Emerson Rosemount 8800D Series User manual

Quick Start Guide
00825-0100-4004, Rev FG
August 2020
Rosemount™ 8800D Series Vortex Flow
Meter

Contents
About this guide...........................................................................................................................3
Return policy................................................................................................................................6
Emerson Flow customer service................................................................................................... 7
Pre-installation.............................................................................................................................8
Basic installation.........................................................................................................................21
Basic configuration.....................................................................................................................40
Safety instrumented systems installation................................................................................... 49
Product certifications................................................................................................................. 50
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2 Rosemount™ 8800D Series Vortex Flow Meter

1 About this guide
This guide provides basic installation and configuration instructions for the
Rosemount™ 8800D Series Vortex Flow meters with single, dual, or quad
transmitters.
For more information on installation and configuration instructions,
diagnostics, maintenance, service, and troubleshooting for:
•Foundation Fieldbus devices consult 00809-0100-4772 Manual
•Non-MultiVariable meters and meters with the MTA option code for
HART and all Foundation Fieldbus devices, please consult
00809-0100-4004 Manual
For more information on installation and configuration instructions,
diagnostics, maintenance, service, and troubleshooting, for meters with the
MPA or MCA option code, please consult 00809-1100-4004 Manual.
For hazardous location installation, including Explosion-proof, Flameproof,
or Intrinsic Safety (I.S.), please consult 00825-VA00-0001 Approval
Document.
1.1 Hazard messages
This document uses the following criteria for hazard messages based on
ANSI standards Z535.6-2011 (R2017).
DANGER
Serious injury or death will occur if a hazardous situation is not avoided.
WARNING
Serious injury or death could occur if a hazardous situation is not avoided.
CAUTION
Minor or moderate injury will or could occur if a hazardous situation is not
avoided.
NOTICE
Data loss, property damage, hardware damage, or software damage can
occur if a situation is not avoided. There is no credible risk of physical injury.
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Physical access
NOTICE
Unauthorized personnel can potentially cause significant damage and/or
misconfiguration of end users' equipment. Protect against all intentional or
unintentional unauthorized use.
Physical security is an important part of any security program and
fundamental to protecting your system. Restrict physical access to protect
users' assets. This is true for all systems used within the facility.
1.2 Safety messages
WARNING
Explosion hazards. Failure to follow these instructions could cause an
explosion, resulting in death or serious injury.
•Verify the operating atmosphere of the transmitter is consistent with the
appropriate hazardous locations certifications.
•Installation of this transmitter in an explosive environment must be in
accordance with the appropriate local, national, and international
standards, codes, and practices. Review the approvals documents for
any restrictions associated with a safe installation.
•Do not remove transmitter covers or thermocouple (if equipped) in
explosive atmospheres when the circuit is live. Both transmitter covers
must be fully engaged to meet explosion-proof requirements.
•Before connecting a hand-held communicator in an explosive
atmosphere, make sure the instruments in the loop are installed in
accordance with intrinsically safe or non-incendive field wiring practices.
WARNING
Electrical shock hazard. Failure to follow this instruction could result in death
or serious injury. Avoid contact with the leads and terminals. High voltage
that may be present on leads can cause electrical shock.
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WARNING
General hazard. Failure to follow these instructions could result in death or
serious injury.
•This product is intended to be used as a flowmeter for liquid, gas, or
steam applications. Do not use for any other purpose.
•Make sure only qualified personnel perform the installation.
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2 Return policy
Emerson procedures must be followed when returning equipment. These
procedures ensure legal compliance with government transportation
agencies and help provide a safe working environment for Emerson
employees. Failure to follow Emerson procedures will result in your
equipment being refused delivery.
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3 Emerson Flow customer service
Email:
•Worldwide: [email protected]
•Asia-Pacific: [email protected]
Telephone:
North and South America Europe and Middle East Asia Pacific
United States 800 522 6277 U.K. 0870 240
1978
Australia 800 158 727
Canada +1 303 527
5200
The
Netherlands
+31 (0) 704
136 666
New Zealand 099 128 804
Mexico +41 (0) 41
7686 111
France 0800 917 901 India 800 440 1468
Argentina [phone]
7000
Germany 0800 182
5347
Pakistan 888 550 2682
Brazil [phone]
8000
Italy 8008 77334 China [phone]
9000
Venezuela [phone]
3446
Central &
Eastern
Europe
+41 (0) 41
7686 111
Japan +81 3 5769
6803
Russia/CIS +7 495 995
9559
South Korea +82 2 3438
4600
Egypt 0800 000
0015
Singapore +65 6 777
8211
Oman 800 70101 Thailand 001 800 441
6426
Qatar 431 0044 Malaysia 800 814 008
Kuwait 663 299 01
South Africa 800 991 390
Saudi Arabia 800 844 9564
UAE 800 0444
0684
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4 Pre-installation
4.1 Planning
For a successful installation, consider each aspect of your application and the
meter you are installing.
