Emerson Rosemount X-Stream Series User manual

Gas Analyzer Series
Instruction Manual
www.EmersonProcess.com
Instruction Manual
HASAxE-IM-HS
07/2006

ESSENTIAL INSTRUCTIONS
READ THIS PAGE BEFORE PROCEEDING!
Emerson Process Management (RosemountAnalytical) designs, manufactures and tests
its products to meet many national and international standards. Because these
instruments are sophisticated technical products, you MUST properly install, use, and
maintain them to ensure they continue to operate within their normal specifications. The
following instructions MUST be adhered to and integrated into your safety program when
installing, using and maintaining Emerson Process Management (RosemountAnalytical)
products. Failure to follow the proper instructions may cause any one of the following
situations to occur: Loss of life; personal injury; property damage; damage to this
instrument;and warrantyinvalidation.
•Read all instructions prior to installing, operating, and servicing the product.
•If you do not understand any of the instructions, contact your Emerson Process
Management (Rosemount Analytical) representative for clarification.
•Follow all warnings, cautions, and instructions marked on and supplied with the
product.
•Inform and educate your personnel in the proper installation, operation, and
maintenance of the product.
•Install your equipment as specified in the Installation Instructions of the
appropriate Instruction Manual and per applicable local and national codes.
Connect all products to the proper electrical and pressure sources.
•To ensure proper performance, use qualified personnel to install, operate, update,
program,and maintain the product.
•Whenreplacement parts arerequired, ensure that qualified people use replacement
parts specified by Emerson Process Management (RosemountAnalytical).
Unauthorized parts and procedures can affect the product’s performance, place the
safe operation of your process at risk, and VOID YOUR WARRANTY. Look-alike
substitutions may result in fire, electrical hazards, or improper operation.
•Ensure that all equipment doors are closed and protective covers are in place,
except when maintenance is being performed by qualified persons, to prevent
electrical shock and personal injury.
The information contained in this document is subject to change without notice.
Emerson Process Management GmbH & Co. OHG
Industriestrasse 1
D-63594 Hasselroth
Germany
T [phone]
F [phone]
Internet: www.EmersonProcess.com
Edition 2006-07

Instruction Manual
HASAxE-IM-HS
04/2006 X-STREAM
Emerson Process Management GmbH&Co.OHG S-1
Safety Instructions
This instruction manual provides information about X-STREAM series gas analyzers
concerningsubassemblies, functions,procedures, installation,operation andmaintenance.
This instruction manual covers several X-STREAM series analyzer variations and therefore
may describe configurations and/or options not part of your specific analyzer.
Installationand operationof instrumentsintended tobe installed and operated in hazardous
areas is not covered by this instruction manual, but part of the specific instruction manual
shipped together with such analyzers because of the special requirements for working in
hazardous environments!
PREAMBLE
The following definitions apply to WARNINGS, CAUTIONS and NOTES found throughout
this publication.
DEFINITIONS
Highlightsan operationor maintenanceprocedure, practice,condition, state-
ment, etc.
If not strictly observed, could result in injury, death, or long-term health
hazards of personnel.
NOTE
Highlights an essential operating procedure, condition or statement.
Highlightsan operationor maintenanceprocedure, practice,condition, state-
ment, etc.
Ifnot strictlyobserved,could resultin damage toor destruction ofequipment,
or loss of effectiveness.

