Emerson Rosemount 1195 User manual

Installation and
Operation Manual
ProPlate®Flowmeter
Mass ProPlate®Flowmeter
Model 1195 Integral Orifice
00809-0100-4686
English
Rev. FA

1
Table of Contents
SECTION 1
Introduction Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
How to Use this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Installation Flowchart and Checklist . . . . . . . . . . . . . . . . . . . . . . . . 1-2
SECTION 2
Hardware Installation Model 1195 Integral Orifice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Bypass Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Remote Connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Straight Pipe Lengths . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Gaskets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Wetleg Seal Liquid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Transmitter Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
ProPlate/ Mass ProPlate Flowmeter. . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Receiving and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
ProPlate/ Mass ProPlate Configurations . . . . . . . . . . . . . . . . . 2-6
Structural Limitations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Functional Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Straight Run Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Environmental Considerations . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Access Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Process Flange Orientation . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Housing Rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Terminal Side of Electronics Housing. . . . . . . . . . . . . . . . 2-8
Circuit Side of Electronics Housing. . . . . . . . . . . . . . . . . . 2-8
ProPlate Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Hardware Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Model 1195 Integral Orifice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Model 1195 Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Liquid Service in a Horizontal Pipe . . . . . . . . . . . . . . . . . 2-9
Gas Service in a Horizontal Pipe. . . . . . . . . . . . . . . . . . . . 2-9
Steam Service in a Horizontal Pipe. . . . . . . . . . . . . . . . . 2-10
Liquid Service in a Vertical Pipe. . . . . . . . . . . . . . . . . . . 2-10
Gas Service in a Vertical Pipe . . . . . . . . . . . . . . . . . . . . . 2-11
Steam Service in a Vertical Pipe . . . . . . . . . . . . . . . . . . . 2-11
ProPlate Flowmeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
ProPlate Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
Liquid Service in a Horizontal Pipe . . . . . . . . . . . . . . . . 2-12
Gas Service in a Horizontal Pipe. . . . . . . . . . . . . . . . . . . 2-13
Steam Service in a Horizontal Pipe. . . . . . . . . . . . . . . . . 2-13
Liquid Service in a Vertical Pipe. . . . . . . . . . . . . . . . . . . 2-14
Gas Service in a Vertical Pipe . . . . . . . . . . . . . . . . . . . . . 2-14
Steam Service in a Vertical Pipe . . . . . . . . . . . . . . . . . . . 2-14
Mass ProPlate Flowmeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15

Rosemount Model 1195/ProPlate/Mass ProPlate
2
Mass ProPlate Configurations. . . . . . . . . . . . . . . . . . . . . . . . . 2-15
Liquid Service in a Horizontal Pipe . . . . . . . . . . . . . . . . 2-15
Gas Service in a Horizontal Pipe. . . . . . . . . . . . . . . . . . . 2-16
Steam Service in a Horizontal Pipe. . . . . . . . . . . . . . . . . 2-16
Liquid Service in a Vertical Pipe. . . . . . . . . . . . . . . . . . . 2-17
Gas Service in a Vertical Pipe . . . . . . . . . . . . . . . . . . . . . 2-17
Steam Service in a Vertical Pipe . . . . . . . . . . . . . . . . . . . 2-18
Remote Mounting connections only . . . . . . . . . . . . . . . . . . . . . . . . 2-18
Valves and Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20
Impulse Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20
Equipment Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22
Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22
Supplies Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22
Instrument Manifolds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22
Location for the Electronics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24
Liquid Service up to 450°F (232°C) . . . . . . . . . . . . . . . . . . . . . 2-24
(See page 2-25 for liquid service above 450°F.) . . . . . . . 2-24
Recommended Location . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24
Alternate Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24
Gas Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24
Recommended Location . . . . . . . . . . . . . . . . . . . . . . . . . . 2-25
Alternate Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-25
Steam or Liquid Service above 450°F (232°C) . . . . . . . . 2-25
Horizontal Pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26
Vertical Pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26
Mounting Brackets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26
Mounting Bolts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26
Bolt Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26
SECTION 3
Field Wiring and Electrical
Considerations
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
ProPlate Flowmeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Wiring Diagrams (Field Hook-Up) . . . . . . . . . . . . . . . . . . . . . . 3-1
Electrical Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Power Supply (4–20mA electronics) . . . . . . . . . . . . . . . . . . . . . 3-2
Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Hazardous Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Grounding the Signal Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Grounding the ProPlate Case . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Environmental Considerations . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Access Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Process Flange Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Housing Rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Terminal Side of the Electronics Housing . . . . . . . . . . . . . . . . 3-4
Circuit Side of the Electronics Housing . . . . . . . . . . . . . . . . . . 3-4
Exterior of the Electronics Housing . . . . . . . . . . . . . . . . . . . . . 3-4
Cover Installations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Mass ProPlate Flowmeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Electrical Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Load Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Hazardous Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Field Installation Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

