Emerson Rosemount 3051SF Series User manual

Quick Start Guide
00825-0300-4801, Rev BB
June 2016
Rosemount™3051S Series Pressure Transmitter
and Rosemount 3051SF Series Flowmeter
with Advanced HART®Diagnostics
Note
Before installing the transmitter, confirm the correct device driver is loaded on the host systems.
See page 3 for system readiness.
00825-0300-4801_RevBB.fm Page 1 Tuesday, June 14, 2016 7:10 AM

June 2016
2
Quick Start Guide
NOTICE
This guide provides basic guidelines for Rosemount 3051S Series Pressure Transmitters. It does not provide
instructions for configuration, diagnostics, maintenance, service, troubleshooting, Explosion-proof,
Flameproof, or intrinsically safe (I.S.) installations. Refer to the Rosemount 3051S Reference Manual,
Rosemount 3051SFA Reference Manual, Rosemount 3051SFC Reference Manual, or Rosemount 3051SFP
Reference Manual for more instruction. This document is also available electronically on
EmersonProcess.com/Rosemount.
Explosions could result in death or serious injury.
Installation of this transmitter in an explosive environment must be in accordance with the appropriate local,
national, and international standards, codes, and practices. Review the approvals section of the Rosemount
3051S Reference Manual for any restrictions associated with a safe installation.
Before connecting a Field Communicator in an explosive atmosphere, make sure the instruments in the
loop are installed in accordance with intrinsically safe or non-incendive field wiring practices.
In an Explosion-Proof/Flameproof installation, do not remove the transmitter covers when power is
applied to the unit.
Use appropriately rate Ex adapters, blanking elements, or glands during installation.
Keep process insulation at least 1-in. (25 mm) from transmitter connection.
Process leaks may cause harm or result in death.
Install and tighten process connectors before applying pressure.
To avoid process leaks, only use the O-ring designed to seal with the corresponding flange adapter.
Electrical shock can result in death or serious injury.
Avoid contact with the leads and the terminals. High voltage that may be present on leads can cause
electrical shock.
Conduit/cable entries
Unless marked, the conduit/cable entries in the transmitter housing use a 1/2–14 NPT thread form. Entries
marked “M20” are M20 ⫻1.5 thread form. On devices with multiple conduit entries, all entries have the
same thread form. Only use plugs, adapters, glands, or conduit with compatible thread form when closing
these entries.
When installing in a hazardous location, use only appropriately listed or Ex certified plugs, adapters, or
glands in cable/conduit entries.
Contents
System readiness . . . . . . . . . . . . . . . . . . . . . . . . . 3
Transmitter installation . . . . . . . . . . . . . . . . . . . . 4
Mount the transmitter. . . . . . . . . . . . . . . . . . . . . 4
Consider housing rotation . . . . . . . . . . . . . . . . . 8
Set the switches and jumpers . . . . . . . . . . . . . . 8
Connect the wiring and power up. . . . . . . . . . . 9
Verify configuration . . . . . . . . . . . . . . . . . . . . . . 11
Trim the transmitter. . . . . . . . . . . . . . . . . . . . . . 12
Safety instrumented systems. . . . . . . . . . . . . . 13
Product Certifications . . . . . . . . . . . . . . . . . . . . 14
00825-0300-4801_RevBB.fm Page 2 Tuesday, June 14, 2016 7:10 AM

Quick Start Guide
3
June 2016
1.0 System readiness
1.1 Confirm HART Revision capability
If using HART based control or asset management systems, confirm the HART
capability of those systems prior to transmitter installation. Not all systems
are capable of communicating with HART Revision 7 protocol. This
transmitter can be configured for either HART Revision 5 or 7.
For instructions on how to change the HART revision of your transmitter, see
the Rosemount 3051S Reference Manual.
1.2 Confirm correct device driver
Verify the latest device driver (DD/DTM™) is loaded on your systems to ensure
proper communications.
Download the latest device driver at EmersonProcess.com or HartComm.org.
Rosemount 3051S device revisions and drivers
Table 1 provides the information necessary to ensure you have the correct device
driver and documentation for your device.
Table 1. Rosemount 3051S Device Revisions and Files
Identify device Find device driver Review
instructions Review functionality
Software
release
date
NAMUR
software
revision(1)
1. NAMUR software revision is located on the hardware tag of the device. In accordance with NE53, revisions of
the least significant level X (of 1.0.X) do not change functionality or operation of the device and will not be
reflected in the review functionality column.
HART
software
revision(2)
2. HART software revision can be read using a HART capable configuration tool.
HART
universal
revision
Device
revision(3)
3. Device driver file names use Device and DD Revision, e.g. 10_01. HART Protocol is designed to enable legacy
device driver revisions to continue to communicate with new HART devices. To access new functionality, the
new device driver must be downloaded. It is recommended to download new device driver files to ensure full
functionality.
Manualdocument
number Changes to software(4)
4. HART Revision 5 and 7 selectable.
Apr-16 1.0.0 20
7 4
00809-0100-4801 See Footnote 4 for list of
changes.
5 3
Oct-10 N/A 12 5 3 00809-0100-4801
Added Power Advisory,
mA Output,
Power Consumption,
Coefficient of Variation
May-07 N/A 7 5 2 00809-0100-4801 Update Statistical Process
Monitoring Capability
Sep-06 N/A 4, 5, 6 5 1 00809-0100-4801 N/A
00825-0300-4801_RevBB.fm Page 3 Tuesday, June 14, 2016 7:10 AM

