Emerson Rosemount 8800D Series User manual

Quick Start Guide
00825-0100-4004, Rev FG
August 2020
Rosemount™ 8800D Series Vortex Flow
Meter

Contents
About this guide...........................................................................................................................3
Return policy................................................................................................................................6
Emerson Flow customer service................................................................................................... 7
Pre-installation.............................................................................................................................8
Basic installation.........................................................................................................................21
Basic configuration.....................................................................................................................40
Safety instrumented systems installation................................................................................... 49
Product certifications................................................................................................................. 50
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1 About this guide
This guide provides basic installation and configuration instructions for the
Rosemount™ 8800D Series Vortex Flow meters with single, dual, or quad
transmitters.
For more information on installation and configuration instructions,
diagnostics, maintenance, service, and troubleshooting for:
•Foundation Fieldbus devices consult 00809-0100-4772 Manual
•Non-MultiVariable meters and meters with the MTA option code for
HART and all Foundation Fieldbus devices, please consult
00809-0100-4004 Manual
For more information on installation and configuration instructions,
diagnostics, maintenance, service, and troubleshooting, for meters with the
MPA or MCA option code, please consult 00809-1100-4004 Manual.
For hazardous location installation, including Explosion-proof, Flameproof,
or Intrinsic Safety (I.S.), please consult 00825-VA00-0001 Approval
Document.
1.1 Hazard messages
This document uses the following criteria for hazard messages based on
ANSI standards Z535.6-2011 (R2017).
DANGER
Serious injury or death will occur if a hazardous situation is not avoided.
WARNING
Serious injury or death could occur if a hazardous situation is not avoided.
CAUTION
Minor or moderate injury will or could occur if a hazardous situation is not
avoided.
NOTICE
Data loss, property damage, hardware damage, or software damage can
occur if a situation is not avoided. There is no credible risk of physical injury.
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Physical access
NOTICE
Unauthorized personnel can potentially cause significant damage and/or
misconfiguration of end users' equipment. Protect against all intentional or
unintentional unauthorized use.
Physical security is an important part of any security program and
fundamental to protecting your system. Restrict physical access to protect
users' assets. This is true for all systems used within the facility.
1.2 Safety messages
WARNING
Explosion hazards. Failure to follow these instructions could cause an
explosion, resulting in death or serious injury.
•Verify the operating atmosphere of the transmitter is consistent with the
appropriate hazardous locations certifications.
•Installation of this transmitter in an explosive environment must be in
accordance with the appropriate local, national, and international
standards, codes, and practices. Review the approvals documents for
any restrictions associated with a safe installation.
•Do not remove transmitter covers or thermocouple (if equipped) in
explosive atmospheres when the circuit is live. Both transmitter covers
must be fully engaged to meet explosion-proof requirements.
•Before connecting a hand-held communicator in an explosive
atmosphere, make sure the instruments in the loop are installed in
accordance with intrinsically safe or non-incendive field wiring practices.
WARNING
Electrical shock hazard. Failure to follow this instruction could result in death
or serious injury. Avoid contact with the leads and terminals. High voltage
that may be present on leads can cause electrical shock.
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WARNING
General hazard. Failure to follow these instructions could result in death or
serious injury.
•This product is intended to be used as a flowmeter for liquid, gas, or
steam applications. Do not use for any other purpose.
•Make sure only qualified personnel perform the installation.
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2 Return policy
Emerson procedures must be followed when returning equipment. These
procedures ensure legal compliance with government transportation
agencies and help provide a safe working environment for Emerson
employees. Failure to follow Emerson procedures will result in your
equipment being refused delivery.