3
Table of Contents
Field Wiring (Power and Signal) . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Install Electrical Grounds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Field Wiring Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Ground the Electronics Case . . . . . . . . . . . . . . . . . . . . . . . 3-7
SECTION 4
Commissioning Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Commissioning Direct Mount ProPlates/ Mass ProPlates . . . . . . . 4-2
Liquid Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Gas Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Steam Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Remote Mount Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Commissioning Remote Mounted Flowmeters. . . . . . . . . . . . . . . . . 4-4
Valve Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Zero the Electronics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Check for System Leaks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
5-Valve Manifolds. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
“Calibrate Out”Temperature Effects . . . . . . . . . . . . . . . . . . . . 4-6
Zero or Wet Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Commissioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Liquid Service below 450°F (232°C) . . . . . . . . . . . . . . . . . . . . . 4-8
For 5-valve manifolds only: . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Gas Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
For 5-valve manifolds only: . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Steam Service or Liquid Service above 450°F (232°C). . . . . . 4-10
For 5-valve manifolds only: . . . . . . . . . . . . . . . . . . . . . . . 4-10
SECTION 5
Electronics Functions ProPlate Flowmeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Commissioning the Flowmeter on the Bench. . . . . . . . . . . . . . 5-2
Failure Mode Alarm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Failure Mode Alarm vs. Saturation Output Values . . . . . 5-2
Alarm and Saturation Values for Flowmeters
Set to Burst Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Alarm Level Verification . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Flowmeter Security . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Commissioning the ProPlate with a
HART-Based Communicator . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Setting the Loop to Manual . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Wiring Diagrams (Bench Hook-up) . . . . . . . . . . . . . . . . . . 5-5
Wiring Diagrams (Field Hook-up) . . . . . . . . . . . . . . . . . . . 5-6
Review Configuration Data . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Check Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Process Variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Sensor Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Basic Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Set Process Variable Units . . . . . . . . . . . . . . . . . . . . . . . 5-7
Set Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Rerange. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Damping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
LCD Meter Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Detailed Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Local Span and Zero Control . . . . . . . . . . . . . . . . . . . . . . 5-12

Rosemount Model 1195/ProPlate/Mass ProPlate
4
Diagnostics and Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
Transmitter Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
Loop Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
Calibration Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
Deciding Which Trim Procedure to Use . . . . . . . . . . . . . 5-17
Sensor Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
Analog Output Trim. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
Advanced Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
Saving, Recalling, and Cloning Configuration Data . . . 5-21
Burst Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
Multidrop Communication. . . . . . . . . . . . . . . . . . . . . . . . 5-22
Mass ProPlate Flowmeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24
Bench Configuration and Calibration. . . . . . . . . . . . . . . . . . . 5-25
Write Protect and Failure Mode Alarm Jumpers. . . . . . . . . . 5-25
Failure Mode Alarm vs. Saturation Output Values. . . . . . . . 5-26
SECTION 6
Using the Mass ProPlate
Engineering Assistant
Software
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Install the Mass ProPlate Engineering Assistant Software . . . . . . 6-1
Minimum Equipment and Software . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Connect a Personal Computer to a Mass ProPlate . . . . . . . . . . . . . 6-5
Menu Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Menu Categories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
View. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
Help . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
Procedure Outlines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
Bench Configuration (Standard) . . . . . . . . . . . . . . . . . . . . . . . . 6-8
Bench Calibration Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
Field Calibration Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
Automatic Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
Engineering Assistant (EA) Software Screens. . . . . . . . . . . . . . . . 6-10
Screen Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
Status Bar Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
Hot Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
Path Name Convention . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
Cancel Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
Fast Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
Toolbar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12

