Emerson Rosemount 2230 User manual

Quick Start Guide
00825-0100-2230, Rev AA
June2023
Rosemount™ 2230 Graphical Field
Display

Contents
About this guide...........................................................................................................................3
Overview....................................................................................................................................... 6
General information.................................................................................................................... 9
Installation.................................................................................................................................. 10
Configuration and operation....................................................................................................26
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1 About this guide
This Quick Start Guide provides basic guidelines for installation and
configuration of the Rosemount 2230 Graphical Field Display.
NOTICE
Read this manual before working with the product. For personal and
system safety, and for optimum product performance, make sure
you thoroughly understand the contents before installing, using, or
maintaining this product.
For equipment service or support needs, contact your local Emerson
representative.
Spare Parts
Any substitution of non-recognized spare parts may jeopardize
safety. Repair, e.g. substitution of components etc, may also
jeopardize safety and is under no circumstances allowed.
Rosemount Tank Radar AB will not take any responsibility for faults,
accidents, etc caused by non-recognized spare parts or any repair
which is not made by Rosemount Tank Radar AB.
NOTICE
The products described in this document are NOT designed for
nuclear-qualified applications. Using non-nuclear qualified products
in applications that require nuclear-qualified hardware or products
may cause inaccurate readings. For information on Rosemount
nuclear-qualified products, contact your local Emerson Sales
Representative.
WARNING
WARNING - Substitution of components may impair Intrinsic Safety.
WARNING - To prevent ignition of flammable or combustible
atmospheres, disconnect power before servicing.
AVERTISSEMENT - La substitution de composants peut compromettre
la sécurité intrinsèque.
AVERTISSEMENT - Ne pas ouvrir en cas de presence d'atmosphere
explosive.
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WARNING
Failure to follow safe installation and servicing guidelines could
result in death or serious injury.
Ensure only qualified personnel perform the installation.
Use the equipment only as specified in this manual. Failure to do so
may impair the protection provided by the equipment.
Do not perform any service other than those contained in this
manual unless you are qualified.
To prevent ignition of flammable or combustible atmospheres,
disconnect power before servicing.
Substitution of components may impair Intrinsic Safety.
WARNING
Explosions could result in death or serious injury
Verify that the operating environment of the gauge is consistent with
the appropriate hazardous locations certifications.
Before connecting a handheld communicator in an explosive
atmosphere, ensure that the instruments are installed in accordance
with intrinsically safe or non-incendive field wiring practices.
Do not remove the instrument cover in explosive atmospheres when
the circuit is live.
WARNING
High voltage that may be present on leads could cause electrical
shock.
Avoid contact with the leads and terminals.
Make sure the main power to the Rosemount 2410 Tank Hub is off
and the lines to any other external power source are disconnected or
not powered while wiring the device.
WARNING
Electrical shock could cause death or serious injury.
Use extreme caution when making contact with the leads and
terminals.
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WARNING
Physical access
Unauthorized personnel may potentially cause significant damage to
and/or misconfiguration of end users’ equipment. This could be
intentional or unintentional and needs to be protected against.
Physical security is an important part of any security program and
fundamental in protecting your system. Restrict physical access by
unauthorized personnel to protect end users’ assets. This is true for
all systems used within the facility.
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2 Overview
2.1 Components
Figure 2-1: Rosemount 2230 Components
A
E
F
I
B
C
GH
D
A. Weather protection lid(1)
B. Display
C. Menu
D. Soft keys
E. Activity indicator
F. Cover screw (x6)
G. Cable entries: two ½ - 14 NPT (optional: adapters for two M20 x
1.5)
H. Ground screw
I. Clip for locking the weather protection
2.2 Getting started
2.2.1 System start-up
The standard start-up procedure of a Rosemount Tank Gauging
system that includes devices such as the Rosemount 2460
System Hub, Rosemount 2410 Tank Hub, Rosemount 5900S Radar
Level Gauge, and the Rosemount 2240S Multi-input Temperature
Transmitter can be summarized as follows:
Procedure
1. Install the devices on the appropriate locations.
(1) It is recommended that the lid is closed whenever possible to protect the LCD
from exposure by ultraviolet radiation from the sun.
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2. Assign Modbus addresses(2) for the Rosemount 2410 Tank
Hub, for level gauges such as the Rosemount 5900S Radar
Level Gauge, and for auxiliary tank devices (ATD) such as the
Rosemount 2240S Multi-input Temperature Transmitter. The
Modbus addresses will be stored in the built-in databases
of the Rosemount 2410 Tank Hub and the Rosemount 2460
System Hub.
