Emerson Rosemount 1195 User manual

Quick Start Guide
00825-0100-4686, Rev FA
September 2017
Rosemount™1195 Integral Orifice
Assembly
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September 2017
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Quick Start Guide
NOTICE
This document provides basic installation guidelines for the Rosemount1195 Integral Orifice Assembly. For
comprehensive instructions for detailed configuration, diagnostics, maintenance, service, installation, or
troubleshooting refer to the Rosemount 1195 Reference Manual. The manual and this guide are also available
electronically on EmersonProcess.com/Rosemount.
If the Rosemount 1195 Integral Orifice was ordered assembled to a Rosemount Pressure Transmitter, refer to
the following Quick Start Guides for information on configuration and hazardous locations certifications:
Rosemount 3051S Quick Start Guide
Rosemount 3051SMV Quick Start Guide
Rosemount 3051 Quick Start Guide
Process leaks may cause harm or result in death
To avoid process leaks, only use gaskets designed to seal with the corresponding flange and O-rings to seal
process connections.
Contents
Rosemount 1195 Integral Orifice Assembly
View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3
Location and orientation . . . . . . . . . . . . . page 3
Primary element orientation . . . . . . . . . . page 6
Primary element installation . . . . . . . . . . page 8
Preparing for operation . . . . . . . . . . . . . .page 10
Product certifications . . . . . . . . . . . . . . .page 14
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1.0 Rosemount 1195 Integral Orifice Assembly View
Figure 1. Enhanced Support Body(1)
2.0 Location and orientation
Install the Rosemount 1195 Integral Orifice in the correct location within the
piping branch to prevent inaccurate measurement caused by flow disturbances.
2.1 Straight pipe length
Use the upstream (U) and downstream (D) lengths provided below in
conjunction with figures below to determine the appropriate upstream (U) and
downstream (D) pipe lengths. For example, for a 1-in. line size with a beta ratio
(β) of 0.4 using installation of Figure 3, the straight length of upstream piping
required is 25 ⫻1 = 25-in., and downstream 10 ⫻1 = 10-in.
Note
The Rosemount 1195 Integral Orifice comes with the associated pipe lengths
(18D upstream and 8D downstream) when ordered with process pipe-end connections.
A. Manifold
B. Gaskets
C. Studs
D. Nuts
E. Transmitter
F. Rosemount 1195 enhanced support body
G. Enhanced support orifice plate
1. Transmitter and housing are shown for clarity purposes - only supplied if ordered.
A
B
CD
E
F
G
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Quick Start Guide
Straight run requirements(1)
Figure 2. Reducer
(2 d to d over a length of 1.5 d to 3 d)
Figure 3. Single 90° Bend Flow from One Branch
Figure 4. Two or More 90° Bends in Same Planes
Figure 5. Two or More 90° Bends in Different Planes
Figure 6. Expander
(0.5 d to d over a length of d to 2 d)
1. For dimensions, see Table 1 on page 5.
UD
UD
UD
UD
UD
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September 2017
Figure 7. Ball/Gate Valve Fully Open
Table 1. Straight Run Requirements (in Pipe Diameters)
β(1)
1. Interpolation of intermediate β values can be used.
Figure 3
upstream
(U)
Figure 4
upstream
(U)
Figure 5
upstream
(U)
Figure 6
upstream
(U)
Figure 7
upstream
(U)
Figure 8
upstream
(U)
Figures 3–8(2)
On downstream
(D)
2. All straight lengths are expressed as multiples of the pipe inside diameter (d) and shall be measured from the upstream face of orifice
plate.