5
Table of Contents
Setup Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12
Setup Compensated Flow (Gas Configuration) . . . . . . . 6-12
Setup Compensated Flow (Steam Configuration) . . . . . 6-16
Setup Compensated Flow (Liquid Configuration) . . . . . 6-20
Setup Compensated Flow (Natural Gas Configuration) 6-23
Gross versus Detail Characterization . . . . . . . . . . . . . . . 6-23
Setup Compensated Flow (Natural Gas Flowchart) . . . 6-24
Setup Compensated Flow (Natural Gas Procedure) . . . 6-26
Detail Characterization Method . . . . . . . . . . . . . . . . . . . 6-27
Gross Characterization Method #1 . . . . . . . . . . . . . . . . . 6-27
Gross Characterization Method #2 . . . . . . . . . . . . . . . . . 6-28
Setup Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-31
Setup Damping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-32
Setup Device Info. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-33
Setup EA Default Units U.S. Units SI/Metric Units . . 6-33
Transmitter Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-34
Transmitter Disconnect . . . . . . . . . . . . . . . . . . . . . . . . . . 6-34
Transmitter HART Output Connect . . . . . . . . . . . . . . . 6-34
Change Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-34
Change Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-35
Transmitter HART Output Burst Mode . . . . . . . . . . . . 6-35
Transmitter HART Output
Communication Configuration . . . . . . . . . . . . . . . . . . . . 6-36
Transmitter Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-37
Transmitter Damping . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-37
Transmitter Device Info. . . . . . . . . . . . . . . . . . . . . . . . . . 6-38
Transmitter Send Config . . . . . . . . . . . . . . . . . . . . . . . . . 6-39
Transmitter Recv Config . . . . . . . . . . . . . . . . . . . . . . . . . 6-39
Range Limits Note . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-40
Maintenance Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-40
Maintenance Privileges. . . . . . . . . . . . . . . . . . . . . . . . . . 6-40
Maintenance Sensor Trim . . . . . . . . . . . . . . . . . . . . . . . . 6-40
Sensor Trim Procedure (For Bench Calibration) . . . . . . 6-41
Sensor Trim Procedure (For Field Calibration) . . . . . . . 6-43
Recall Factory Trim Settings Procedure . . . . . . . . . . . . . 6-44
Maintenance Analog Output Range Values . . . . . . . . . . 6-45
Maintenance Analog Output Trim... . . . . . . . . . . . . . . . . 6-46
Maintenance Change Passwords... . . . . . . . . . . . . . . . . . 6-47
Medium Level Passwords . . . . . . . . . . . . . . . . . . . . . . . . 6-48
System administrator . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-48
Maintenance Enable/Disable Security... . . . . . . . . . . . . 6-48
Maintenance Process Temperature Mode . . . . . . . . . . . 6-49
Diagnostics Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-50
Diagnostics Read Outputs... . . . . . . . . . . . . . . . . . . . . . . 6-50
Diagnostics Device Info
Module Info... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-51
Diagnostics Device Info Identification Info... . . . . . . . . . 6-51
Diagnostics Test Calculation... . . . . . . . . . . . . . . . . . . . . 6-52
Diagnostics Loop Test... . . . . . . . . . . . . . . . . . . . . . . . . . 6-54
Diagnostics Master Reset... . . . . . . . . . . . . . . . . . . . . . . 6-54
Diagnostics Error Info... . . . . . . . . . . . . . . . . . . . . . . . . . 6-54

Rosemount Model 1195/ProPlate/Mass ProPlate
6
Miscellaneous EA Selections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-55
View Toolbar... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-55
View Status Bar... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-55
Help . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-55
SECTION 7
LCD Meter Options ProPlate Flowmeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
LCD Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Installing the Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
For use with Shrouded Electronics Board . . . . . . . . . . . . 7-2
For use with Non-Shrouded Electronics Board . . . . . . . . 7-2
Diagnostic Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
FAIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
FAIL MODULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
FAIL ELECT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
FAIL CONFIG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
Warnings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
FPRES LIMIT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
P/T LIMIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
CURR FIXED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
CURR SATURD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
LOOP TEST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
XMTR INFO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
ZERO PASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
ZERO FAIL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
SPAN PASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
SPAN FAIL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
LOCAL DSBLD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
WRITE PROTCT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
SECTION 8
Maintenance General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
Return of Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
Orifice Plate Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
Orifice Plate Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
Orifice Plate Reinstallation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
SECTION 9
Troubleshooting Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
Remove the Flowmeter from Service . . . . . . . . . . . . . . . . . . . . . . . . 9-2
Remove the Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3
Remove the Electronics Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3
Remove the Sensor Module from the Electronics Board . . . . . . . . . 9-4
Attach the Sensor Module to the Electronics Housing Block . . . . . 9-5
Attach the Electronics Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-6
Install the Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-7
Returning Rosemount Products and/or Materials . . . . . . . . . . . . . . 9-7
RTD Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-8
Replacing an RTD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-8

