Emerson X-STREAM XE User manual

www.EmersonProcess.com
Instruction Manual
HASXEE-IM-HS
10/2012
Gas Analyzers
X-STREAM Enhanced Series
Instruction Manual

ESSENTIAL INSTRUCTIONS
READ THIS PAGE BEFORE PROCEEDING!
Emerson Process Management (Rosemount Analytical) designs, manufactures and
tests its products to meet many national and international standards. Because these
instruments are sophisticated technical products, you MUST properly install, use, and
maintain them to ensure they continue to operate within their normal specications.
The following instructions MUST be adhered to and integrated into your safety program
when installing, using and maintaining Emerson Process Management (Rosemount
Analytical) products. Failure to follow the proper instructions may cause any one of the
following situations to occur: Loss of life; personal injury; property damage; damage to
this instrument; and warranty invalidation.
• Read all instructions prior to installing, operating, and servicing the product.
• If you do not understand any of the instructions, contact your Emerson Process
Management (Rosemount Analytical) representative for clarication.
• Follow all warnings, cautions, and instructions marked on and supplied with the
product.
• Inform and educate your personnel in the proper installation, operation, and
maintenance of the product.
• Install your equipment as specied in the Installation Instructions of the
appropriate Instruction Manual and per applicable local and national codes.
Connect all products to the proper electrical and pressure sources.
• To ensure proper performance, use qualied personnel to install, operate, update,
program, and maintain the product.
• When replacement parts are required, ensure that qualied people use replacement
parts specied by Emerson Process Management (Rosemount Analytical).
Unauthorized parts and procedures can affect the product’s performance, place the
safe operation of your process at risk, and VOID YOUR WARRANTY. Look-alike
substitutions may result in re, electrical hazards, or improper operation.
• Ensure that all equipment doors are closed and protective covers are in place,
except when maintenance is being performed by qualied persons, to prevent
electrical shock and personal injury.
The information contained in this document is subject to change without notice.
6th edition, 10/2012
X-STREAM and IntrinzX are marks of one of the Emerson group of companies.
All other marks are property of their respective owners.
Emerson Process Management GmbH & Co. OHG
Rosemount Analytical
Process Gas Analyzer Center of Excellence
Industriestrasse 1
63594 Hasselroth
Germany
T [phone]
F [phone]

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TOC Table of contents
SHORT FORM GUIDE FOR THIS MANUAL
To nd information about see chapter
Safety instructions ...........................S
The different instruments designs ..............1
The instruments technical data.................2
Measuring principles characteristics ............3
How to install the instruments .................4
1st startup procedures,
checking the instrument´s setup ...............5
Software menu structure, how to navigate
and menu entries descriptions .................6
Basic procedures (e.g. calibration)..............7
Maintenance procedures ......................7
Status messages and troubleshooting ..........8
Modbus parameters ..........................9
Service information ..........................10
Dismounting and disposal of instruments........11
Block diagrams, terminals & connectors..... Appendix
Index .....................................IDX

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Table of ConTenTs
Introduction S-1
Denitions S-1
Terms Used in This Instruction Manual .........................................S-2
Symbols Used on and Inside the Unit ..........................................S-3
Symbols Used in This Manual ................................................S-4
Safety Instructions S-5
Intended Use Statement.....................................................S-5
General Safety Notice / Residual Risk ..........................................S-5
ADDITIONAL LITERATURE..................................................S-5
Authorized Personnel.......................................................S-6
Notes on Batteries .........................................................S-6
Installing and Connecting the Unit.............................................S-7
Operating and Maintaining This Unit ...........................................S-7
Chapter 1 Technical Description 1-1
1.1 Overview .............................................................1-4
1.1.1 The Front Panel.......................................................1-4
1.2 Conguration of Gas Lines ...............................................1-5
1.2.1 Materials Used .......................................................1-5
1.2.2 Safety Filter..........................................................1-5
1.2.3 Gas Inlets and Outlets..................................................1-5
1.2.4 Tubing ..............................................................1-5
1.2.5 Infallible Containments .................................................1-5
1.2.6 Optional Components for Gas Lines .......................................1-6
1.2.7 Congurations .......................................................1-10
1.3 Interfaces............................................................1-11
1.3.1 Analog Outputs ......................................................1-11
1.3.2 Status Relays .......................................................1-11
1.3.3 Modbus Interface, Ethernet .............................................1-12
1.3.4 Serial Interface ......................................................1-12
1.3.5 USB Interfaces ......................................................1-12
1.3.6 Optional Interfaces ...................................................1-13
1.4 Comparison of the Various X-STREAM Enhanced Analyzer Models..............1-14
1.5 X-STREAM XEGK: ½19 Inch Table-Top Unit.................................1-16
1.6 X-STREAM XEGP: 19 Inch Table-Top or Rackmount Design ....................1-18
1.7 X-STREAM XEXF: Field Housing With (XEF ) Single or (XDF) Dual Compartment ...1-20
1.7.1 Field Housings XEXF for Installation in Hazardous Areas (Ex-Zones & Divisions)...1-24
1.8 X-STREAM XEFD: Cast Aluminum Flameproof Housing .......................1-25