4.1.1 Sizing
To determine the correct meter size for optimal flow meter performance:
•Determine the limits of measuring flow.
•Determine the process conditions so that they are within the stated
requirements for Reynolds number and velocity.
For sizing details, refer to the product reference manual.
Sizing calculations are required to select the proper flow meter size. These
calculations provide pressure loss, accuracy, and minimum and maximum
flow rate data to guide in proper selection. Vortex sizing software can be
found using the Selection and Sizing tool. The Selection and Sizing tool can
be accessed online or downloaded for offline use using this link:
www.Emerson.com/FlowSizing.
4.1.2 Wetted material selection
Ensure that the process fluid is compatible with the meter body wetted
materials when specifying the Rosemount 8800D. Corrosion will shorten the
life of the meter body. Consult recognized sources of corrosion data or
contact Emerson Flow Sales Representative for more information.
Note
If Positive Material Identification (PMI) is required, perform test on a
machined surface.
4.1.3 Orientation
The best orientation for the meter depends on the process fluid,
environmental factors, and any other nearby equipment.
Vertical installation
Vertical, upward, installation allows upward process liquid flow and is
generally preferred. Upward flow ensures that the meter body always
remains full and that any solids in the fluid are evenly distributed.
The meter can be mounted in the vertical down position when measuring
gas or steam flows. This type of application is strongly discouraged for liquid
flows, although it can be done with proper piping design.
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Figure 4-1: Vertical installation
A B
A. Liquid or gas flow
B. Gas flow
Note
To ensure the meter body remains full, avoid downward vertical liquid flows
where back pressure is inadequate.
Horizontal installation
For horizontal installation, the preferred orientation is to have the
electronics installed to the side of the pipe. In liquid applications, this helps
prevent any entrained air or solids from striking the shedder bar and
disrupting the shedding frequency. In gas or steam applications, this helps
prevent any entrained liquid (such as condensate) or solids do not strike the
shedder bar and disrupt the shedding frequency.
Figure 4-2: Horizontal installation
B
A
A. Preferred installation—meter body installed with electronics to side of
pipe
B. Acceptable installation—meter body installed with electronics above pipe
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High-temperature installations
The maximum process temperature for integral electronics is dependent on
the ambient temperature where the meter is installed. The electronics must
not exceed 185 °F (85 °C).
Figure 4-3 shows combinations of ambient and process temperatures
needed to maintain a housing temperature of less than 185 °F (85 °C).
Figure 4-3: Ambient/Process temperature limits
B
AC
200 (93)
180(82)
160 (71)
140 (60)
120 (49)
100 (38)
80 (27)
60 (16)
0
200 (93)
300 (149) 400 (204) 500 (260)
600 (316) 700 (371)
800 (427) 900 (482)
1000 (538)
100 (38)
A. Ambient temperature °F (°C)
B. Process temperature °F (°C)
C. 185 °F (85 °C) Housing temperature limit.
Note
The indicated limits are for horizontal pipe and vertical meter position, with
meter and pipe insulated with 3 in. (77 mm) of ceramic fiber insulation.
Install the meter body so the electronics are positioned to the side of the
pipe or below the pipe as shown in Figure 4-4. Insulation may also be
required around the pipe to maintain an electronics temperature below
185 °F (85 °C). See Figure 5-2 for special insulation considerations.
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Figure 4-4: Examples of high-temperature installations
B
A
A. Preferred installation—The meter body installed with the electronics to
the side of the pipe.
B. Acceptable installation—The meter body installed with the electronics
below the pipe.
4.1.4 Location
Hazardous area
The transmitter has an explosion-proof housing and circuitry suitable for
intrinsically safe and non-incendive operation. Individual transmitters are
clearly marked with a tag indicating the certifications they carry. See Product
certifications.
Environmental considerations
Avoid excessive heat and vibration to ensure maximum flow meter life.
Typical problem areas include high-vibration lines with integrally mounted
electronics, warm-climate installations in direct sunlight, and outdoor
installations in cold climates.
Although the signal conditioning functions reduce susceptibility to
extraneous noise, some environments are more suitable than others. Avoid
placing the flow meter or its wiring close to devices that produce high
intensity electromagnetic and electrostatic fields. Such devices include
electric welding equipment, large electric motors and transformers, and
communication transmitters.
Upstream and downstream piping
The meter may be installed with a minimum of ten diameters (D) of straight
pipe length upstream and five diameters (D) of straight pipe length
downstream.
To achieve reference accuracy, straight pipe lengths of 35D upstream and
5D downstream are required. The value of the K-factor may shift up to 0.5%
when the upstream straight pipe length is between 10D and 35D. For
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optional K-factor corrections, see Rosemount™ 8800 Vortex Installation Effects
Technical Data Sheet.