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3 Emerson Flow customer service
Email:
•Worldwide: [email protected]
•Asia-Pacific: [email protected]
Telephone:
North and South America Europe and Middle East Asia Pacific
United States 800 522 6277 U.K. 0870 240
1978
Australia 800 158 727
Canada +1 303 527
5200
The
Netherlands
+31 (0) 704
136 666
New Zealand 099 128 804
Mexico +41 (0) 41
7686 111
France 0800 917 901 India 800 440 1468
Argentina [phone]
7000
Germany 0800 182
5347
Pakistan 888 550 2682
Brazil [phone]
8000
Italy 8008 77334 China [phone]
9000
Venezuela [phone]
3446
Central &
Eastern
Europe
+41 (0) 41
7686 111
Japan +81 3 5769
6803
Russia/CIS +7 495 995
9559
South Korea +82 2 3438
4600
Egypt 0800 000
0015
Singapore +65 6 777
8211
Oman 800 70101 Thailand 001 800 441
6426
Qatar 431 0044 Malaysia 800 814 008
Kuwait 663 299 01
South Africa 800 991 390
Saudi Arabia 800 844 9564
UAE 800 0444
0684
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4 Pre-installation
4.1 Planning
For a successful installation, consider each aspect of your application and the
meter you are installing.
4.1.1 Sizing
To determine the correct meter size for optimal flow meter performance:
•Determine the limits of measuring flow.
•Determine the process conditions so that they are within the stated
requirements for Reynolds number and velocity.
For sizing details, refer to the product reference manual.
Sizing calculations are required to select the proper flow meter size. These
calculations provide pressure loss, accuracy, and minimum and maximum
flow rate data to guide in proper selection. Vortex sizing software can be
found using the Selection and Sizing tool. The Selection and Sizing tool can
be accessed online or downloaded for offline use using this link:
www.Emerson.com/FlowSizing.
4.1.2 Wetted material selection
Ensure that the process fluid is compatible with the meter body wetted
materials when specifying the Rosemount 8800D. Corrosion will shorten the
life of the meter body. Consult recognized sources of corrosion data or
contact Emerson Flow Sales Representative for more information.
Note
If Positive Material Identification (PMI) is required, perform test on a
machined surface.
4.1.3 Orientation
The best orientation for the meter depends on the process fluid,
environmental factors, and any other nearby equipment.
Vertical installation
Vertical, upward, installation allows upward process liquid flow and is
generally preferred. Upward flow ensures that the meter body always
remains full and that any solids in the fluid are evenly distributed.
The meter can be mounted in the vertical down position when measuring
gas or steam flows. This type of application is strongly discouraged for liquid
flows, although it can be done with proper piping design.
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Figure 4-1: Vertical installation
A B
A. Liquid or gas flow
B. Gas flow
Note
To ensure the meter body remains full, avoid downward vertical liquid flows
where back pressure is inadequate.
Horizontal installation
For horizontal installation, the preferred orientation is to have the
electronics installed to the side of the pipe. In liquid applications, this helps
prevent any entrained air or solids from striking the shedder bar and
disrupting the shedding frequency. In gas or steam applications, this helps
prevent any entrained liquid (such as condensate) or solids do not strike the
shedder bar and disrupt the shedding frequency.
Figure 4-2: Horizontal installation
B
A
A. Preferred installation—meter body installed with electronics to side of
pipe
B. Acceptable installation—meter body installed with electronics above pipe
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High-temperature installations
The maximum process temperature for integral electronics is dependent on
the ambient temperature where the meter is installed. The electronics must
not exceed 185 °F (85 °C).
Figure 4-3 shows combinations of ambient and process temperatures
needed to maintain a housing temperature of less than 185 °F (85 °C).
Figure 4-3: Ambient/Process temperature limits
B
AC
200 (93)
180(82)
160 (71)
140 (60)
120 (49)
100 (38)
80 (27)
60 (16)
0
200 (93)
300 (149) 400 (204) 500 (260)
600 (316) 700 (371)
800 (427) 900 (482)
1000 (538)
100 (38)
A. Ambient temperature °F (°C)
B. Process temperature °F (°C)
C. 185 °F (85 °C) Housing temperature limit.
Note
The indicated limits are for horizontal pipe and vertical meter position, with
meter and pipe insulated with 3 in. (77 mm) of ceramic fiber insulation.
Install the meter body so the electronics are positioned to the side of the
pipe or below the pipe as shown in Figure 4-4. Insulation may also be
required around the pipe to maintain an electronics temperature below
185 °F (85 °C). See Figure 5-2 for special insulation considerations.
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