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Chapter 2 Technical Data 2-1
2.1 Common Technical Data .................................................2-2
2.2 Model-Specic Technical Data.............................................2-6
2.2.1 X-STREAM XEGK: ½19 Inch Tabletop Unit .................................2-6
2.2.2 X-STREAM XEGP: 19 Inch Tabletop and Rack-Mount Models . . . . . . . . . . . . . . . . .2-12
2.2.3 X-STREAM XEXF: Field Housing With (XEF) Single or (XDF) Dual Compartment ..2-15
2.2.4 X-STREAM XEFD: Flameproof Housing...................................2-19
2.3 Information on Name Plate ..............................................2-22
Chapter 3 Measuring Principles 3-1
3.1 Infrared Measurement (IR), Ultraviolet Measurement (UV).......................3-1
3.1.1 IntrinzX Technology....................................................3-1
3.1.2 NDIR Detector........................................................3-3
3.1.3 Technical Implementation ...............................................3-4
3.2 Oxygen Measurement ...................................................3-5
3.2.1 Paramagnetic Measurement.............................................3-5
3.2.2 Electrochemical Measurement ...........................................3-8
3.2.3 Electrochemical Trace Oxygen Measurement...............................3-11
3.3 Thermal Conductivity Measurement .......................................3-13
3.3.1 Principle of Operation .................................................3-13
3.3.2 Technical Implementation ..............................................3-14
3.4 Trace Moisture Measurement ............................................3-15
3.4.1 Special Operating Conditions ...........................................3-16
3.4.2 Accompanying Gases .................................................3-17
3.5 Measurement Specications .............................................3-19
Chapter 4 Installation 4-1
4.1 Scope of Supply........................................................4-1
4.2 Introduction ...........................................................4-2
4.3 Gas Conditioning .......................................................4-3
4.4 Gas Connections .......................................................4-5
4.5 Electrical Connections ...................................................4-7
4.6 Analyzer Specic Instructions for Installation..................................4-8
4.6.1 X-STREAM XEGK, X-STREAM XEGP.....................................4-9
4.6.2 X-STREAM XEXF (Single XEF; Dual XDF) ................................4-20
4.7 Notes On Wiring Signal Inputs and Outputs .................................4-32
4.7.1 Electrical Shielding of Cables ...........................................4-32
4.7.2 Wiring Inductive Loads ................................................4-35
4.7.3 Driving High-Current Loads.............................................4-35
4.7.4 Driving Multiple Loads.................................................4-36
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Chapter 5 Startup 5-1
5.1 Introduction ...........................................................5-1
5.2 Symbols and Typographical Conventions ....................................5-2
5.3 Front Panel Elements ...................................................5-3
5.3.1 Display..............................................................5-3
5.3.2 Status Line and Text Message Line........................................5-3
5.3.3 Keys ..............................................................5-4
5.4 Software..............................................................5-6
5.4.1 Access Levels & Codes.................................................5-9
5.4.2 Special Messages....................................................5-10
5.5 Powering Up .........................................................5-10
5.5.1 Boot Sequence ......................................................5-10
5.5.2 Measurement Display .................................................5-10
5.6 Selecting the Language.................................................5-12
5.7 Checking the Settings ..................................................5-13
5.7.1 Installed Options .....................................................5-14
5.7.2 Conguring the Display ................................................5-15
5.7.3 Calibration Setup.....................................................5-16
5.7.4 Setting the Analog Outputs .............................................5-18
5.7.5 Setting Concentration Alarms ...........................................5-23
5.7.6 Backup the Settings ..................................................5-24
5.8 Perform a Calibration ...................................................5-26
Chapter 6 User Interface and Software Menus 6-1
6.1 Symbols and Typographical Conventions ....................................6-1
6.2 Menu System..........................................................6-2
6.2.1 Switching On .........................................................6-4
6.2.2 Control Menu.........................................................6-5
6.2.3 Setup Menu.........................................................6-21
6.2.4 Status Menu .......................................................6-108
6.2.5 Info Menu .........................................................6-122
6.2.6 Service Menu ......................................................6-126
Chapter 7 Maintenance and Other Procedures 7-1
7.1 Introduction ...........................................................7-1
7.2 General Maintenance Information ..........................................7-2
7.3 Performing a Leak Test ..................................................7-4
7.4 Calibration Procedures ..................................................7-5
7.4.1 Preparing Calibrations..................................................7-6
7.4.2 Manual Calibration ...................................................7-18
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7.4.3 Advanced Calibration .................................................7-21
7.4.4 Remote Calibration ...................................................7-35
7.4.5 Unattended Automatic Calibration........................................7-39
7.4.6 Verifying a Calibration .................................................7-42
7.4.7 Restoring a Calibration ................................................7-43
7.4.8 Cancelling an Ongoing Calibration .......................................7-43
7.5 Cross Interference Compensation.........................................7-44
7.6 Replacing Worn Out Sensors ............................................7-49
7.6.1 Safety Instructions....................................................7-49
7.6.2 Opening X-STREAM Analyzers .........................................7-50
7.6.3 Replacing the Electrochemical Oxygen-Sensor .............................7-53
7.6.4 Replacing the Trace Oxygen Sensor......................................7-60
7.6.5 Replacing the Trace Moisture Sensor .....................................7-61
7.7 Cleaning the Instrument´s Outside ........................................7-62
7.8 Save / Restore Conguration Data Sets ....................................7-63
7.8.1 Local Backup - Save ..................................................7-65
7.8.2 Local Backup - Restore................................................7-66
7.8.3 Factory Defaults - Restore .............................................7-67
7.8.4 USB Backup ........................................................7-68
7.8.5 Undo Restore .......................................................7-72
7.9 Handling Log Files.....................................................7-73
7.9.1 Conguring Log Files .................................................7-73
7.9.2 Exporting Log Files ...................................................7-74
7.9.3 Log Files Content ....................................................7-76
7.10 Files on USB Memory Device ............................................7-77
7.10.1 autorun.inf ..........................................................7-77
7.10.2 xe_win_tools.zip .....................................................7-78
7.11 Web Browser .........................................................7-79
7.11.1 Connection Via Network ...............................................7-79
7.11.2 Connection to Single Computer .........................................7-80
Chapter 8 Troubleshooting 8-1
8.1 Abstract ..............................................................8-1
8.2 Solving Problems Indicated by NAMUR Status Messages .......................8-2
8.2.1 Analyzer Related NAMUR Messages ......................................8-3
8.2.2 Channel Related Messages (preceded by Channel Tag, e.g. CO2.1) .............8-8
8.3 Solving Problems Not Indicated by Status Messages ..........................8-12
8.4 Troubleshooting on Components..........................................8-18
8.4.1 Opening X-STREAM Analyzers .........................................8-20
8.4.2 Signal Connectors on XSP Board........................................8-23
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8.4.3 Sample Pump: Replacement of Diaphragm ................................8-24
8.4.4 Paramagnetic Oxygen Cell for Standard Applications: Adjustment of Physical Zero .8-35
8.4.5 Thermal Conductivity Cell: Adjustment of Output Signal.......................8-38
Chapter 9 Modbus Functions 9-1
9.1 Abstract ..............................................................9-1
9.1.1 Modbus TCP/IP .......................................................9-1
9.2 Supported Functions ....................................................9-2
9.3 List of Parameters and Registers - Sorted by Tag Name.........................9-3
9.4 List of Parameters and Registers - Sorted by Daniel Registers...................9-34
Chapter 10 Service Information 10-1
10.1 Return of Material .....................................................10-1
10.2 Customer Service .....................................................10-2
10.3 Training .............................................................10-2
Chapter 11 Dismounting and Disposal 11-1
11.1 Dismounting and Diposal of the Analyzer ...................................11-1
Appendix A-1
A.1 Modbus Specication...................................................A-2
A.2 EC Declaration of Conformity ...........................................A-12
A.3 CSA Certicate of Compliance...........................................A-14
A.4 Block Diagram .......................................................A-21
A.5 Water Vapor: Relationship of Dewpoint, Vol.-% and g/Nm³.....................A-35
A.6 Declaration of Decontamination..........................................A-36
A.7 PLC Quick Reference .................................................A-37
A.8 Assignment of Terminals and Sockets.....................................A-43
A.8.1 Tabletop & Rack Mount Analyzers.......................................A-43
A.8.2 Field Housings......................................................A-44
Index I-1
Table of Contents