Steam piping
For steam applications, avoid installations such as the one shown in the
following figure. Such installations may cause a water-hammer condition at
start-up due to trapped condensation. The high force from the water
hammer can stress the sensing mechanism and cause permanent damage to
the sensor.
Figure 4-5: Wrong steam pipe installation
Pressure and temperature transmitter location
When using pressure and temperature transmitters in conjunction with the
vortex flow meter for compensated mass flows, install the transmitter(s)
downstream of the vortex flow meter.
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12 Rosemount™ 8800D Series Vortex Flow Meter

Figure 4-6: Pressure and temperature transmitter location
AC
B
D
A. Pressure transmitter
B. Four straight pipe diameters downstream
C. Temperature transmitter
D. Six straight pipe diameters downstream
4.1.5 Power supply (HART)
Analog 4–20 mA Power supply
External power supply required. Each transmitter operates on 10.8 VDC to
42 VDC terminal voltage. See Figure 4-7.
Power consumption
One watt maximum per transmitter.
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HART communication
Figure 4-7: HART communication voltage/resistance requirement
5വ9SV
Maximum loop resistance is determined by the voltage level of the external
power supply, as described in the graph.
Note that HART Communication requires a minimum loop resistance of
250 ohms up to a maximum of 1100 ohms.
R(Ω) Load resistor value.
Vps Minimum power supply voltage required
R(Ω)max = 41.7 (Vps – 10.8 V).
Additional wiring information
•The DC power supply should provide power with less than two percent
ripple. The total resistance load is the sum of the resistance of the signal
wiring and the load resistance of the controller, indicator, and related
pieces. Note that the resistance of intrinsic safety barriers, if used, must
be included.
•If a Smart Wireless THUM™ Adapter is being used with the flow meter to
exchange information via IEC 62591 (WirelessHART® Protocol)
technology, a minimum loop resistance of 250 ohms is required. In
addition, a minimum power supply voltage (Vps) of 19.3 volts will be
required to output 24 mA.
•If a single power supply is used to power more than one transmitter, the
power supply used and circuitry common to the transmitters should not
have more than 20 ohms of impedance at 1200 Hz. See Table 4-1.
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Table 4-1: Resistance based on wire gauge
Gauge number Ohms per 1,000 ft (305 m) at 68 °F
(20 °C) equivalent
14 AWG (2 mm2) 2.5
16 AWG (1 mm2) 4.0
18 AWG (0.8mm2) 6.4
20 AWG (0.5 mm2) 10
22 AWG (0.3 mm2) 16
24 AWG (0.2 mm2) 26
4.1.6 Power supply (FOUNDATION fieldbus)
The flowmeter requires 9-32 Vdc at the power terminals. Each fieldbus
power supply requires a power conditioner to decouple the power supply
output from the fieldbus wiring segment.
4.2 Commissioning
For proper configuration and operation, commission the meter before
putting it into operation. Bench commissioning also enables you to check
hardware settings, test the flowmeter electronics, verify flowmeter
configuration data, and check output variables. Any problems can be
corrected—or configuration settings changed—before going out into the
installation environment. To commission on the bench, connect a
configuration device to the signal loop in accordance the device
instructions.
4.2.1 HART jumper configuration
Two jumpers on the transmitter specify the alarm and security modes. Set
these jumpers during the commissioning stage to avoid exposing the
electronics to the plant environment. The two jumpers can be found on the
electronics board stack or on the LCD meter.
Alarm As part of normal operations, the transmitter continuously runs
a self-diagnostic routine. If the routine detects an internal failure
in the electronics, flow meter output is driven to a low or high
alarm level, depending on the position of the failure mode
jumper. The factory sets the jumper according to the
Configuration Data Sheet, if applicable, or HI by default.
Security You can protect the configuration data with the security lockout
jumper. With the security lockout jumper ON, any configuration
changes attempted on the electronics are disallowed. You can
still access and review any of the operating parameters and scroll
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through the available parameters, but no changes can be made.
The factory sets the jumper according to the Configuration Data
Sheet, if applicable, or OFF by default.
Note
If you will be changing configuration variables frequently, it may
be useful to leave the security lockout jumper in the OFF position
to avoid exposing the flow meter electronics to the plant
environment.
To access the jumpers, remove the transmitter electronics housing or the
LCD cover (if equipped) opposite of the terminal blocks, See Figure 4-8 and
Figure 4-9.