0.20 20 24 25 30 22 22 10
0.40 20 25 27 31 22 22 10
0.50 20 25 28 33 23 23 10
0.60 20 27 31 37 25 25 10
0.70 23 32 35 42 28 28 10
0.75 25 35 38 45 30 30 10
UD
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3.0 Primary element orientation
Figure 8. Rosemount 1195 Flowmeter Orientation with Traditional Style
Manifold
Gas (horizontal) Gas (vertical)
Liquid (horizontal) Liquid (vertical)
Steam (horizontal) Steam (vertical)
A. 90° recommended zone
B. Vertical plane
C. Horizontal plane
D. 360° recommended zone
E. Block valves
F. Vent valves
A
B
C
D
FLOW
A
C
B
D
FLOW
A
C
B
FLOW
F
E
D
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Figure 9. Rosemount 1195 Flowmeter Orientation with Flange by Flange
Manifold
Note
For saturated steam that is not high quality, it is recommended to mount in a vertical line
to avoid damming effect of the liquid.
Gas (horizontal) Gas (vertical)
Liquid (horizontal) Liquid (vertical)
Steam (horizontal) Steam (vertical)
A. 120° recommended zone
B. Horizontal plane
C. Vertical plane
D. 360° recommended zone
E. Block valves
F. Vent valves
A
B
C
D
A
B
C
D
A
B
C
FLOW
F
E
D
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4.0 Primary element installation
1. Ensure the side of the orifice plate marked “inlet” is facing upstream. This
stamping is found on the part of the orifice plate that extends beyond the
orifice bodies. Before pressurizing line, insure torque values shown below are
met. See Table 2 and Figure 10 for torque requirements of manifold studs
and orifice body studs. See the appropriate transmitter manual for torque
requirements of transmitter bolts.
Figure 10. Rosemount 1195 Assembly Fastener Naming Convention
Table 2. Stud and Nut Torque Specifications(1)(2)
1. Studs and nuts should be tightened to specification in two to three steps following a cross pattern.
2. Never reuse gaskets. Always replace gaskets after disassembly to ensure proper seal.
Manifold studs Torque
All Line sizes and gasket types 32 lb-ft.(44 N-m)
Orifice body studs Torque
All line sizes and gasket types 60 lb-ft. (82 N-m)
Traditional body Enhanced support body
Torque cross pattern
A. Transmitter bolts - 4⫻
B. Manifold studs - 4⫻
C. Orifice body studs - 2⫻
D. Orifice body studs - 4⫻
A
B
C
A
B
D
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September 2017
2. Units with flanged process connections:
a. Install the flanges in the process pipe. The distance between flanges
should be equal to the overall length of the flowmeter, plus clearance for
gaskets.
b. Install the unit between the flanges, using studs, nuts, and gaskets
appropriate for the flange size/rating and process conditions. Proper
support is needed at the flange connections as shown below.
See Figure 11.
3. Units with threaded process connections:
a. Install the unit using the appropriate threaded connection hardware.
4. Units with Socketweld Bodies:
a. To ensure perpendicularity of the pipe to the orifice fitting, the socket
diameter is smaller than the standard pipe OD. The pipe OD must be
machined-to-fit prior to welding.
b. To prevent damage, remove the transmitter prior to welding.
Figure 11. Recommended Support Locations for Installation
A. Support
B. No step
5. Once the Rosemount 1195 is installed ensure that it is supported properly
and take precautions to ensure that it is not used as a step. Refer to Figure 11
for support locations.
AA
B
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5.0 Preparing for operation
Note
Serious injury can occur by opening the valves when the pipes are pressurized. Do not
bleed or vent process fluid if it is toxic or harmful to health or environment.
5.1 Direct mount 450 °F (232 °C) or less
Liquid applications
1. Pressurize line.
2. Open the equalizer valve.
3. Open the high and low side valves.
4. Bleed drain/vent valves until no gas is apparent in the liquid.
5. Close the vent/drain valves.
6. Close the low side valve.
7. Check the transmitter zero according to the transmitter product manual.
8. Close the equalizer valve.
9. Open the low side valve. The system is now operational.
Gas applications
1. Pressurize line.
2. Open the equalizer valve.
3. Open the high and low side valves.
4. Open drain/vent valves to ensure no liquid is present.
5. Close the vent/drain valves.
6. Close the low side valve.
7. Check the transmitter zero according to the transmitter product manual.
8. Close the equalizer valve.
9. Open the low side valve. The system is now operational.
Steam applications
1. Remove pressure from line.
2. Open equalizer, high, and low side valves.
3. Fill manifold and transmitter with water via drain vents.
4. Close low side valve.
5. Pressurize line.
6. Gently tap electronics body, manifold head, and integral orifice body with a
small wrench to dislodge any entrapped air.
