Emerson Rosemount 585 Annubar User manual

www.rosemount.com
¢00825-0100-4809[¤
Quick Installation Guide
00825-0100-4585, Rev AA
January 2009 Flanged 585 Annubar
Step 1: Location and Orientation
Step 2: Drill Holes into Pipe
Step 3: Assemble and Check Fit-up
Step 4: Weld Mounting Hardware
Step 5: Insert the Annubar
Step 6: Mount the Transmitter
Product Certifications
Start
End
Rosemount 585 Annubar®Flanged Assembly
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Quick Installation Guide
00825-0100-4585, Rev AA
January 2009
Flanged 585 Annubar
2
© 2009 Rosemount Inc. All rights reserved. All marks property of owner. Rosemount and the Rosemount logotype are
registered trademarks of Rosemount Inc.
Rosemount Inc.
8200 Market Boulevard
Chanhassen, MN USA 55317
T (US) [phone]
T (Intnl) [phone]
F [phone]
Emerson Process Management GmbH & Co. OHG
Argelsrieder Feld 3
82234 Wessling
Germany
T 49 (8153) 9390
F49 (8153) 939172
Emerson Process Management Asia Pacific
Private Limited
1 Pandan Crescent
Singapore 128461
T (65) 6777 8211
F (65) 6777 0947/65 6777 0743
Beijing Rosemount Far East Instrument Co.,
Limited
No. 6 North Street,
Hepingli, Dong Cheng District
Beijing 100013, China
T (86) (10) 6428 2233
F (86) (10) 6422 8586
IMPORTANT NOTICE
This installation guide provides basic guidelines for Rosemount
585 Annubar. It does not provide instructions for configuration, diagnostics, maintenance,
service, troubleshooting, Explosion-proof, Flame-Proof, or intrinsically safe (I.S.)
installations. Refer to the 585 Annubar reference manual (document number
00809-0100-4585) for more instruction. This manual is also available electronically on
www.rosemount.com.
If the 585 Annubar was ordered assembled to a Rosemount 3051S transmitter, see the
following Quick Installation Guide for information on configuration and hazardous
locations certifications: Rosemount 3051S Series Pressure Transmitter (document
number 00825-0100-4801).
If the 585 Annubar was ordered assembled to a Rosemount 3095 transmitter, see the
following Quick Installation Guide for information on configuration and hazardous
locations certifications: Rosemount 3095MV (document number 00825-0100-4716).
WARNING
Process leaks may cause harm or result in death. To avoid process leaks, only use
gaskets designed to seal with the corresponding flange and o-rings to seal process
connections. Flowing medium may cause the 585 Annubar assembly to become hot and
could result in burns.
CAUTION
If pipe/duct wall is less than 0.125-in. (3,2 mm) use extreme caution when installing
sensor. Thin walls can deform during welding, installation or from the weight of a
cantilevered flowmeter. These installations may require a fabricated outlet, saddle or
external flowmeter support. Please consult factory for assistance.
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Quick Installation Guide
00825-0100-4585, Rev AA
January 2009 Flanged 585 Annubar
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585 Annubar®Assembly Exploded View
NOTE
Use an appropriate pipe sealing compound rated for the service temperature on all threaded
connections.
Sensor Flange
585 Annubar Sensor
Mounting Flange Assembly
Remote Mount Instrument
Connection
Studs
Gasket
Opposites Side Support
Nuts
Nuts
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Quick Installation Guide
00825-0100-4585, Rev AA
January 2009
Flanged 585 Annubar
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STEP 1: LOCATION AND ORIENTATION
Correct orientation and straight run requirements must be met for accurate and repeatable
flow measurements. Refer to Table 1 for minimum pipe diameter distances from upstream
disturbances.
Table 1. Straight Run Requirements
Upstream Dimensions
Downstream
Dimensions
Without
Straightening
Vanes
With Straightening
Vanes
In
Plane
Out of
Plane
A’ CC’A A
1
8
—
10
—
—
8
—
4
—
4
4
4
2
11
—
16
—
—
8
—
4
—
4
4
4
3
23
—
28
—
—
8
—
4
—
4
4
4
4
12
—
12
—
—
8
—
4
—
4
4
4
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Quick Installation Guide
00825-0100-4585, Rev AA
January 2009 Flanged 585 Annubar
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STEP 1 CONTINUED...