3. Verify that the total current consumption of devices connected
to the Tankbus does not exceed 250 mA(3). In an Emerson
Wireless system the maximum current is 200 mA.
4. Wire the devices.
a) Connect field devices to the Tankbus.
Note
Devices must be configured in the tank database(2)(3) of
the Rosemount 2410 Tank Hub in order to be able to
communicate on the Tankbus.
b) Connect the Rosemount 2410 Tank Hub to the
Rosemount 2460 System Hub.
c) Connect the Rosemount 2460 System Hub to the
control room PC with TankMaster software. The 2460
may be connected via a Rosemount 2180 Field Bus
Modem, or directly via RS 232 or RS 485.
5. Install the TankMaster software in the control room PC.
6. Configure the devices by using the TankMaster WinSetup
configuration tool as described in the Rosemount Tank
Gauging System Configuration Manual (Document no.
00809-0300-5100).
2.2.2 Start-up in a FOUNDATION™ Fieldbus system
To start up Rosemount Tank Gauging devices in a FOUNDATION
Fieldbus system:
Procedure
1. Prepare the start-up by recording information that will be
needed for configuration of various field devices as described
in the Rosemount Tank Gauging System Configuration
manual. This may for example include tank geometry,
(2) See the Rosemount Tank Gauging System Configuration Manual (Document
no. 00809-0300-5100) for more information.
(3) See the Rosemount 2410 Tank Hub Reference Manual (Document No.
00809-0100-2410) for more information.
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antenna type, number of temperature elements and other
configuration parameters.
2. Connect the field devices, such as the Rosemount 5900S
Radar Level Gauge and the Rosemount 2240S Multi-input
Temperature Transmitter, to the FOUNDATION Fieldbus network.
3. Configure the field devices by using AMS Device Manager (or
any other FOUNDATION Fieldbus host supporting DD4).
See the Reference Manual for the respective field device and
the Rosemount Tank Gauging System Configuration Manual
(Document No. 00809-0300-5100) for more information on
how to configure various Rosemount Tank Gauging devices.
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3 General information
3.1 Service support
For service support contact the nearest Emerson Automation
Solutions /Rosemount Tank Gauging representative. Contact
information can be found on the web site www.Emerson.com.
3.2 Product certifications
See the Rosemount 2230 Product Certifications document for
detailed information on the existing approvals and certifications.
3.3 Product recycling/disposal
Recycling of equipment and packaging should be taken into
consideration and disposed of in accordance with local and national
legislation/regulations.
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4 Installation
4.1 Installation considerations
The Rosemount 2230 Graphical Field Display can be installed either
on the tank roof or at the foot of the tank for a flexible and
convenient read-out of tank data.
The Rosemount 2230 is designed for mounting on a wall or a pipe.
It is important to provide space for opening the weather protection
lid which prevents degradation of the LCD display due to sunlight
exposure.
Consider the following when finding an appropriate location for the
Rosemount 2230 Graphical Field Display:
•Mount the Rosemount 2230 in a location where it is protected
from excessive sunlight. This will reduce exposure to ultra violet
(UV) radiation and extend the life-time of the LCD.
•In case the LCD can not be protected from sunlight and UV
radiation, it is recommended that the weather protection lid is
closed whenever the Rosemount 2230 is not used.
•An external weather protection is recommended to protect the
LCD from sunlight and UV radiation in order to extend its life-
time. A weather protection can be sourced locally or ordered from
factory.
•When mounting the Rosemount 2230 display ensure that
sufficient space is provided for opening the lid, see Figure 4-1.
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Figure 4-1: Space Required for Opening the Lid
A
B
A. Weather protection (optional)
B. 93 mm (3.7 in.)
4.2 Mechanical installation
4.2.1 Mounting the graphical display
The Rosemount 2230 Graphical Field Display is designed for
mounting on a wall or a pipe.
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Wall mounting with bracket
The Rosemount 2230 Graphical Field Display can be mounted on a
wall by using the mounting kit supplied by Emerson.
Procedure
1. Mount the bracket on the wall by using four M8 screws and
flat washers.
Note
Countersunk screws are not suitable.
70 mm (2.7 in.)
94 mm (3.7 in.)
70 mm (2.7 in.)
94 mm (3.7 in.)
Ø 9mm (0.35 in.)
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2. Attach the Rosemount 2230 display to the bracket on the wall
by sliding it from the top downwards.