Figure 4-8: Alarm and security jumpers (no LCD option)
VORTEX
TEST FREQ
IN
TP1
4-20mA
HART
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Figure 4-9: LCD indicator alarm and security jumpers (with LCD option)
ALARM
SECURITY
HI LO
ON OFF
ALARM
SECURITY
HI LO
ON OFF
FLOW
Failure mode vs. saturation output values
The failure mode alarm output levels differ from the output values that
occur when the operating flow is outside the range points. When the
operating flow is outside the range points, the analog output continues to
track the operating flow until reaching the saturation value listed below; the
output does not exceed the listed saturation value regardless of the
operating flow. For example, with standard alarm and saturation levels and
flows outside the 4–20 mA range points, the output saturates at 3.9 mA or
20.8 mA. When the transmitter diagnostics detect a failure, the analog
output is set to a specific alarm value that differs from the saturation value
to allow for proper troubleshooting. The saturation and alarm levels are
software selectable between Rosemount Standard and NAMUR levels.
Table 4-2: Analog output: standard alarm values vs. saturation values
Level 4–20 mA saturation value 4–20 mA alarm value
Low 3.9 mA ≤ 3.75 mA
High 20.8 mA ≥ 21.75 mA
Table 4-3: Analog output: NAMUR-compliant alarm values vs. saturation
values
Level 4–20 mA saturation value 4–20 mA alarm value
Low 3.8 mA ≤ 3.6 mA
High 20.5 mA ≥ 22.6 mA
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4.2.2 FOUNDATION fieldbus jumper configuration
Two jumpers on the transmitter specify the simulation and security modes.
Set these jumpers during the commissioning stage to avoid exposing the
electronics to the plant environment. The two jumpers can be found on the
electronics board stack or on the LCD meter.
Simulate The simulate enable jumper is used in conjunction with the
Analog Input (AI) function block simulation. The jumper is also
used as a lock-out feature for the AI function block. To enable
the simulate enable feature, the jumper must transition from
OFF to ON after power is applied to the transmitter, preventing
the transmitter from being accidentally left in simulator mode.
The factory sets the jumper to OFF by default.
Security You can protect the configuration data with the security lockout
jumper. With the security lockout jumper ON, any configuration
changes attempted on the electronics are disallowed. You can
still access and review any of the operating parameters and
scroll through the available parameters, but no changes can be
made. The factory sets the jumper to OFF by default.
To access the jumpers, remove the transmitter LCD cover (if equipped) or
the electronics housing cover opposite of the terminal blocks, See Figure
4-10 and Figure 4-11.
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Figure 4-10: Alarm and security jumpers (no LCD option)
41
Reference Manual
00809-0100-4772, Rev FB
Installation
May 2019
Installation
3.6.6 Hardware configuration
The hardware jumpers on the flowmeter enable you to set the fieldbus simulate enable and
transmitter security (see Figure 3-19). To access the jumpers, remove the electronics
housing cover from the end of the flowmeter. If the flowmeter does not include an LCD
display, the jumpers are accessible by removing the cover on the electronics side. If the
flowmeter includes an LCD display option, the fieldbus simulate enable and security
jumpers are found on the face of the LCD display (see Figure 3-20).
Note
If you will be changing configuration variables frequently, leave the security lockout jumper
in the OFF position to avoid exposing the flowmeter electronics to the plant environment.
Set jumpers during the commissioning stage to avoid exposing the electronics to the plant
environment.
Figure 3-19. Fieldbus Simulate Enable and Transmitter Security Jumpers
3.6.7 Simulate enable
The simulate enable jumper is used in conjunction with the Analog Input (AI) function block
simulation. The jumper is also used as a lock-out feature for the AI function block. To enable the
simulate enable feature, the jumper must transition from OFF to ON after power is applied to the
transmitter, preventing the transmitter from being accidentally left in simulator mode.
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Figure 4-11: LCD indicator alarm and security jumpers (with LCD option)
42
Reference Manual
00809-0100-4772, Rev FB
Installation
May 2019
Installation
3.6.8 Transmitter security
After you configure the transmitter, you may want to protect the configuration data from
unwarranted changes. Each transmitter is equipped with a security jumper that can be
positioned ON to prevent the accidental or deliberate change of configuration data. The
jumper is located on the front side of the electronics module and is labeled SECURITY (see
Figure 3-19).
3.6.9 LCD display option
If your electronics are equipped with the LCD display (Option M5), the fieldbus simulate
enable and transmitter security jumpers are located on the face of the indicator as shown in
Figure 3-20.
Figure 3-20. LCD Display Fieldbus Simulate Enable and Transmitter Security Jumpers
3.7 Transmitter configuration
To complete the installation of the flowmeter, configure the software to meet the
requirements of your application. If the flowmeter was pre-configured at the factory, it may
be ready to install. If not, refer to Section 2: Configuration and Operation.
SIMULATE ENABLE
SECURITY
ON
OFF
OFF
ON
4.2.3 Calibration
The flow meter is wet-calibrated at the factory and needs no further
calibration during installation. The calibration factor (K-factor) is indicated
on each meter body and is entered into the electronics. Verification can be
accomplished with a configuration device.
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