7
Table of Contents
SECTION 10
Specifications and
Reference Data
Model 1195 Integral Orifice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
Ordering Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
Functional Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
Service and Flow Range. . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
Operating Process Temperature Limits . . . . . . . . . . . . . 10-1
Maximum Working Pressure. . . . . . . . . . . . . . . . . . . . . . 10-1
Physical Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
Materials of Construction . . . . . . . . . . . . . . . . . . . . . . . . 10-1
Assembly Process Connections . . . . . . . . . . . . . . . . . . . . 10-2
Bore Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
Available Pipe Lengths . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3
Transmitter Connections . . . . . . . . . . . . . . . . . . . . . . . . . 10-3
Transmitter Fill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3
Orifice Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3
Torque Values of Standard Bolts. . . . . . . . . . . . . . . . . . . 10-4
Straight Pipe Requirements . . . . . . . . . . . . . . . . . . . . . . 10-4
ProPlate Flowmeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-6
Ordering Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-6
Functional Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-6
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-6
Pipe Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-6
Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-6
Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-6
4–20mA Load Limitations . . . . . . . . . . . . . . . . . . . . . . . . 10-6
Temperature Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-6
Damping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-7
Turn-on Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-7
Humidity Limits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-7
Performance Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-7
Stability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-7
Time Response (Electronics Only). . . . . . . . . . . . . . . . . . 10-7
Vibration Effect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-7
Power Supply Effect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-7
RFI Effect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-7
Ambient Temperature Effect Per 50°F (28°C) . . . . . . . . 10-7
Static Pressure Effect. . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-7
Mounting Position Effect . . . . . . . . . . . . . . . . . . . . . . . . . 10-8
Physical Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-8
Electrical Considerations. . . . . . . . . . . . . . . . . . . . . . . . . 10-8
Process-Wetted Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-8
Non-Wetted Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-8
Approvals Pending . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-9
Hazardous Locations Certifications . . . . . . . . . . . . . . . . 10-9
Mass ProPlate Flowmeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-10
Ordering Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-10

Rosemount Model 1195/ProPlate/Mass ProPlate
8
Functional Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-10
Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-10
Pipe Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-10
Absolute/Gage Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . 10-10
Temperature Sensor Ranges . . . . . . . . . . . . . . . . . . . . . 10-10
Output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11
Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11
Load Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11
Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11
Damping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11
Turn-on-Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11
Humidity Limits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11
Performance Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . 10-12
Differential Pressure Ambient Temperature
Effect Per 50°F (28°C) . . . . . . . . . . . . . . . . . . . . . . . . . . 10-12
Static Pressure Effects . . . . . . . . . . . . . . . . . . . . . . . . . . 10-12
Stability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-12
Absolute/Gage Pressure Ambient Temperature
Effect Per 50°F(28°C) . . . . . . . . . . . . . . . . . . . . . . . . . . 10-12
Stability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-12
Process Temperature Ambient Temperature
Effect Per 50°F (28°C) . . . . . . . . . . . . . . . . . . . . . . . . . . 10-12
Physical Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-12
Electrical Considerations. . . . . . . . . . . . . . . . . . . . . . . . 10-12
Process-Wetted Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-12
Non-Wetted Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-13
Approvals Pending. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-13
Hazardous Locations Certifications . . . . . . . . . . . . . . . 10-13
APPENDIX A
HART Communicator ProPlate Flowmeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-1
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Connections and hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4
Communicator Keys. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-6
Action Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-6
Function Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-7
Alphanumeric and Shift Keys . . . . . . . . . . . . . . . . . . . . . . A-7
Data Entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-7
Fast Key Sequences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-8
Fast Key Sequence Conventions . . . . . . . . . . . . . . . . . . . . A-8
Fast Key Sequence Example . . . . . . . . . . . . . . . . . . . . . . . A-8
Menus and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-8
Main Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-8
Online Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-9
Diagnostic Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-9
Mass ProPlate Flowmeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-12
Safety Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-13
Connections and hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-15
Communicator Keys. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-17
Action Keys. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-18
ON/OFF Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-18
Directional Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-18
HOT Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-18