A
B
A. Locking screw
B. Bracket
3. Secure the display to the bracket by tightening the locking
screw.
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Pipe mounting
The Rosemount 2230 Graphical Field Display can be mounted on
pipes ranging from a diameter of 33 mm to 60 mm by using an
optional mounting kit supplied by Emerson.
Procedure
1. Attach the bracket to the pipe.
Ensure that the Rosemount 2230 is placed in a direction so
that the display is clearly visible and wiring can be properly
connected.
A
C
B
A. 1 - 2 inches
B. 4 nuts and washers
C. Bracket
2. Tighten the nuts. Use moderate torque to ensure that the
bracket does not break.
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3. Attach the display to the bracket by sliding it from the top
downwards.
A
B
A. Locking screw
B. Bracket
4. Secure the display to the bracket by tightening the locking
screw.
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4.3 Electrical installation
4.3.1 Cable/conduit entries
The electronics housing has two ½ - 14 NPT entries (optional:
adapters for two M20×1.5). Minifast and Eurofast adapters are also
available. The connections are made in accordance with local or plant
electrical codes.
Make sure that unused ports are properly sealed to prevent moisture
or other contamination from entering the electronics housing.
Note
Use enclosed metal plug to seal the unused entry/entries. The plastic
plugs mounted at delivery are not sufficient as seal!
Note
Thread sealing (PTFE) tape or paste on male threads of conduit is
required to provide a water/dust tight conduit seal and to meet the
required degree of ingress protection as well as to enable future
removal of the plug/gland.
4.3.2 Grounding
The housing should always be grounded in accordance with national
and local electrical codes. Failure to do so may impair the protection
provided by the equipment. The most effective grounding method is
direct connection to earth ground with minimal impedance.
There is an external grounding screw located at the bottom of the
housing and an internal grounding screw located inside the housing,
see Figure 4-2.
The internal ground screw is identified by a ground symbol:
Figure 4-2: Grounding Screws
A B
A. Internal ground
B. External ground. Cable diameter minimum 4 mm2
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Note
When grounding the display via threaded conduit, make sure the
connection provides sufficient low impedance.
Grounding - FOUNDATION™ Fieldbus
Signal wiring of the fieldbus segment can not be grounded.
Grounding out one of the signal wires may shut down the entire
fieldbus segment.
Shield wire connection
To protect the fieldbus segment from noise, grounding techniques
for shield wire usually require a single grounding point for shield
wire to avoid creating a ground loop. The ground point is typically at
the power supply (Rosemount 2410 Tank Hub).
The Rosemount Tank Gauging devices are designed for “daisy-chain”
connection of shield wiring in order to enable a continuous shield
throughout the Tankbus network. The shield wire terminal in the
Rosemount 2230 is not connected to ground. It merely provides
electrical continuity to daisy-chained Tankbus cables.
4.3.3 Cable selection
Use shielded twisted pair wiring for the Rosemount 2230 in order to
comply with FISCO(4) requirements and EMC regulations. The cables
must be approved for use in hazardous areas, where applicable. In
the U.S. explosion-proof conduits may be used in the vicinity of the
vessel.
We recommend cable size 0.75 mm2 (18 AWG) in order to facilitate
wiring. Cables within the range 22 AWG to 16 AWG (0.5 to 1.5 mm2)
can be used in order to minimize the voltage drop to the Rosemount
2230 display.
Tankbus cabling must be approved for use in minimum 85°C to
match requirements for all devices in a Rosemount Tank Gauging
system.
The FISCO specification requires that cables for the Tankbus comply
with the following parameters:
Table 4-1: FISCO Cable Parameters
Parameter(1) Value
Loop resistance 15 Ω/km to 150 Ω/km
Loop inductance 0.4 mH/km to 1 mH/km
Capacitance 45 nF/km to 200 nF/km
(4) See IEC 61158-2, IEC 60079-11, and IEC 60079-25.
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Table 4-1: FISCO Cable Parameters (continued)
Parameter(1) Value
Maximum length of each spur(2)
cable
60 m in apparatus class IIC and IIB
Maximum cable length including
trunk(3) and spurs
1000 m in apparatus class IIC and
1900 m in apparatus class IIB
(1) For further information see requirements of the IEC 61158-2 standard.
(2) A spur is an unterminated part of the network.
(3) A trunk is the longest cable path between two devices on the fieldbus
network, and is the part of the network which has terminations at both
ends. In the Rosemount Tank Gauging system, a trunk is typically located
between the Rosemount 2410 Tank Hub and a segment coupler or the
last device in a daisy-chain configuration.
