Emerson AMS 2140 User manual

Quick Start Guide
MHM-97390, Rev 1
December 2018
AMS 2140 Machinery Health™ Analyzer
Advanced Laser Alignment Application
Quick Start Guide

Copyright
© 2018 by Emerson. All rights reserved.
No part of this publication may be reproduced, transmitted, transcribed, stored in a retrieval
system, or translated into any language in any form by any means without the written permission
of Emerson.
Disclaimer
This manual is provided for informational purposes. EMERSON MAKES NO WARRANTY OF ANY
KIND WITH REGARD TO THIS MATERIAL, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED
WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Emerson shall
not be liable for errors, omissions, or inconsistencies that may be contained herein or for
incidental or consequential damages in connection with the furnishing, performance, or use of
this material. Information in this document is subject to change without notice and does not
represent a commitment on the part of Emerson. The information in this manual is not all-
inclusive and cannot cover all unique situations.
Patents
The product(s) described in this manual are covered under existing and pending patents.
Contents
Introduction ................................................. 3
Laser and sensor setup ..................................8
Job setup .................................................... 16
Perform horizontal alignment .....................22
Transfer alignment job data and
tolerances ...................................................33
Print alignment summary reports ............... 36
Verify the AMS Machinery Manager
version ........................................................38
sensALIGN approvals .................................. 39
Quick Start Guide December 2018
2AMS 2140 Advanced Laser Alignment Application

1 Introduction
1.1 Basic and Advanced Laser Alignment Application
overview
The AMS 2140 Basic and Advanced Laser Alignment Applications enable you
to perform horizontal machine alignment. In addition, the Advanced Laser
Alignment Application adds advanced options for horizontal alignment along
with new applications for vertical machines and straightness measurements.
The Basic Laser Alignment Application is similar to the Basic mode available in
the Advanced Laser Alignment Application. Alignment is done with the help
of the sensALIGN® laser and sensor (Emerson P/N A8240).
The horizontal alignment feature is used to acquire and display alignment
data for machines where the machine moves are done at the machine feet.
Horizontal alignment is available in Basic and Advanced mode. In Basic mode,
you have access to only a subset of the full functionality of a horizontal
alignment job. In Advanced mode, you have access to the full functionality of
a horizontal alignment job. The controls for enabling thermal growth input,
foot pre-check, review results, live move orientation, live move alerts, setting
the alignment method, and changing the placement of the laser and sensor
are available only in Advanced mode.
Except for differences in the alignment job parameters you can set under the
Laser Align Application ALT screen, the procedure for performing Basic
horizontal alignment is identical to Advanced horizontal alignment.
You can create alignment jobs and transfer them to AMS Suite: Machinery
Health Manager for storage and analysis.
This document only covers horizontal alignment using the Advanced Laser
Alignment Application. For a complete list of the Advanced Laser Alignment
Application functionality, refer to the Alignment chapter of the AMS 2140
Machinery Health Analyzer User Guide.
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1.2 Laser Align Application main menu
From the AMS 2140 Home screen, press F10 Adv. Laser Align to open the Laser
Align Application main menu.
Horizontal alignment is a three-step process. The Laser Align Application
main menu lets you monitor the progress of an alignment job. An X marks a
completed step.
Laser Align Application main menu—Advanced horizontal
alignment job
Figure 1-1:
A. An alternate (ALT) screen includes additional options.
B. Icon indicating that this is a Bluetooth-only application.
C. The alignment mode (horizontal, vertical, or straightness).
D. The identifier for the job.
E. The identifier for the equipment.
F. Enter machine dimensions for the machines being aligned.
G. Acquire sweep data required to determine the alignment condition of the machines.
H. View machine moves required to bring the machines into alignment.
I. View helpful information regarding the highlighted step or the active screen.
You can also view additional helpful information about the active screen by pressing the Help button
twice.
J. Choose which Bluetooth sensor to communicate with.
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4AMS 2140 Advanced Laser Alignment Application