X-STREAM Instruction Manual
HASAxE-IM-HS
04/2006
Emerson Process Management GmbH & Co. OHGS-2
IMPORTANT
Safety Instructions
Wiring and Installation of this Apparatus
Thefollowingsafety instructions applyspecificallyto all EUmemberstates.They should bestrictly
adheredto inorder toassure compliancewith theLow VoltageDirective.Non-EUstatesshould also
complywith the followingunless superseded bylocalor NationalStandards.
1. Adequateearthconnectionsshouldbemadetoall earthingpoints, internalandexternal,where
provided.
2. Afterinstallationor troubleshooting,all safetycoversandsafetygroundsmustbereplaced.The
integrityofall earthterminalsmustbe maintained atalltimes.
3. To ensure safe operation of this equipment, connection to the mains supply should only be
made through a circuit breaker which will disconnect all circuits carrying conductors during a
fault situation. The circuit breaker may also include a mechanically operated isolating switch.
Circuitbreakersorswitchesmustcomplywitharecognizedstandardsuch asIEC947.Allwiring
mustconform withanylocalstandards.
4. Whereequipmentorcoversaremarked withthesymboltotheright,hazardous
voltagesarelikelytobepresentbeneath.Thesecoversshouldonlyberemoved
when power is removed from the equipment — and then by trained service
personnelonly.
5. Whereequipmentorcovers aremarkedwith the symboltothe right,thereis a
danger from hot surfaces beneath. These covers should only be removed by
trainedservicepersonnelwhenpowerisremovedfromthe equipment.Certain
surfacesmay remainhotto thetouch.
6. Whereequipmentorcoversaremarkedwiththesymboltothe right,refertothe
InstructionManualfor instructions.
7. Furthergraphicalsymbolsused inthisproduct:
All graphical symbols used in this product are from one or more of the following standards:
EN61010-1, IEC417, and ISO3864.
ExplosionHazard!
Harmful(toHealth)!
Electrostatic discharge (ESD)
Toxic!
HeavyInstrument!
Disconnect from Mains!

Instruction Manual
HASAxE-IM-HS
04/2006 X-STREAM
Emerson Process Management GmbH&Co.OHG S-3
Safety Instructions
Safety Instructions
Operating and Maintaining this Apparatus
This instrument has left the factory in com-
pliancewithall applicablesafetyregulations.
To maintain this operating condition, the user
muststrictlyfollowtheinstructionsandconsider
thewarnings inthismanual orprovided onthe
instrument.
Beforeswitching on theinstrument, verify that
the electrical supply voltage matches the
instrument´s operating voltage as set in the
factory.
Anyinterruptionintheinstrument´sgroundline,
whether inside or outside the instrument, or
removal or interruption of its ground line
connection,couldresultinhazardousoperating
conditions. Intentionally interrupting the
instrument´sprotectivegroundisstrictlyprohi-
bited.
Opening cover panels could expose voltage-
carryingcomponents.Connectorsmayalsobe
under voltage. The instrument must be
disconnectedfromallelectricalsuppliesbefore
attempting any calibrations, maintenance
operations, repairs or component
replacements requiring opening of the
instrument. Any calibrations, maintenance
operations,orrepairsthatneed theinstrument
to be opened while connected to electrical
supplies should be subject to qualified
technicians familiar with the hazards involved
only!
Use only fuses of the correct type and current
ratingsas replacements.Using repairedfuses
andshortcircuitingoffuseholdersisprohibited.
Observe all applicable regulations when
operating the instrument from an auto-
transformeror variac.
Substanceshazardous tohealthmayemerge
fromtheinstrument‘sexhaust.
Please pay attention to the safety of your
operation personnel. Protective measures
mustbetaken,ifrequired.

X-STREAM Instruction Manual
HASAxE-IM-HS
04/2006
Emerson Process Management GmbH & Co. OHGS-4
Safety Instructions
ELECTRICAL SHOCK HAZARD !
Do not operate without covers secure. Do not open while energized.
Installation requires access to live parts which can cause death or serious
injury.
For safety and proper performace this instrument must be connected to a
properly grounded three-wire source of power.
SAFETY SUMMARY
To avoid loss of life, personal injury and damage to this equipment and on-site property, do
not operate or service this instrument before reading and understanding this instruction
manual and receiving appropriate training. Save these instructions.
AUTHORIZED PERSONNEL
If this equipment is used in a manner not specified in these instructions, protective systems
may be impaired.
INTENDED USE STATEMENT
X-Stream series gas analyzers are intended to be used as analyzers for industrial purposes.
They must not be used in medical, diagnostic or life support applications nor as safety
devices, and no independent agency certifications or approvals are to be implied as
covering such applications!
TOXIC GASES !
This unit’s exhaust may contain toxic gases such as sulfur dioxide.
These gases can cause serious injuries.
Aviod inhalation of the exhaust gases at the exhaust fitting.
Connect exhaust outlet to a safe vent. Check vent line and connections for
leakage.
Keep all fittings tight to avoid leaks. See section 7-2, page 7-2 for leak test
instructions.