June 2016
4
Quick Start Guide
2.0 Transmitter installation
2.1 Mount the transmitter
Liquid applications
1. Place taps to the side of the line.
2. Mount beside or below the taps.
3. Mount the transmitter so the drain/vent
valves are oriented above process impulse
piping.
Gas applications
1. Place taps in the top or side of the line.
2. Mount beside or above the taps.
Steam applications
1. Place taps to the side of the line.
2. Mount beside or below the taps.
3. Fill impulse lines with water.
Flow
Flow
Flow
Flow
00825-0300-4801_RevBB.fm Page 4 Tuesday, June 14, 2016 7:10 AM

Quick Start Guide
5
June 2016
Using a mounting bracket
If the transmitter requires the use of a mounting bracket, use the images below
for instructions on how to properly mount the transmitter using the Emerson™
provided mounting brackets. Use only bolts provided with the transmitter or sold
as Emerson spare parts.
Figure 1. Panel and Pipe Mount
Panel mount Pipe mount
Coplanar flange
Traditional flange
In-line
00825-0300-4801_RevBB.fm Page 5 Tuesday, June 14, 2016 7:10 AM

June 2016
6
Quick Start Guide
Bolting considerations
If the transmitter installation requires assembly of the process flanges, manifolds,
or flange adapters, follow these assembly guidelines to ensure a tight seal for
optimal performance characteristics of the transmitters. Use only bolts supplied
with the transmitter or sold by Emerson as spare parts. Figure 2 illustrates
common transmitter assemblies with the bolt length required for proper
transmitter assembly.
Figure 2. Common Transmitter Assemblies
A. Transmitter with coplanar flange
B. Transmitter with coplanar flange and optional flange adapters
C. Transmitter with traditional flange and optional flange adapters
D. Transmitter with coplanar flange and optional manifold and flange adapters
Bolts are typically carbon steel or stainless steel. Confirm the material by viewing
the markings on the head of the bolt and referencing Table 2. If bolt material is
not shown in Table 2, contact the local Emerson Process Management
representative for more information.
Use the following bolt installation procedure:
1. Carbon steel bolts do not require lubrication and the stainless steel bolts are
coated with a lubricant to ease installation. However, no additional lubricant
should be applied when installing either type of bolt.
2. Finger-tighten the bolts.
3. Torque the bolts to the initial torque value using a crossing pattern.
See Table 2 for initial torque value.
4. Torque the bolts to the final torque value using the same crossing pattern.
See Table 2 for final torque value.
5. Verify flange bolts are protruding through the sensor module before applying
pressure.
A
4 × 1.75-in.
(44 mm)
D
4 × 1.75-in.
(44 mm)
4 × 2.25-in.
(57 mm)
C
4 ×1.75-in.
(44 mm) 4 ×1.50-in.
(38 mm)
B
4 × 2.88-in.
(73 mm)
00825-0300-4801_RevBB.fm Page 6 Tuesday, June 14, 2016 7:10 AM

Quick Start Guide
7
June 2016
O-rings with flange adapters
In-line gage transmitter orientation
The low side pressure port (atmospheric reference) on the In-line gage
transmitter is located under the sensor module neck label. (See Figure 3.)
Keep the vent path free of any obstruction, including but not limited to paint,
dust, and lubrication by mounting the transmitter so any contaminants can drain
away.
Figure 3. In-line Gage Transmitter
A. Low side pressure port (under neck label)
Table 2. Torque Values for the Flange and Flange Adapter Bolts
Bolt material Head markings Initial torque Final torque
Carbon Steel (CS) 300 in-lb 650 in-lb
Stainless Steel (SST) 150 in-lb 300 in-lb
Failure to install proper flange adapter O-rings may cause process leaks, which can result in death or
serious injury. The two flange adapters are distinguished by unique O-ring grooves. Only use the
O-ring designed for its specific flange adapter, as shown below:
A. Flange adapter
B. O-ring
C. PTFE based (profile is square)
D. Elastomer (profile is round)
Whenever the flanges or adapters are removed, visually inspect the O-rings. Replace them if there are
any signs of damage, such as nicks or cuts. If you replace the O-rings, re-torque the flange bolts and
alignment screws after installation to compensate for seating of the PTFE O-ring.
B7M
316
316
316
SW
316
STM
316
R
B8M
A
B
C
Rosemount 3051S/3051/2051/4088
D
A
00825-0300-4801_RevBB.fm Page 7 Tuesday, June 14, 2016 7:10 AM