K. The number of notes assigned to the job.
L. The number of data acquisitions for the job.
M. The alignment method for the job.
ALT1 keys
Option Description
F1 Intentionally blank.
F2 Intentionally blank.
F3 Enter machine dimensions for the machines being aligned. See Section 4.1 for
more information.
If thermal growth is enabled, enter thermal growth information. This is
available only in Advanced mode.
F4 Acquire alignment data using the alignment method defined for the job. See
Section 4.2 for more information.
If the foot pre-check option is enabled, check for soft foot. This is available
only in Advanced mode.
F5 View machine moves required to bring the machines into alignment.
If an alignment correction is necessary and requires a live move, do the
adjustment from this step.
See Section 4.3 for more information.
F6 Intentionally blank.
F7 Intentionally blank.
F8 Intentionally blank.
F9 Intentionally blank.
F10 Intentionally blank.
F11 Intentionally blank.
F12 Select
Sensor
Choose which Bluetooth sensor to communicate with.
The list is populated with Bluetooth devices already paired with the AMS
2140.
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ALT 2 keys—Advanced horizontal alignment jobFigure 1-2:
ALT 2 keys—horizontal alignment
Option Description
F1 Notes Create, add, or remove notes from an alignment job or the AMS 2140.
Notes can be saved with the job to help you remember important
information about a machine.
F2 Job Mode Select Advanced or Basic.
F3 Machine Config Select the machine components for the alignment job.
F4 Laser Align
Method
Select the alignment method.
This is intentionally blank when the job mode is set to Basic. Manual 4
Point is the only alignment method available in Basic mode.
F5 Intentionally blank.
F6 Tolerance Type Select Standard or Jackshaft tolerance.
F7 Exit Laser Align Exit the Laser Align Application and return to the Home screen.
F8 Head Config Specify or view the placement of the laser and sensor.
This is also where you can check the status of the laser and sensor.
F9 Job Manager Perform job-related tasks such as creating, activating, copying, or
editing a job.
This is also where you can select the Connect for Transfer button that
enables you to transfer jobs between the AMS 2140 and the PC.
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6AMS 2140 Advanced Laser Alignment Application

Option Description
F10 Job Flow Select optional parameters to include as part of the current alignment
job. This is available only in Advanced mode.
Parameters include thermal growth, foot pre-check, live move
orientation, live move alerts, and an option to review alignment results.
Refer to the Alignment chapter of the AMS 2140 Machinery Health
Analyzer User Guide for more information on thermal growth, foot pre-
check, and reviewing of alignment results.
F11 Print Job Print a summary report of the alignment job to AMS Machinery Manager
or to a memory card inserted into the AMS 2140.
F12 Job Reset Reset the job data by clearing all stored data, loading default values, or
by loading default tolerance values.
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Quick Start Guide 7

2 Laser and sensor setup
1. Mount the brackets on opposite sides of the coupling.
2. Mount the laser and sensor on the brackets.
3. Adjust the laser beam so that it is correctly centered on the sensor.
4. Enable Bluetooth in the AMS 2140.
5. Pair the sensor.
These steps are covered in detail in the topics that follow.
2.1 Laser and sensor overview
The laser and sensor communicate via Bluetooth with the AMS 2140.
The laser and sensor have a similar appearance and are differentiated by the
color of their sliding dust caps—yellow for the laser and red for the sensor. To
power on the laser and sensor, briefly press and hold the on/off button.
The laser
The laser beam is adjusted during set-up by changing its vertical and
horizontal angles using the position thumbwheels, so that the beam strikes
the sensor lens perpendicular to the lens surface.
The laser is water and dust resistant (IP 65). The internal optics and
electronics are internally sealed, preventing possible contamination.
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8AMS 2140 Advanced Laser Alignment Application

Laser safety
WARNING!
•Do not look directly into the laser beam at any time.
•Do not insert any optical devices into the beam path.
Note
The red LED on the front of the laser illuminates whenever the laser beam is
emitted.
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The sensor
The sensor contains two position detectors that measure the exact position
and inclination of the laser beam as the shafts are rotated.
Bluetooth radio is integrated into the sensor for wireless transmission of
measurement data to the AMS 2140.
Terminology
The following terminologies are used throughout this document.
Term Meaning
Laser Refers to the laser head (yellow dust cap)
Sensor Refers to the sensor head (red dust cap)
Laser fixtures Refers to both the laser and sensor heads
2.2 Mount the brackets
Mount the brackets on opposite sides of the coupling on either the shafts or
on the solid coupling hubs, and both at the same rotational position.
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10 AMS 2140 Advanced Laser Alignment Application