9
Table of Contents
Function Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-19
Alphanumeric and Shift Keys . . . . . . . . . . . . . . . . . . . . . . . . . A-19
Data Entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-19
Fast Key Sequences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-20
Fast Key Sequence Conventions . . . . . . . . . . . . . . . . . . . A-20
Fast Key Sequence Example . . . . . . . . . . . . . . . . . . . . . . A-20
Menus and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-20
Main Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-20
Online Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-21
Diagnostic Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-21
APPENDIX B
Process Configuration
Data Sheets
Model 1195 Integral Orifice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2
ProPlate Flow meter Model P95 . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3
APPENDIX C
Calculation Data Sheets Calculation
Data Sheets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1
APPENDIX D
Approval Drawings Approvals Pending. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-1
APPENDIX E
Spare Parts

Product
Manual
Rosemount and the Rosemount logotype are registered trademarks of Rosemount Inc.,
Annubar and Pak-Lok are registered trademarks of Dieterich Standard Inc.
Mass ProPlate, ProPlate and Annubar are registered trademarks of Dieterich Standard Inc.
Monel is a registered trademark of International Nickel Co.
Teflon is a registered trademark of E. I. Du Pont de Nemours & Co.
Hastelloy C and Hastelloy C-276 are registered trademarks of Cabot Corp
HART is a registered trademark of the HART Communication Foundation
All other marks are the property of their respective owners
COVER PHOTO: 848-848C004
NOTICE
Read this manual before working with the product. For personal and system safety, and
for optimum product performance, make sure you thoroughly understand the contents
before installing, using, or maintaining this product.
Within the United States, Rosemount Inc. has two toll-free assistance numbers:
Customer Central
Technical support, quoting, and order-related questions.
1-800-999-9307 (7:00 am to 7:00 pm CST)
North American Response Center
Equipment service needs.
1-800-654-7768 (24 hours—includes Canada)
Outside of the United States, contact your local Rosemount representative.
The products described in this document are NOT designed for nuclear-qualified
applications. Using non-nuclear qualified products in applications that require nuclear-
qualified hardware or products may cause inaccurate readings.
Forinformation on Rosemount nuclear-qualified products, contact your local Rosemount
Sales Representative.
This device is intended for use in temperature monitoring applications and should notbe
used in control and safety applications.
Installation and
Operation Manual
ProPlate®Flowmeter
Mass ProPlate®Flowmeter
Model 1195 Integral Orifice

Section
1-1
1Introduction
The Model 1195 Integral Flow Orifice Assembly is a primary flow
element. It is designed to create a differential pressure proportional to
flow in a 1/2 in. (15 mm), 1 in. (25 mm), or 1 1/2 in. (40 mm) process
pipe. ProPlate®and Mass ProPlate®are integrated flow meters
combining the 1195 Integral Orifice with either a 3051CD Smart DP
Transmitter or 3095MV MultiVariable Mass Flow Transmitter and
RTD Temperature Measurement.
For the Model 1195, this process is measured by a secondary element,
such as one of the Rosemount differential pressure transmitters listed
in Table 1-1. The Model 1195, ProPlate and Mass ProPlate measure
flow rates ranging from 0.001 GPM (0.004
O /min) to 95 GPM (360 O /min)
in clean liquids, or from 0.25 ft3/hr (0.007 m3/hr) to 22,000 ft3/hr (623
m3/hr) in clean gas or steam.
NOTE
This device is designed to measure forward flow.
Table 1-1.
Rosemount Transmitters
for use with the Model 1195.
SAFETY MESSAGES Procedures and instructions in this manual may require special
precautions to ensure the safety of the personnel performing the
operations. Refer to the safety messages, listed at the beginning of each
section, before performing any operations.
HOW TO USE THIS
MANUAL This product manual provides installation, configuration,
calibration, troubleshooting, and maintenance instructions
for the Model 1195, ProPlate, and Mass ProPlate Mass Flowmeter.
This section contains an explanation of each section of the manual, a
flowchart for using the manual, and an installation checklist.
Section 2: Hardware Installation explains initial inspection,
operating limitations, and in what location and orientation to install
the Model 1195, ProPlate, or Mass ProPlate models for liquid, gas or
steam service. Also explains how to install the remote mounted Model
1195, ProPlate, and Mass ProPlate electronics for liquid, gas or steam
service.
Section 3: Field Wiring and Electrical Considerations provides
electrical considerations and field wiring diagrams to wire the ProPlate
and Mass ProPlate.
Model 1151DP Differential Pressure Transmitter
Model 1151DP Square Root Flow Transmitter
Model 1151HP High Pressure Differential Transmitter
Model 1151 Low-Power Pressure Transmitter
Model 1151DP Smart Pressure Transmitter
Model 3051C Smart Differential Pressure Transmitter
Model 2024D Differential Pressure Transmitter
Model 3095 MV™Multivariable™Mass Flow Transmitter