June 2016
8
Quick Start Guide
2.2 Consider housing rotation
To improve field access to wiring or to better view the optional LCD display:
1. Loosen the housing rotation set screw using a 3/32-in. hex wrench.
2. Rotate the housing clockwise to the desired location. If the desired location
cannot be achieved due to thread limit, rotate the housing counter clockwise
to the desired location (up to 360° from thread limit).
3. Re-tighten the housing rotation set screw to a maximum of 30 in-lb when
desired location is reached.
Figure 4. Transmitter Housing Set Screw
A. Housing rotation set screw (3/32-in.)
2.3 Set the switches and jumpers
Set alarm and security switch configuration before installation as shown in
Figure 5.
The alarm switch sets the analog output alarm to high or low.
- Default alarm is high.
The security switch allows (off) or prevents (on) any configuration of the
transmitter.
- Default security is off.
Use the following procedure to change the switch configuration:
1. Do not remove the transmitter covers in explosive atmospheres when the
circuit is live. If the transmitter is live, set the loop to manual and remove
power.
2. Remove the electronics compartment cover. On the PlantWeb™housing the
cover is opposite the field terminals side.
3. On the PlantWeb housing, slide the security and alarm switches into the
preferred position by using a small screwdriver (an LCD display or an
adjustment module must be in place to activate the switchers).
4. Reinstall the housing cover so metal contacts metal to meet explosion-proof
requirements.
PlantWeb
A
00825-0300-4801_RevBB.fm Page 8 Tuesday, June 14, 2016 7:10 AM

Quick Start Guide
9
June 2016
Figure 5. Transmitter Switch and Jumper Configuration
2.4 Connect the wiring and power up
Use the following steps to wire the transmitter:
1. Remove and discard orange conduit plugs.
2. Remove the housing cover labeled “Field Terminals.”
3. Connect the positive lead to the “+” terminal, and the negative lead to the “–”
terminal.
Note
Do not connect the power across the test terminals. Power could damage the test diode in
the test connection. Twisted pairs yield best results. Use 24 AWG to 14 AWG wire and do
not exceed 5,000 ft (1500 m).
4. Plug and seal the unused conduit connection.
5. If applicable, install wiring with a drip loop. Arrange the drip loop so the
bottom is lower than the conduit connections and the transmitter housing.
6. Reinstall the housing cover so metal contacts metal to meet explosion-proof
requirements.
Figure 6 and Figure 7 show the wiring connections necessary to power a
Rosemount 3051S and enable communications with a hand-held Field
Communicator.
PlantWeb
A. Meter/adjustment module
B. Security
C. Alarm
NOTICE
When the enclosed threaded plug is utilized in the conduit opening, it must be installed with a
minimum thread engagement in order to comply with explosion-proof requirements. For straight
threads, a minimum of seven threads must be engaged. For tapered threads, a minimum of five
threads must be engaged.
A
BC
00825-0300-4801_RevBB.fm Page 9 Tuesday, June 14, 2016 7:10 AM

June 2016
10
Quick Start Guide
Figure 6. PlantWeb Housing Wiring
A. RL ≥ 250 Ω
B. Power supply
Note
Installation of the transient protection terminal block does not provide transient protection
unless the Rosemount 3051S case is properly grounded.
Signal wiring grounding
Do not run signal wiring in conduit or open trays with power wiring, or near heavy
electrical equipment. Grounding terminations are provided on the sensor module
and inside the terminal compartment. These grounds are used when transient
protection terminal blocks are installed or to fulfill local regulations. See Step 2
below for more information on how the cable shield should be grounded.
1. Remove the field terminals housing cover.
2. Connect the wiring pair and ground as indicated in Figure 7. The cable shield
should:
Be trimmed close and insulated from touching the transmitter housing
Continuously connect to the termination point
Be connected to a good earth ground at the power supply end
Figure 7. Wiring
A. Insulate shield
B. Minimize distance
C. Connect shield back to the power supply ground
D. Trim shield and insulate
E. Ground for transient protection
A
B
DP
C
AB
B
DE
00825-0300-4801_RevBB.fm Page 10 Tuesday, June 14, 2016 7:10 AM