Instruction Manual
HASAxE-IM-HS
04/2006 X-STREAM
Emerson Process Management GmbH&Co.OHG S-5
Safety Instructions
Safety Instructions
HIGH TEMPERATURES !
While working with photometers and/or thermostated components inside
the analyzers hot components may be accessible!
HEAVY INSTRUMENTS !
The analyzer variation X-STREAM F, intended to be wall mounted and/or
outdoor installed, weighs up to approx. 26 kg (57 lbs), depending on
included options!
Use two people and/or suitable tools for transportation and lifting these
instruments!
Take care to use anchors and bolts specified to be used for the weight of
the units!
Take care the wall or stand the unit is intended to be installed at is solid and
stable to hold the units!
EXPLOSION HAZARD !
Do not operate nor install these instruments in hazardous areas with-
out additional measures!

X-STREAM Instruction Manual
HASAxE-IM-HS
04/2006
Emerson Process Management GmbH & Co. OHGS-6
Safety Instructions
Take care of the safety instructions applicable for the gases (sample
gases and test gases) and for the gas bottles containing these gases!
EXPLOSION HAZARD !
Supplying explosive gases is not permitted ! (Explosive gases are mixtures
of flammable gases of concentrations between the explosion limits with air
or oxygen).
Supplying flammable gases of concentrations above the lower explosion
limit (LEL) we recommend to utilize one or more of the following measures:
Before opening gas paths they must be purged with ambient air or
neutral gas (N2) to avoid hazards caused by toxic, flammable,
explosive or harmful to health sample gas components!
INJURY HAZARD !
GASES AND GAS CONDITIONING
•Purging the housing with inert gas
•Internal tubing with stainless steel
•Flame arrestors at gas input and output fittings
•Intrinsically safe paramagnetical or thermal conductivity sensors

Instruction Manual
HASAxE-IM-HS
04/2006 X-STREAM
Emerson Process Management GmbH&Co.OHG S-7
Safety Instructions
Safety Instructions
POWER SUPPLY
Verify the mains voltage at site of installation corresponds to the analyzer´s
rated voltage as given on the nameplate label!
Verify the safety instruction given by power supply unit manufacturer !
Installation and connecting mains and signal cables are subject to qualified
personnel only taking into account all applicable standards and legislative
requirements!
Failure to follow may cause warranty invalidation, property damage and/or
personal injury or death! Connecting mains and signal cables to internal
srew terminals requires working at open housing near life parts!
Installation of this instrument is subject to qualified personnel only, familiar
with the resulting potential risks!
The gas analyzers do not provide a mains power switch and are operable
when connected to power.
The gas analyzers do not provide a mains switch! Amains switch or circuit
breaker (to comply with IEC 60947-1 /-3) has to be provided in the building
installation. This switch has to be installed near by analyzer, must be easily
operator accessible and has to be assigned as disconnector for the analyzer.
Cables for external data processing must be double insulated for mains
voltage when used inside the instrument!
If double insulation is not available signal cables inside the analyzer must
be installed in a way that a distance of at least 5 mm is ensured permanently
(e.g. by utilizing cable ties).
CONNECTING INSTRUMENTS FOR FIXED INSTALLATION

X-STREAM Instruction Manual
HASAxE-IM-HS
04/2006
Emerson Process Management GmbH & Co. OHGS-8
These instruments provide a protective earth terminal. To prevent electrical
shock hazards the instrument must be connected to a protective earth.
Therefore the instrument has to be connected to mains by using a three
wire mains cable with earth conductor!
Any interruption of the earth connector inside or outside the instrument or
disconnecting the earth terminal may cause potential electrical shock
hazzard! Intended interruption of protective earth connections is not
permitted!
ELECTRICAL SHOCK HAZARD !
Safety Instructions