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Index of fIgures
Fig. 1-1: X-STREAM Enhanced Front Panel (here X-STREAM XEGP)................1-4
Fig. 1-2: Optional Heated Area...............................................1-8
Fig. 1-3: Suppressed Ranges Options .........................................1-9
Fig. 1-4: Gas Flow Diagram: Single Channel Or in Series .........................1-10
Fig. 1-5: Ethernet Interface Marking..........................................1-12
Fig. 1-6: Serial Interface Marking ............................................1-12
Fig. 1-7: USB Interfaces ...................................................1-12
Fig. 1-8: X-STREAM XEGK - Views..........................................1-17
Fig. 1-9: X-STREAM XEGP - Details .........................................1-19
Fig. 1-10: X-STREAM XEXF Field Housings- Front Views..........................1-21
Fig. 1-11: X-STREAM XEF - Right Side and Bottom View..........................1-22
Fig. 1-12: X-STREAM XEF - Power Supply and Signal Terminals ....................1-23
Fig. 1-13: X-STREAM XEFD - Front View ......................................1-26
Fig. 1-14: X-STREAM XEFD - Bottom View.....................................1-27
Fig. 1-15: X-STREAM XEFD - Terminals .......................................1-28
Fig. 2-1: X-STREAM XEGK - Dimensions ......................................2-6
Fig. 2-2: X-STREAM XEGK - Rear Panel and Handle Variations.....................2-7
Fig. 2-3: UPS 01 Tabletop Power Supply Unit ...................................2-9
Fig. 2-4: UPS 01 Power Supply Unit for Rack Installation .........................2-10
Fig. 2-5: 10 A Tabletop PSU ................................................2-11
Fig. 2-6: X-STREAM XEGP - Dimensions .....................................2-12
Fig. 2-7: X-STREAM XEGP - Power Supply and Signal Connections ................2-14
Fig. 2-8: X-STREAM XEGP - With Screw-Type Terminal Adapters (Top View) .........2-14
Fig. 2-9: X-STREAM XEF - Dimensions.......................................2-15
Fig. 2-10: X-STREAM XDF - Dimensions.......................................2-16
Fig. 2-11: X-STREAM XEXF Field Housings - Power Supply Terminals / Fuse Holders ..2-18
Fig. 2-12: X-STREAM XEXF Field Housings - Signal Terminals .....................2-18
Fig. 2-13: X-STREAM XEFD - Dimensions .....................................2-19
Fig. 2-14: X-STREAM XEFD - Power Supply Terminals / Fuse Holders ...............2-21
Fig. 2-15: X-STREAM XEFD - Signal Terminals..................................2-21
Fig. 2-16: Analyzer Name Plate (examples).....................................2-22
Fig. 3-1: IntrinzX Signal Forms...............................................3-2
Fig. 3-2: Gas Detector Design Principle ........................................3-3
Fig. 3-3: Photometer Assembly Principle .......................................3-4
Fig. 3-4: Paramagnetic Oxygen Sensor - Assembly Principle .......................3-5
Fig. 3-5: Electrochemical O2Sensor - Design Principle ............................3-8