7. Check the transmitter zero according to the transmitter product manual.
8. Close equalizer valve.
9. Open the low side valve. The system is now operational.
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5.2 Remote mount
Gas applications-transmitter located above Rosemount 1195 Taps
1. Pressurize line.
2. Open equalizer valve on transmitter manifold.
3. Open high and low side transmitter manifold valves.
4. Open drain/vent valves on transmitter manifold to ensure no liquids are
present.
5. Close drain/vent valves.
6. Close low side transmitter manifold valve.
7. Check transmitter zero according to transmitter manual.
8. Close equalizer on transmitter manifold.
9. Open low side valve on transmitter manifold. The system is now operational.
Figure 12. Remote Gas Service(1)
A. Low valve
B. Vent
C. High valve
D. Equalizer valve
1. Applicable to both body assemblies.
FLOW
A
B
C
D
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Liquid applications-transmitter located below Rosemount 1195
Taps
1. Pressurize line.
2. Open equalizer valve on transmitter manifold. Close equalizer valve at
integral orifice, if one is used.
3. Open high and low side transmitter manifold valves and high and low block
valves at integral orifice.
4. Bleed drain/vent valves on transmitter manifold until no air is present.
5. Close transmitter manifold drain vent valves, then bleed vent valves at the
integral orifice block valves until no air is present.
6. Close vent valves at integral orifice block valves.
7. Close equalizer valve at transmitter manifold.
8. Close low and high side block valves at integral orifice.
9. Open vent valves at integral orifice block valves.
10. Check transmitter zero according to transmitter manual.
11. Close vent valves at integral orifice block valves.
12. Open high and low side block valves at integral orifice. The system is now
operational.
Steam service-transmitter located below Rosemount 1195 Taps
1. Remove pressure from line or close block valves at integral orifice.
2. Open equalizer valves, high and low side valves on the transmitter manifold.
Close equalize valve at integral orifice, if one is used.
3. Open vent valves at integral orifice block valves. To vent sensing lines.
4. Fill transmitter manifold and instrument lines with water via low side vent at
integral orifice block valves.
5. Open and close vent valves at transmitter to bleed out trapped air.
6. Close the equalizer valve at transmitter manifold.
7. Complete filling the low side and high side sensing lines.
8. Gently tap electronics body, transmitter manifold, instrument lines, and
integral orifice with a small wrench to dislodge any trapped air.
9. Check transmitter zero according to transmitter manual.
10. Close vent valves at integral orifice block valves.
11. If block valves at integral orifice had been closed they should now be
opened. System is now operational for steam flow measurement.
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Figure 13. Remote Steam and Liquid Service(1)
A. Vent
B. High valve
C. Equalizer valve
D. Vent valves
E. Low valve
1. Applicable to both body assemblies.
FLOW
A
B
C
D
E
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Quick Start Guide
6.0 Product certifications
6.1 Approved Manufacturing Locations
Emerson — Shakopee, Minnesota USA
Rosemount DP Flow Design and Operations — Boulder, Colorado USA
Emerson GmbH & Co. OHG — Wessling, Germany
Emerson Asia Pacific Private Limited — Singapore
Emerson Beijing Instrument Co., Ltd — Beijing, China
6.2 European Directive Information
The EU declaration of conformity for all applicable European directives for this
product can be found on the at Emerson.com/Rosemount. A hard copy may be
obtained by contacting our local sales office.
European Pressure Equipment Directive (PED) (97/23/EC)
Refer to EU declaration of conformity for conformity assessment.
Pressure Transmitter — See appropriate Pressure Transmitter QSG.
