Deadband (5%)—select the desired Deadband.
Change Trigger Points—select the desired Trigger
Points. This sets the Open Trigger Point and the
Closed Trigger Point.
Alert Setup
DCycle Count Alert
Alert Trigger—select the Alert Trigger.
Accumulated Cycles—indicates the number of
accumulated cycles.
Reset Cycle Counter—select Yes to reset the cycle
counter to 0 (zero). Select No to retain the current
cycle count.
DOpen/Closed Alerts
There is one possible alert for the open or closed
state.
Setup Open/Closed Alerts—allows you to
enable/disable the alerts
Calibration
Calibration Status—indicates the status of the
instrument calibration.
Calibration Date—indicates when the instrument
was last calibrated.
Calibrate—allows you to run a calibration on the
instrument. Follow the prompts on the Field
Communicator to calibration the instrument.

4320 Wireless Position Monitor Instruction Manual
October 2009
18
Variables
1 Percent of Span
2 Switch Status
3 Electronics Temp
4 Power Module Voltage
5 Accumulated Cycles
6 Time Since Reset
Online
1 Overview
2 Configure
3 Service Tools
Service Tools
1 Show Active Alerts
2 Variables
3 Run Time Extremes
4 Maintenance
Run Time Extremes
1 Max Recorded Temp
2 Date of Max Temp
3 Min Recorded Temp
4 Date of Min Temp
Maintenance
1 Calibration
2 Reset Device
3
Field Communicator
1 Offline
2 Online
3 Frequency Device
4 Utility
3-2
3-3
3-4 Calibration
1 Calibration Status
2 Calibration Date
3 Calibrate
3-4-1
Figure 17. Field Communicator Menu Tree—Service Tools
Service Tools
Refer to figure 17 for the Service Tools menu tree.
Show Active Alerts
Show Active Alerts indicates which open/closed
alert(s) are active.
Variables
DPercent of Span—indicates the position of the
monitored equipment (e.g. valve) as a percent of
travel or span.
DSwitch Status—dictates the position of the
monitored equipment (e.g. valve) as a discrete
value; OPEN, CLOSED, or PARTIALLY OPEN.
DElectronics Temp—indicates the temperature of
the electronics.
DPower Module Voltage—indicates the power
module voltage.
DAccumulated Cycles—indicates the number of
accumulates cycles.
DTime Since Reset—indicates the time (in hours,
minutes, and seconds) since the last time the 4320
was restarted.
Run Time Extremes
DMax Recorded Temp—indicates the maximum
recorded temperature of the 4320.
DDate of Max Temp—indicates when the
maximum temperature was recorded.
DMin Recorded Temp —indicates the minimum
recorded temperature of the 4320.
DDate of Min Temp—indicates when the
minimum temperature was recorded.
Maintenance
DCalibration Status
Calibration Status—indicates if the position monitor
has been calibrated.
Calibration Date—indicates when the instrument
was last calibrated.
Calibrate—allows you run a calibration on the
instrument. Follow the prompts on the Field
Communicator to calibrate the instrument.
DReset Device—performs a reset of the
instrument firmware.