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Fig. 3-6: Electrochemical O2Sensor - Assembly .................................3-8
Fig. 3-7: Electrochemical Reaction of Oxygen Sensor.............................3-9
Fig. 3-8: Cover for EO2 Sensor Block At Rear Panel.............................3-10
Fig. 3-9: Trace Oxygen Sensor Design Principle ................................3-11
Fig. 3-10: Cover for TO2 Sensor Block At Rear Panel .............................3-12
Fig. 3-11: Wheatstone Bridge................................................3-13
Fig. 3-12: TC Cell, Exterior View, Thermal Isolation Removed.......................3-14
Fig. 3-13: TC Cell, Sectional View ............................................3-14
Fig. 3-14: Trace Moisture Sensor Assembly .....................................3-15
Fig. 4-1: X-STREAM Enhanced Analyzers - Scope of Supply .......................4-1
Fig. 4-3: Installation in Bypass Mode ..........................................4-6
Fig. 4-2: Labelling of Gas Connectors (example).................................4-6
Fig. 4-4: X-STREAM XEGK - Rack Mount Version Rear Panel ......................4-9
Fig. 4-5: X-STREAM XEGP - Table Top Version Rear Panel .......................4-10
Fig. 4-6: X-STREAM XEGP - Rear Panel, Terminal Adapters and Front Side Brackets...4-11
Fig. 4-7: Socket X1 - Analog & Digital Outputs 1–4 ..............................4-12
Fig. 4-8: Plug X2 - Serial Interface ...........................................4-13
Fig. 4-9: Conguration of XSTA Terminal Adapter ...............................4-14
Fig. 4-10: Sockets X4.1 and X4.2 - Pin Conguration .............................4-15
Fig. 4-11: Conguration of XSTD Terminal Adapter ...............................4-16
Fig. 4-12: Plug X5 - Analog Inputs ............................................4-17
Fig. 4-13: Conguration of XSTI Terminal Adapter ................................4-18
Fig. 4-14: Power Supply Connectors ..........................................4-19
Fig. 4-15: X-STREAM XEF - Dimensions for Installation...........................4-20
Fig. 4-16: X-STREAM XDF - Dimensions for Installation ..........................4-21
Fig. 4-17: X-STREAM XEXF Field Housings - Terminals, Cable Glands and Gas Fittings .4-22
Fig. 4-18: Terminal Block X1 - Analog Signals and Relay Outputs 1-4 ................4-25
Fig. 4-19: Terminal Block X1 - Serial Interface ...................................4-26
Fig. 4-20: Ethernet Connector ...............................................4-27
Fig. 4-21: X4: Terminal Blocks for Digital Inputs and Outputs........................4-28
Fig. 4-22: Terminal Block X5 - Analog Input Signals ..............................4-29
Fig. 4-23: Power Supply Connections .........................................4-30
Fig. 4-24: Shielded Signal Cable, Shielding Connected At Both Ends. ................4-32
Fig. 4-25: Shielded Signal Cable, Shielding Connected At One end...................4-33
Fig. 4-26: Signal Cable With Double Shielding, Shieldings Connected AtAlternate Ends. .4-33
Fig. 4-27: Shield Connector Terminal With Cable .................................4-34
Fig. 4-28: Suppressor Diode for Inductive Loads. ................................4-35
Fig. 4-29: Driving High-Current Loads .........................................4-35
Index of Figures