6.3 Hazardous Locations Certifications
For information regarding the transmitter product certification, see the
appropriate transmitter QSG:
Rosemount 3051S with HART Protocol Quick Start Guide
Rosemount 3051SMV Flowmeter Quick Start Guide
Rosemount 3051 Quick Start Guide
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Figure 14. Rosemount 1195 Declaration of Conformity
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表表格
1B:
含有
China RoHS
管控物峐超彯㚨⣏㳻⹎旸ῤ的部件型号列表
Rosemount 1195
Table 1B: List of Rosemount 1195 Parts with China RoHS Concentration above MCVs
部件名称
Part Name
有害物峐ġİġHazardous Substances
摭
Lead
(Pb)
汞
Mercury
(Hg)
擱
Cadmium
(Cd)
六价撔
Hexavalent
Chromium
(Cr +6)
多ⓤ俼劗
Polybrominated
biphenyls
(PBB)
多ⓤ俼劗慂
Polybrominated
diphenyl ethers
多ⓤ俼劗慂
(PBDE)
䬍ࡦ⑙ᓖՐ
ᝏಘཆ༣㓴
Ԧ
Aluminum
RTD
Housing
Assembly
O O O X O O
本表格系依据
SJ/T11364
的奬⭂侴⇞ἄįġ
This table is proposed in accordance with the provision of SJ/T11364
O:
意󰶃宍悐ẞ䘬㇨㚱⛯峐㛸㕁󰵶宍㚱⭛䈑峐䘬⏓慷⛯ỶḶ
GB/T 26572
所奬⭂䘬旸慷天㯪įġ
O: Indicate that said hazardous substance in all of the homogeneous materials for this part is below the limit requirement of
GB/T 26572.
X:
意󰶃⛐宍悐ẞ㇨ἧ䓐䘬㇨㚱⛯峐㛸㕁慴炻军⮹㚱ᶨ䰣⛯峐㛸㕁󰵶宍㚱⭛䈑峐䘬⏓慷檀Ḷ
GB/T 26572
所奬⭂䘬旸慷天㯪įġ
X: Indicate that said hazardous substance contained in at least one of the homogeneous materials used for this part is above
the limit requirement of GB/T 26572.
к䘠⭣᰾ӵ䘲⭘Ҿ䘹ᤙ䬍ࡦཆ༣㓴ԦⲴӗ૱DŽަԆᡰᴹᐞ঻⍱䟿а⅑ݳԦⲴ㓴ԦᡰᴹⲴ China RoHS ㇑᧗⢙䍘⎃
ᓖ൷վҾ GB/T 26572 ᡰ㿴ᇊⲴ䲀䟿㾱≲DŽޣҾᐞ঻⍱䟿䇑䘱ಘ㓴ԦⲴ㇑᧗⢙䍘⎃ᓖⲴ⭣᰾ˈ䈧৲ⴻ䘱ಘⲴᘛ
䙏ᆹ㻵ᤷইDŽ
The disclosure above applies to units supplied with aluminum connection heads. No other components supplied
with DP Flow primary elements contain any restricted substances. Please consult the transmitter Quick Start
Guide (QIG) for disclosure information on transmitter components.
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Global Headquarters
Emerson Automation Solutions
6021 Innovation Blvd.
Shakopee, MN 55379, USA
[phone] or [phone]
[phone]
[e-mail]
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[phone] or [phone]
[phone]
[e-mail]
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Standard Terms and Conditions of Sale can be found on the Terms
and Conditions of Sale page.
The Emerson logo is a trademark and service mark of Emerson
Electric Co.
Rosemount and Rosemount logotype are trademarks of Emerson.
All other marks are the property of their respective owners.
© 2017 Emerson. All rights reserved.
Europe Regional Office
Emerson Automation Solutions
Neuhofstrasse 19a P.O. Box 1046
CH 6340 Baar
Switzerland
[phone]
[phone]
[email protected]
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Emerson Automation Solutions
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Singapore 128461
[phone]
[phone]
[e-mail]
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Emerson FZE P.O. Box 17033
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[phone]
[phone]
[e-mail]
Quick Start Guide
00825-0100-4686, Rev FA
September 2017
*00825-0100-4686*
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