NOTE
• Consult the factory for instructions regarding use in square or rectangular ducts.
• “In Plane A” means the sensor is in the same plane as the elbow. “Out of Plane A”
means the bar is perpendicular to the plane of the elbow.
• If proper lengths of straight run are not available, position the mounting such that 80%
of the run is upstream and 20% is downstream.
• Use straightening vanes to reduce the required straight run length.
• Row 6 in Table 1 applies to gate, globe, plug, and other throttling valves that are
partially opened, as well as control valves.
Misalignment
585 Annubar installation allows for a maximum misalignment of 3°.
Figure 1. Misalignment
Upstream Dimensions
Downstream
Dimensions
Without Vanes With Vanes
In
Plane
Out of
Plane
A’ CC’A A
5
18
—
18
—
—
8
—
4
—
4
4
4
6
30
—
30
—
—
8
—
4
—
4
4
4
±3°
±3°
±3°
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Quick Installation Guide
00825-0100-4585, Rev AA
January 2009
Flanged 585 Annubar
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STEP 1 CONTINUED...
Horizontal Orientation
For proper venting and draining, the sensor should be located in the upper half of the pipe
for gas applications. For liquid and steam applications, the sensor should be located in the
bottom half of the pipe.
Figure 2. Gas Figure 3. Liquid and Steam
Figure 4. Steam on Top
45°45°
Recommended
Zone 90°
30° Recommended
Zone 30°
Recommended
Zone 30°
45° 45°
30° Recommended
Zone 30°
Recommended
Zone 30°
45° 45°
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Quick Installation Guide
00825-0100-4585, Rev AA
January 2009 Flanged 585 Annubar
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STEP 1 CONTINUED...
Vertical Orientation
The sensor can be installed in any position around the circumference of the pipe, provided
the vents are positioned properly for bleeding or venting. Optimal results for liquid or steam
are obtained when flow is up. For steam applications, a 90° spacer is included to provide
water legs to ensure the transmitter stays within temperature limits.
Figure 5. Liquid, Gas, or Steam
360°
Flow
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January 2009
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STEP 2: DRILL HOLES INTO PIPE
1. Determine the sensor size based on the probe width (see Table 2).
2. Depressurize and drain the pipe.
3. Select the location to drill the hole.
4. Determine the diameter of the hole to be drilled according to the specifications in Table 2.
Drill the mounting hole into the pipe with a hole saw or drill. DO NOT TORCH CUT THE
HOLE.
Table 2. Sensor Size / Hole Diameter Chart
5. A second identically sized hole must be drilled opposite the first hole so that the sensor
can pass completely through the pipe. To drill the second hole, follow these steps:
a. Measure the pipe circumference with a pipe tape, soft wire, or string. (For the most
accurate measurement the pipe tape needs to be perpendicular to the axis of flow.)
b. Divide the measured circumference by two to determine the location of the second
hole.
c. Re-wrap the pipe tape, soft wire, or string from the center of the first hole. Then, using
the number calculated in the preceding step, mark the center of what will become the
second hole.
d. Using the diameter determined in step 3, drill the hole into the pipe with a hole saw or
drill. DO NOT TORCH CUT THE HOLE.
6. Deburr the drilled holes on the inside of the pipe.
Sensor
Size Sensor Width Hole Diameter
11 0.80-in. (20,32 mm) 7/8-in. (23 mm) + 1/32-in (0,8 mm)
– 0.00
22 1.20-in. (30,48 mm) 15/16-in. (34 mm) + 1/16-in. (1,6 mm)
– 0.00
44 2.30-in. (58,42 mm) 21/2-in. (64 mm) + 1/16-in. (1,6 mm)
– 0.00
Drill the appropriate diameter
hole through the pipe wall.
Note: Drill the hole 180° from
the first hole for opposite- side
support models.
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Quick Installation Guide
00825-0100-4585, Rev AA
January 2009 Flanged 585 Annubar
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STEP 3: ASSEMBLE AND CHECK FIT-UP
For accurate measurement, use the following steps to ensure that Ports A and B are equal
distances from the inside walls of the pipe.
1. Assemble the 585 to the mounting hardware with the gaskets and bolts.
2. Hand tighten the bolts just enough to hold the position of the sensor centered in the
mounting hardware.
3. Check the fit of the assembly to the pipe by inserting a rule or stiff wire through both
mounting holes. Note the distance. All sensing holes must be inside the pipe inner
diameter. See Figure 6.