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Fig. 4-30: Common Line....................................................4-36
Fig. 4-31: Loads in Parallel..................................................4-36
Fig. 5-1: X-STREAM Enhanced Front Panel ....................................5-3
Fig. 5-2: Arrangement of Concentration Thresholds..............................5-23
Fig. 6-1: X-STREAM Enhanced Software Menu Structure..........................6-2
Fig. 6-2: Measurement Display Elements......................................6-25
Fig. 6-3: Usage of Labels and Tags ..........................................6-31
Fig. 6-4: Measurement Display With Labels and Tags (example)....................6-99
Fig. 6-5: USB File System Structure.........................................6-104
Fig. 7-1: Leak Testing With U-Turn Manometer ..................................7-4
Fig. 7-2: Calibration Improvement by Variable Valve Assignments...................7-10
Fig. 7-3: Internal Valves Assignments.........................................7-12
Fig. 7-4: Zero All Calibration Procedure Flow Diagram ...........................7-24
Fig. 7-5: Span All Calibration Procedure Flow Diagram ...........................7-27
Fig. 7-6: Zero&Span All Calibration Procedure Flow Diagram ......................7-29
Fig. 7-7: Digital Inputs - Examples of Sequences................................7-37
Fig. 7-8: Graphical Explanation of Interval Time Settings..........................7-40
Fig. 7-9: X-STREAM XEGP ................................................7-50
Fig. 7-10: X-STREAM XEGK ................................................7-50
Fig. 7-11: X-STREAM XEXF Field Housings and XEFD - How to Open ...............7-51
Fig. 7-12: Location of the EO2Sensor Unit......................................7-56
Fig. 7-13: Sensor Unit Design................................................7-57
Fig. 7-14: Sensor At Rear Panel..............................................7-58
Fig. 7-15: OXS Board, Top View..............................................7-58
Fig. 7-16: Trace Moisture Sensor Assembly Separated ............................7-61
Fig. 7-17: Relations of Supported Data Sets, and Where to Find Further Information.....7-64
Fig. 7-18: USB File System Structure..........................................7-68
Fig. 7-19: Subdirectory for Log Files...........................................7-75
Fig. 7-20: Example of Log File ...............................................7-76
Fig. 7-21: USB File System Structure..........................................7-77
Fig. 7-22: Autorun.inf Template...............................................7-77
Fig. 7-23: Ethernet Connectors...............................................7-79
Fig. 7-24: Web Browser Logon Screen.........................................7-81
Fig. 7-25: Web Browser Measurements Screen..................................7-81
Fig. 8-1: X-STREAM XEF, XDF and XEFD, Opened With Visible Front Panel..........8-12
Index of Figures