Rosemount Model 1195/ProPlate/Mass ProPlate
1-2
Section 4: Commissioning describes how to commission direct
mounted and remote mounted ProPlates and Mass ProPlates after
installation.
Section 5: Electronics Functions provides information for
commissioning the electronics, including operation of the software
functions, configuration parameters, and on-line variables of the
ProPlate or Mass ProPlate.
Section 6: Using the Mass ProPlate Engineering Assistant
Software describes how to use the configuration software, including
installing the software onto a PC, establishing communications with
the Mass ProPlate, configuring the Mass ProPlate, creating a
configuration file, and calibrating the Mass ProPlate. This section also
explains the configuration software menus.
Section 7: LCD Meter Options provides information about
installation options on ProPlate and Mass ProPlate.
Section 8: Maintenance explains maintenance on the primary flow
element.
Section 9: Troubleshooting provides troubleshooting techniques for
common operating problems associated with ProPlate and Mass
ProPlate and provides information on how to wire your integral or
remote RTD and maintenance for integral RTDs.
Section 10: Specifications and Reference Data provides
specification and reference data for the Model 1195, ProPlate, and Mass
ProPlate.
Appendix A: HART Communicator contains a communicator
overview, a HART communicator menu tree for the ProPlate and Mass
ProPlate, and a table of diagnostic messages associated with the
communicator.
Appendix B: Process Configuration Data Sheets shows forms
used to identify important physical specifications about the process and
the Model 1195, ProPlate, or Mass ProPlate.
Appendix C: Calculation Data Sheets shows examples of
calculation data sheets that can be generated and shipped directly to
the customer once a completed Process Configuration Data Sheet has
been submitted to Dieterich Standard, Inc. or Rosemount Inc. for the
Model 1195, ProPlate, or Mass ProPlate.
Appendix D: Approval Drawings illustrates Factory Mutual (FM)
and Canadian Standards Association (CSA) certified drawings.
Appendix E: Spare Parts
contains a table of spare parts available for ordering.
INSTALLATION
FLOWCHART AND
CHECKLIST
Figure 1-1 shows an installation flowchart to provide guidance through
the installation process. Following the figure, an installation checklist
has been provided to verify that all critical steps have been taken in the
installation process. The checklist numbers are indicated in the
flowchart.

1-3
Figure 1-1.
Installation Chart Start
Unpack the transmitter
Review Product Manual
Hazardous
Location?
Review Section 2 to verify proper
locations
Review Appendix D
Verify model indication on
tag
Bench
Configure? Review Section 5: Electronics
Functions
Remote Mounted
Electronics? Install hardware according to Section
2.
Install flowmeter according to
Section 2.
Wire flowmeter according to
Section 3.
Install electronics according to
Section 3.
Remote Mounted
Electronics?
Commission flowmeter according to
Section 4.
Commission flowmeter according to
Section 4.
Finish
Steps 1,2
Step 3
Step 4
Steps 5-8
Steps 5-8
Step 9
Steps 10-13
Steps 10-13
Yes
Yes
Yes
Yes
No
No
No
No