4. Add 1/16-in. (1,6 mm) to the measured distance for the weld gap and transfer to the
assembly starting at the high point of the weldolet.
5. Measure the distance from the high point of the weldolet to the first sensing hole, port B,
then subtract 1/16-in (1,6 mm).
6. Measure the distance from the end of the transferred length in step 4 to the last sensing
hole, port A.
7. Compare the numbers obtained in steps 5 and 6.
Small discrepancies can be compensated for with the fit-up of the mounting hardware. Large
discrepancies may cause installation problems or error.
Figure 6. Fit-up check for 585 Annubar with Opposite-Side Support
ODF
Port B
Port A
Pipe
Outside
Diameter
The same within 1/8-in. (3 mm)
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Quick Installation Guide
00825-0100-4585, Rev AA
January 2009
Flanged 585 Annubar
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STEP 4: WELD MOUNTING HARDWARE
1. Center the flanged assembly over the mounting hole, gap 1/16 in. (1,6 mm), and measure
the distance from the outer diameter of the pipe to the face of the flange. Compare this to
Table 3 and adjust the gap as necessary.
Table 3. Flange Sizes and ODF Per Sensor Size
Sensor Size Flange Type Pressure Class Flange Size / Rating / Type ODF in. (mm)(1)
(1) Tolerances for the ODF dimension above a 10-in. (254 mm) line size is ±0.060-in. (1,6 mm). Below
10-in. (254 mm) line size is ±0.030-in. (0,8 mm).
11
A
11
1/2-in. 150# RF 3.88 (99)
11 3 11/2-in. 300# RF 4.13 (105)
11 6 11/2-in. 600# RF 4.44 (113)
11 N 11/2-in. 900# RF 4.94 (125)
11 F 11/2-in. 1500# RF 4.94 (125)
11 T 11/2-in. 2500# RF 6.76 (172)
11
R
11
1/2-in. 150# RTJ 4.07 (103)
11 3 11/2-in. 300# RTJ 4.32 (110)
11 6 11/2-in. 600# RTJ 4.44 (113)
11 N 11/2-in. 900# RTJ 4.94 (125)
11 F 11/2-in. 1500# RTJ 4.94 (125)
11 T 11/2-in. 2500# RTJ 6.82 (173)
11
D
1 DN40 PN16 RF 3.21 (81)
11 3DN40 PN40 RF 3.21 (81)
11 6 DN40 PN100 RF 3.88 (99)
22
A
12.0-in. 150# RF 4.13 (105)
22 3 2.0-in. 300# RF 4.38 (111)
22 62.0-in. 600# RF 4.76 (121)
22 N 2.0-in. 900# RF 5.88 (149)
22 F2.0-in. 1500# RF 5.88 (149)
22 T 3.0-in. 2500# RF 9.87 (251)
22
R
12.0-in. 150# RTJ 4.32 (110)
22 3 2.0-in. 300# RTJ 4.63 (117)
22 62.0-in. 600# RTJ 4.82 (122)
22 N 2.0-in. 900# RTJ 5.94 (151)
22 F2.0-in. 1500# RTJ 5.94 (151)
22 T 3.0-in. 2500# RTJ 10.00 (254)
22
D
1DN50 PN16 RF 3.40 (86)
22 3 DN50 PN40 RF 3.52 (89)
22 6DN50 PN100 RF 4.31 (109
44
A
1 3.0-in. 150# RF 4.63 (117.5)
44 33.0-in. 300# RF 5.00 (126.9)
44 6 3.0-in. 600# RF 5.38 (136.6)
44 N4.0-in. 900# RF 8.19 (208.0)
44 F 4.0-in. 1500# RF 8.56 (217.5)
44 T4.0-in. 2500# RF 11.19 (284.2)
44
R
1 3.0-in. 150# RTJ 4.82 (122)
44 33.0-in. 300# RTJ 5.25 (133)
44 6 3.0-in. 600# RTJ 5.44 (138)
44 N4.0-in. 900# RTJ 8.25 (209)
44 F 4.0-in. 1500# RTJ 8.63 (219)
44 T4.0-in. 2500# RTJ 11.38 (289)
44
D
1 DN80 PN16 RF 3.85 (98)
44 3DN80 PN40 RF 4.16 (106)
44 6 DN80 PN100 RF 4.95 (126)
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