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Index of Tables
Tab. 3-1: Paramagnetic Sensor - Cross Interferences (Examples) ......................3-6
Tab. 3-2: Solvent Resistant Paramagnetic Sensor - Approved Solvents ................3-7
Tab. 3-3: Paramagnetic Sensor - Medium Affected Materials ........................3-7
Tab. 3-4: Electrochemical Oxygen Measurement - Cross Interferences ................3-10
Tab. 3-5: Examples of Specific Thermal Conductivities ............................3-13
Tab. 3-6: Dew Points and Water Content (at 1013 HPa) ...........................3-16
Tab. 3-7: Limitations on Gases...............................................3-17
Tab. 3-8: Gas Components and Measuring Ranges, Examples .....................3-19
Tab. 3-9: IR, UV, VIS, TCD - Standard and Enhanced Measurement Performance Specs . 3-20
Tab. 3-10: Trace Moisture - Standard Measurement Performance Specifications ........3-20
Tab. 3-11: Oxygen - Standard and Enhanced Measurement Performance Specifications..3-21
Tab. 3-12: Special Performance Specs for Gas Purity Measurements (Low Ranges).....3-22
Tab. 3-13: Special Performance Specs for Gas Purity Measurements (Suppr. Ranges) ...3-23
Tab. 5-1: Analog Output Signals Settings and Operation Modes .....................5-21
Tab. 6-1: Analog Output Signals..............................................6-63
Tab. 6-2: Analog Output Failure Modes ........................................6-65
Tab. 6-3: Digital Output Signals ..............................................6-69
Tab. 6-4: Digital Input Signals................................................6-72
Fig. 8-2: X-STREAM XEGP ................................................8-20
Fig. 8-3: X-STREAM XEGK ................................................8-21
Fig. 8-4: X-STREAM XEXF Field Housings and XEFD - How to Open ...............8-22
Fig. 8-5: XSP -Allocation of Signal Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-23
Index of Figures

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SSafety Instructions
The instruction manual contains information about the component assembly, function,
installation, operation and maintenance of the X-STREAM®Enhanced series gas analyzers.
The manual covers several X-STREAM analyzer models and so may contain information
about congurations and/or options not applicable to your analyzer.
The installation and operation of units for use in explosive (hazardous) environments is
not covered in this manual.
Analyzers intended to be used in such environments are supplied with further instruction
manuals, which should be consulted in addition to this.
INTRODUCTION
The following denitions apply to the terms WARNING, CAUTION and NOTE, and the sym-
bol , as used in this manual.
DEFINITIONS
NOTE!
Indicates an imperative operational procedure, an important condition or instruction.
Indicates an operational or maintenance procedure, a process, a condition,
an instruction, etc.
Failure to comply may result in injury, death or permanent health risk.
Indicates an operational or maintenance procedure, a process, a condition,
an instruction, etc.
Failure to comply may result in damage to or destruction of the instrument,
or impaired performance.
The symbol , together with a page number ( 6-5 ) or chapter headline ( Startup )
refers to more information, provided on the indicated page or chapter.