Rosemount Model 1195/ProPlate/Mass ProPlate
1-4
The following list is a summary of the steps required to complete a
flowmeter installation. If this is an entirely new installation, begin
with step 1.
1. Determine where the flow meter is to be placed within the piping
system.
2. Establish the proper orientation as determined by the intended
service for the flowmeter.
3. Review Appendix D: Approval Drawings if the flowmeter is located
in a hazardous location.
4. Confirm the flow meter configuration.
5. Remove appropriate length for the meter section from the piping.
6. Insure process connections match the meter section to be installed.
7. Connect the meter section to process connections and orient the
transmitter per flow diagrams in “Hardware Installation”on
page 2-8.
8. Tighten process connections.
9. Wire the flow meter electronics.
10. Supply power to the flowmeter.
11. Perform a trim for mounting effects.
12. Check for leaks.
13. Commission the flow meter.

Section
2-1
2Hardware Installation
MODEL 1195 INTEGRAL
ORIFICE The orifice assembly installs directly into the customer’s process piping
with threaded, welded, or flanged connections. The transmitter may be
mounted directly to the orifice assembly or mounted remotely using
optional remote connectors.
Available options allow the user to have the Model 1195 sized for
specific operating conditions and laboratory flow calibrated for
improved accuracy.
Appendix C: Calculation Data Sheets shows the Calculation Data Sheet
that specifies the physical parameters of the orifice from a detailed
sizing calculation. The calculation should be retained for future
reference.
Figure 2-1. ProPlate Mounting
Orientation (305 Manifold Shown)
Mounting The flow measurement’s accuracy depends to a great extent on proper
installation of the transmitter and orifice assembly. Mounting the
transmitter close to the process and using a minimum of piping ensures
the greatest accuracy. Keep in mind, however, the need for easy access,
safety of personnel, practical field calibration, and a suitable
transmitter environment. In general, install the transmitter so as to
minimize vibration, shock, and temperature fluctuation.

Rosemount Model 1195/ProPlate/Mass ProPlate
2-2
If the orifice assembly has socket-weld end connections, the customer
must machine the corresponding ends of the process pipe to the
appropriate outside diameter for a slip-in fit. Dimensions for this
procedure are listed in Section 10: Specifications and Reference Data.
Use welding procedures qualified per AWS, API, ASME, or other
appropriate industry code when installing assemblies with socket-weld
or beveled pipe end connections.
Bypass Manifold
A differential pressure transmitter, such as the Model 3051C, can be
mounted directly to the orifice assembly with a bypass manifold, or
mounted indirectly using customer-supplied pressure piping.
Installation of a 3-valve bypass manifold between the orifice and
transmitter to allow transmitter servicing without process flow
interruption is recommended.
Remote Connectors
Transmitters remotely connected to the orifice require two pairs of
pressure connection adaptors and bolts. One pair is supplied with the
transmitter and the other is provided with the orifice assembly.
Connections for the pressure piping are tapped for
× –14 NPT. Any remote
pressure piping must be supplied by the customer.
Straight Pipe Lengths
Associated piping optionally supplied with the orifice assembly
measures approximately 20 pipe diameters upstream and 10 diameters
downstream. Flow must enter the orifice assembly at the upstream
end. These straight lengths minimize the effects of upstream and
downstream piping disturbances. If the disturbance is severe, or if the
piping is not supplied with the orifice assembly, refer to Figure 2-2 for
the minimum required straight runs of pipe for specific upstream
disturbance situations.
Gaskets
The customer must provide gaskets between the orifice assembly flange
and the mating process flange. These gaskets must be compatible with
the process temperature, pressure, and corrosion factors. Make sure
that the process flanges are compatible with the orifice assembly flanges.
Wetleg Seal Liquid
In cases where the process fluid cannot come into direct contact with
the transmitter, use a suitable seal liquid in the transmitter lines. If the
process fluid is steam, then water is the only suitable seal liquid. For
other process fluids, your sales representative can help determine the
proper seal liquid where a wetleg installation is desired.
Mounting a differential pressure transmitter or a 3-valve bypass manifold directly to the
orificeassembly can damage the process piping if vibration is present. Use a transmitter
support bracket if this condition exists.