4320 Wireless Position Monitor
Instruction Manual
October 2009
19
CHANGE
UPDATE
PERIOD
WIRELESS TAB
CONFIGURE
MANUAL
SETUP
Figure 18. Change Update Rate in AMS Wireless Configurator
and AMS Device Manager
Accessing Features
Update Rate
The 4320 is shipped with a default update rate of 60
seconds. To change this either use a Field
Communicator, AMS Wireless Configurator, or AMS
Device Manager.
Field Communicator
Select Online, Configure, Manual Setup, Burst
Mode, then Update Period to verify or make changes
to the update rate. Refer to the Configure menu tree
shown in figure 16.
AMS Wireless Configurator or AMS Device
Manager
Go to Configure, Manual Setup, then select Change
Update Period from the Wireless tab to makes
changes to the update rate. See figure 18.
Trigger Points and Deadband
The 4320 is shipped with a factory default setting of
10% for the open trigger point and 90% for the
closed trigger point. The deadband is set at 5%.
Field Communicator
Select Online, Configure, Manual Setup, then
Trigger Points to verify or make changes to the
trigger point settings. Refer to the Configure menu
tree shown in figure 16.
TRIGGER POINTS TAB
CONFIGURE
MANUAL
SETUP
CHANGE
TRIGGER PTS
Figure 19. Setting Trigger Point in AMS Wireless Configurator
and AMS Device Manager
AMS Wireless Configurator or AMS Device
Manager
Go to Configure, Manual Setup, then select Change
Trigger Pts from the Trigger Points tab to make
changes to the trigger point settings. See figure 19.
Diagnostics
The 4320 includes two diagnostic features, cycle
counter and power status.
DCycle counter is shipped from factory with a
high value, which, in effect, disables the alert. This
alert is used with valves that have service
recommendations based on number of actuation
cycles.
Field Communicator
Select Online, Configure, Alert Setup, Cycle Count
Alert, then Alert Trigger to verify or make changes to
the cycle counter settings. Refer to the Configure
menu tree shown in figure 16.
To clear accumulated cycle value select Reset Cycle
Counter.
AMS Wireless Configurator or AMS Device
Manager
Go to Configure, Alert Set−up. Enter the Alert
Trigger value on the Cycle Counter tab to set the
cycle counter. When the value turns yellow
(indicating that a change has been made) select
Apply. Refer to figure 20.

4320 Wireless Position Monitor Instruction Manual
October 2009
20
ALERT
SETUP
RESET CYCLE
COUNTER
ENTER ALERT TRIGGER VALUE
CONFIGURE
APPLY
Figure 20. Setting the Cycle Counter in AMS Wireless
Configurator and AMS Device Manager
To clear accumulated cycle value select Reset Cycle
Counter.
DPower status indicates the status of the power
module voltage.
Field Communicator
Select Online, Service Tools, Variables, then Power
Module Voltage. to view the power status. Refer to
the Service Tools menu tree shown in figure 17.
AMS Wireless Configurator or AMS Device
Manager
Go to Service Tools to view the power module
voltage status on the Variable tab. Refer to figure 21.
Note
The 4320 wireless position monitor
also includes a power module voltage
warning and a critical power failure
alert. These can be viewed through the
1420 gateways web interface. Look
under Monitor then Point Data and
select your device from the available
HART tags.
There are two field (true or false) that
can be mapped into Modbus, OPC, or
DeltaV:
DTAG.BATTERY WARNING
GETTING LOW and
DTAG.CRITICAL POWER FAILURE
VARIABLES TAB
SERVICE TOOLS
VARIABLES POWER
MODULE
VOLTAGE
Figure 21. Power Status in AMS Wireless Configurator and
AMS Device Manager
Principle of Operation
The basic concept of the electronic positioner can be
understood by visualizing a magnet mounted to a
piece of equipment that either has a rotating motion
or sliding linear movement. The device has the
ability to detect position of the magnet and transmit
wirelessly the relative position. The 4320 wireless
position monitor is similar to a wired position
transmitter on a valve but without wires.
The 4320 is a communicating micro−processor
based instrument that includes the use of a Hall
sensor to detect the relative position (or percent of
span) of a magnet that is attached to equipment
(e.g. process control valve; either automated or
manual). The 4320 is a battery powered device with
the power modules located on the inside of the
device. The primary means of communication is
wireless, conforming to the WirelessHART
communications standards. The device also
supports wired communication using the HART
protocol to connect to a handheld device, such as
the 475 or 375 Field Communicator. The handheld
connection is used for initial device configuration (i.e.
network set−up). The device includes a local user
interface (LCD display and two pushbuttons)
primarily used to calibrate or define the span of
position being measured. No ground point is
required. The device contains an integrated
omni−directional antenna.