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TERMS USED IN THIS INSTRUCTION MANUAL
Lower Explosion Limit (LEL)
Volume ratio of ammable gas in air below
which an explosive gas atmosphere will not
be formed: the mixture of gas and air lacks
sufcient fuel (gas) to burn.
Upper Explosion Limit (UEL)
Volume ratio of ammable gas in air above
which an explosive gas atmosphere will not
be formed: the mixture of gas and air is too
rich in fuel (decient in oxygen) to burn.
Flammable Gas(es)
Gases and gas mixtures are assigned to be
ammable if they might become ignitable
when in a mixture with air.
Explosive Gas(es)
Flammable Gases and gas mixtures in a mix-
ture with air within the explosive limits.
Intrinsically Safe Cell (IS Cell)
Cellssupplied withanintrinsically safepower
signal, approved by a Test Institute, to operate
with explosive gases.
The design ensures the IS cells remains safe
even in case of failure and explosive gases
are not ignited.
Infallible Containment
This term is derived from the standards of
explosion protection especially from the re-
quirementsfor pressurizedhousings: thusan
infallible containment can be characterized
by no intended leakage out of the gas paths
enabling gas to enter the inner compartment
of the analyzer housing.
NAMUR
NAMURisan internationaluserassociation of
automation technology in process industries.
This organisation has issued experience
reports and working documents, called re-
commendations (NE) and worksheets (NA).
Protection Class IP66 / NEMA 4X
Both terms are used to specify conditions for
equipment to be installed outdoor.
IP stands for Ingress Protection, the rst num-
ber species protection against solid objects
(6. = dust tight) while the second number
species the degree of protection against
liquids (.6 = heavy seas).
NEMA stands for National Electrical Manuf-
acturers Association. 4X species a degree
of protection to personnel against incidental
contact with the enclosed equipment; to pro-
videa degreeof protectionagainst fallingdirt,
rain, sleet, snow, windblown dust, splashing
water, and hose-directed water; and that will
be undamaged by the external formation of
ice on the enclosure

Emerson Process Management GmbH & Co. OHG S-3
X-STREAM XE
Instruction Manual
HASXEE-IM-HS
10/2012
SSafety Instructions
SYMBOLS USED ON AND INSIDE THE UNIT
This symbol at the instrument ... ... means
dangerous voltages may be accessible. Remo-
ving covers is permitted only, if the instrument is
disconnected from power - and even in this case
by qualied personnel only!
hot surfaces may be accessible. Removing
covers by qualied personnel is permitted only,
if the instrument is disconnected from power.
Nevertheless several surfaces may remain hot
for a limited time.
more detailled information available: see in-
struction manual before proceeding!
more detailled information available: see in-
struction manual before proceeding!
Wherever one or more of the following symbols appear on or inside the instrument, be careful
and read the instructions given in the accompanying manuals!
Strictly observe the given warnings, instructions and information to minimize hazards!

Emerson Process Management GmbH & Co. OHGS-4
X-STREAM XE Instruction Manual
HASXEE-IM-HS
10/2012
This symbol used in the manual ... ... means
dangerous voltages may be exposed
hot surfaces may be exposed
possible danger of explosion
toxic substances may be present
substances harmful to health may be present
indicates notes relating to heavy instruments
electrical components may be destroyed by
electrostatic discharges
units must be disconnected from the power
source
refers to conditions or information on operating
at low temperatures
indicates basic conditions or procedures are
being described.
This symbol may also indicate information impor-
tant for achieving accurate measurements.
SYMBOLS USED IN THIS MANUAL
Where one or more of the following symbols appear within this manual, carefully read the rela-
ted information and instructions!
Strictly observe the given warnings, instructions and information to minimize hazards!

Emerson Process Management GmbH & Co. OHG S-5
X-STREAM XE
Instruction Manual
HASXEE-IM-HS
10/2012
SSafety Instructions
INTENDED USE STATEMENT
X-STREAM XE series gas analyzers are intended to be used as analyzers for industrial
purposes. They must not be used in medical, diagnostic or life support applications nor
as safety devices.
Using X-STREAM XE analyzers as safety devices, requiring redundant design or SIL clas-
sication, is also not permitted.
No independent agency certications or approvals are to be implied as covering such
applications!
GENERAL SAFETY NOTICE / RESIDUAL RISK
If this equipment is used in a manner not specied in these instructions, protective sy-
stems may be impaired.
Despite of incoming goods inspections, production control, routine tests and application
of state-of-the-art measuring and test methods, an element of risk remains when operating
a gas analyzer!
Even when operated as intended and observing all applicable safety instructions some
residual risks remain, including, but not limited to, the following:
• An interruption of the protective earth line, e.g. in an extension cable, may result in risk
to the user.
• Live parts are accessible when operating the instrument with doors open or covers
removed.
• The emission of gases hazardous to health may even be possible when all gas connec-
tions have been correctly made.
Avoid exposure to the dangers of these residual risks by taking particular care when in-
stalling, operating, maintaining and servicing the analyzer.
SAFETY INSTRUCTIONS
ADDITIONAL LITERATURE
This manual covers aspects important for installation and startup of X-STREAM XE gas
analyzers.
For comprehensive information on operating and maintain/service the instrument in a
safe manner it is MANDATORY to read all additional instruction manuals! If not provided
as printed version, check the accompanying USB stick for an electronic version (PDF)!
The following additional instruction manuals are available or referenced within this manual:
• HASICx-IM-H Infallible containment instruction manual
• Separate manuals for Hazardous Area applications
Contact your local service center or sales ofce when missing documents.
SAVE ALL INSTRUCTIONS FOR FUTURE USE!