4.3.4 Hazardous areas
When the Rosemount 2230 is installed in a hazardous area, national
and local regulations and specifications in applicable certificates
must be observed, see Product certifications.
4.3.5 Power requirements
The Rosemount 2230 is powered over the intrinsically safe Tankbus
by the Rosemount 2410 Tank Hub. The 2410 feeds the intrinsically
safe fieldbus segment by acting as a FISCO power supply on the
Tankbus (9 - 17.5 Vdc, polarity insensitive). The Rosemount 2230 has
a current consumption of 30 mA.
See the Rosemount 2410 Reference Manual (Document no.
00809-0100-2410) for more information.
When installed in a FOUNDATION™ Fieldbus system, the Rosemount
2230 is powered by the FF segment with standard fieldbus power
supplies.
4.3.6 Tankbus
The Rosemount Tank Gauging system is easy to install and wire.
Devices can be “daisy-chained” thus reducing the number of external
junction boxes.
In a Rosemount Tank Gauging system devices communicate with a
Rosemount 2410 Tank Hub via the intrinsically safe Tankbus. The
Tankbus complies with the FISCO(5) FOUNDATION Fieldbus standard.
The Rosemount 2410 acts as power supply to the field devices on the
Tankbus. A FISCO system enables more field devices to be connected
(5) FISCO=Fieldbus Intrinsically Safe Concept
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to the segment compared to conventional IS systems based on the
entity concept.
Termination
A terminator is needed at each end of a FOUNDATION™ Fieldbus
network. Generally, one terminator is placed in the fieldbus power
supply, and the other one in the last device in the fieldbus network.
Note
Ensure that there are two terminators on the fieldbus.
In a Rosemount Tank Gauging system the Rosemount 2410 Tank Hub
acts as power supply. Since the tank hub normally is the first device
in the fieldbus segment, the built-in termination is enabled at factory.
Other devices such as the standard version of the Rosemount 5900S
Radar Level Gauge, the Rosemount 2230 Graphical Field Display,
and the Rosemount 2240S Multi-input Temperature Transmitter also
have built-in terminators which can easily be enabled by inserting a
jumper in the terminal block when necessary.
Segment design
When designing a FISCO fieldbus segment a few requirements need
to be considered. Cabling has to comply with FISCO requirements.
You will also have to ensure that the total operating current of
the connected field devices is within the output capability of the
Rosemount 2410 Tank Hub. The 2410 is able to deliver 250(6) mA.
Consequently, the number of field devices has to be considered
so that the total current consumption is less than 250mA. See
section “Power Budget” in the Rosemount 2410 Reference Manual
(Document no. 00809-0100-2410) for more information.
Another requirement is to ensure that all field devices have at least 9
V input voltage at their terminals. Therefore you will have to take into
account the voltage drop in the fieldbus cables.
Distances are normally quite short between the Rosemount 2410
Tank Hub and field devices on the tank. In many cases you can use
existing cables as long as the FISCO requirements are fulfilled.
See chapter “The Tankbus” in the Rosemount 2410 Tank Hub
Reference Manual for more information on segment design of a
Rosemount Tank Gauging system.
(6) In Smart Wireless Systems the 2410 can deliver 200 mA on the Tankbus
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4.3.7 Wiring
Use the following wiring procedure for the Rosemount 2230:
Prerequisites
Note
Ensure that o-rings and seats are in good condition prior to
mounting the cover in order to maintain the specified level of ingress
protection. The same requirements apply for cable inlets and outlets
(or plugs). Cables must be properly attached to the cable glands.
Procedure
1. Unscrew and remove all screws at the front of the display.
2. Remove the cover carefully. Take care of the locking spring for
the weather protection hatch.
Note
Do not disconnect the cables between the display front and
the circuit board. Ensure that the compartment is protected
against water in case of rain.
3. Run the Tankbus cable through the gland.
4. Connect the Tankbus wires to the X2 and X3 terminals.
Ensure that the positive lead is connected to the terminal
marked FB+ and the negative lead to the terminal marked FB-.
5. Connect the cable shield to the “Shield Loop Through” (X1)
terminal.
6. If the Rosemount 2230 display is the last device on the
Tankbus, connect a jumper for the built-in termination.
7. Replace the cover. Make sure that the sealing and the locking
device for the weather protection hatch are placed in the
correct positions.
8. Firmly tighten the screws on the front cover.
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