Emerson Process Management GmbH & Co. OHGS-6
X-STREAM XE Instruction Manual
HASXEE-IM-HS
10/2012
NOTES ON BATTERIES
• This instrument contains a Li battery (button cell) of type CR 2032.
• The battery is soldered and usually does not need to be replaced during the
instrument´s lifetime.
• At the end of lifetime, the instrument must be disposed in compliance with the wast
regulations. The disposal specialist then has to disassemble the instrument and
dispose the battery in compliance with the regulations.
• Batteries may leak, overheat or explode if not handled properly.
• Do not open or try to charge a battery.
• Do not expose batteries to heat or re.
AUTHORIZED PERSONNEL
In-depth specialist knowledge is an absolutely necessary condition for working with and
on the analyzer.
Authorized personnel for installing, operating, servicing and maintaining the analyzer are
instructed and trained qualied personnel of the operating company and the manufac-
turer.
It is the responsibility of the operating company to
• train staff,
• observe safety regulations,
• follow the instruction manual.
Operators must
• have been trained,
• have read and understood all relevant sections of the instruction manual before
commencing work,
• know the safety mechanisms and regulations.
To avoid personal injury and loss of property, do not install, operate, maintain or service
this instrument before reading and understanding this instruction manual and receiving
appropriate training.
Safety Instructions

Emerson Process Management GmbH & Co. OHG S-7
X-STREAM XE
Instruction Manual
HASXEE-IM-HS
10/2012
SSafety Instructions
Safety Instructions
INSTALLING AND CONNECTING THE UNIT
The following notices should be carefollowed to ensure compliance with the low voltage directive
(Europe) and other applicable regulations.
1. Suitable grounding connections should be made at all connectors provided for this purpose.
2. All safety covers and grounding connections must be properly reinstated after maintenance
work or troubleshooting.
3. A fuse should be provided at the installation site which will completely disconnect the unit
in case of failure. Installing an isolating switch may also be benecial. In either case, these
components must be constructed to conform to recognised norms.
OPERATING AND MAINTAINING THIS UNIT
On leaving our factory, this instrument confor-
med to all applicable safety directives.
In order to preserve this state of affairs, the
operator must take care to follow all the in-
structionsandnotes given inthis manual and
on the unit.
Before switching on the unit, ensure that the
local nominal mains voltage corresponds to
the factory-set operational voltage of this
unit.
Any interruption of the protective earth con-
nections,whether insideoroutsideofthe unit,
mayresult inexposuretotherisk ofelectricity.
Deliberately disconnected the protective earth
is therefore strictly forbidden.
Removing covers may expose components
conducting electric current. Connectors may
also be energised. The unit should therefore
be disconnected from the power supply before
any kind of maintenance, repair or calibration
work requiring access to the inside of the
unit.
Only trained personnel who are aware of
the risk involved may work on an open and
energized unit.
Fuses may only be replaced by fuses of an
identical type and with identical ratings. It is
forbidden to use repair fuses or to bypass
fuses.
Take note of all applicable regulations when
using this unit with an autotransformer or a
variable transformer.
Substances hazardous to health may escape
from the unit’s gas outlet. This may require
additional steps to be taken to guarantee the
safety of operating staff.

Emerson Process Management GmbH & Co. OHGS-8
X-STREAM XE Instruction Manual
HASXEE-IM-HS
10/2012
Safety Instructions
EXPLOSION HAZARD
The units describedin thismanual maynot be usedin explosiveatmospheres
without additional safety measures.
ELECTRICAL SHOCK HAZARD
Do not operate without covers secure.
Do not open while energized.
Installation requires access to live parts which can cause death or serious
injury.
For safety and proper performace this instrument must be connected to a
properly grounded three-wire source of power.
TOXIC GASES
This unit’s exhaust may contain toxic gases such as (but not limited to)
e.g. sulfur dioxide. These gases can cause serious injuries.
Avoid inhaling exhaust gases.
Connect the exhaust pipe to a suitable ue and inspect the pipes regularly
for leaks.
All connections must be airtight to avoid leaks;
7-4 for instructions
on performing a leak test.