Emerson Rosemount 585 Annubar User manual

www.rosemount.com
¢00825-0100-4809[¤
Quick Installation Guide
00825-0100-4585, Rev AA
January 2009 Flanged 585 Annubar
Step 1: Location and Orientation
Step 2: Drill Holes into Pipe
Step 3: Assemble and Check Fit-up
Step 4: Weld Mounting Hardware
Step 5: Insert the Annubar
Step 6: Mount the Transmitter
Product Certifications
Start
End
Rosemount 585 Annubar®Flanged Assembly
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Quick Installation Guide
00825-0100-4585, Rev AA
January 2009
Flanged 585 Annubar
2
© 2009 Rosemount Inc. All rights reserved. All marks property of owner. Rosemount and the Rosemount logotype are
registered trademarks of Rosemount Inc.
Rosemount Inc.
8200 Market Boulevard
Chanhassen, MN USA 55317
T (US) [phone]
T (Intnl) [phone]
F [phone]
Emerson Process Management GmbH & Co. OHG
Argelsrieder Feld 3
82234 Wessling
Germany
T 49 (8153) 9390
F49 (8153) 939172
Emerson Process Management Asia Pacific
Private Limited
1 Pandan Crescent
Singapore 128461
T (65) 6777 8211
F (65) 6777 0947/65 6777 0743
Beijing Rosemount Far East Instrument Co.,
Limited
No. 6 North Street,
Hepingli, Dong Cheng District
Beijing 100013, China
T (86) (10) 6428 2233
F (86) (10) 6422 8586
IMPORTANT NOTICE
This installation guide provides basic guidelines for Rosemount
585 Annubar. It does not provide instructions for configuration, diagnostics, maintenance,
service, troubleshooting, Explosion-proof, Flame-Proof, or intrinsically safe (I.S.)
installations. Refer to the 585 Annubar reference manual (document number
00809-0100-4585) for more instruction. This manual is also available electronically on
www.rosemount.com.
If the 585 Annubar was ordered assembled to a Rosemount 3051S transmitter, see the
following Quick Installation Guide for information on configuration and hazardous
locations certifications: Rosemount 3051S Series Pressure Transmitter (document
number 00825-0100-4801).
If the 585 Annubar was ordered assembled to a Rosemount 3095 transmitter, see the
following Quick Installation Guide for information on configuration and hazardous
locations certifications: Rosemount 3095MV (document number 00825-0100-4716).
WARNING
Process leaks may cause harm or result in death. To avoid process leaks, only use
gaskets designed to seal with the corresponding flange and o-rings to seal process
connections. Flowing medium may cause the 585 Annubar assembly to become hot and
could result in burns.
CAUTION
If pipe/duct wall is less than 0.125-in. (3,2 mm) use extreme caution when installing
sensor. Thin walls can deform during welding, installation or from the weight of a
cantilevered flowmeter. These installations may require a fabricated outlet, saddle or
external flowmeter support. Please consult factory for assistance.
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Quick Installation Guide
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January 2009 Flanged 585 Annubar
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585 Annubar®Assembly Exploded View
NOTE
Use an appropriate pipe sealing compound rated for the service temperature on all threaded
connections.
Sensor Flange
585 Annubar Sensor
Mounting Flange Assembly
Remote Mount Instrument
Connection
Studs
Gasket
Opposites Side Support
Nuts
Nuts
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January 2009
Flanged 585 Annubar
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STEP 1: LOCATION AND ORIENTATION
Correct orientation and straight run requirements must be met for accurate and repeatable
flow measurements. Refer to Table 1 for minimum pipe diameter distances from upstream
disturbances.
Table 1. Straight Run Requirements
Upstream Dimensions
Downstream
Dimensions
Without
Straightening
Vanes
With Straightening
Vanes
In
Plane
Out of
Plane
A’ CC’A A
1
8
—
10
—
—
8
—
4
—
4
4
4
2
11
—
16
—
—
8
—
4
—
4
4
4
3
23
—
28
—
—
8
—
4
—
4
4
4
4
12
—
12
—
—
8
—
4
—
4
4
4
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January 2009 Flanged 585 Annubar
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STEP 1 CONTINUED...
NOTE
• Consult the factory for instructions regarding use in square or rectangular ducts.
• “In Plane A” means the sensor is in the same plane as the elbow. “Out of Plane A”
means the bar is perpendicular to the plane of the elbow.
• If proper lengths of straight run are not available, position the mounting such that 80%
of the run is upstream and 20% is downstream.
• Use straightening vanes to reduce the required straight run length.
• Row 6 in Table 1 applies to gate, globe, plug, and other throttling valves that are
partially opened, as well as control valves.
Misalignment
585 Annubar installation allows for a maximum misalignment of 3°.
Figure 1. Misalignment
Upstream Dimensions
Downstream
Dimensions
Without Vanes With Vanes
In
Plane
Out of
Plane
A’ CC’A A
5
18
—
18
—
—
8
—
4
—
4
4
4
6
30
—
30
—
—
8
—
4
—
4
4
4
±3°
±3°
±3°
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January 2009
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STEP 1 CONTINUED...
Horizontal Orientation
For proper venting and draining, the sensor should be located in the upper half of the pipe
for gas applications. For liquid and steam applications, the sensor should be located in the
bottom half of the pipe.
Figure 2. Gas Figure 3. Liquid and Steam
Figure 4. Steam on Top
45°45°
Recommended
Zone 90°
30° Recommended
Zone 30°
Recommended
Zone 30°
45° 45°
30° Recommended
Zone 30°
Recommended
Zone 30°
45° 45°
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January 2009 Flanged 585 Annubar
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STEP 1 CONTINUED...
Vertical Orientation
The sensor can be installed in any position around the circumference of the pipe, provided
the vents are positioned properly for bleeding or venting. Optimal results for liquid or steam
are obtained when flow is up. For steam applications, a 90° spacer is included to provide
water legs to ensure the transmitter stays within temperature limits.
Figure 5. Liquid, Gas, or Steam
360°
Flow
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January 2009
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STEP 2: DRILL HOLES INTO PIPE
1. Determine the sensor size based on the probe width (see Table 2).
2. Depressurize and drain the pipe.
3. Select the location to drill the hole.
4. Determine the diameter of the hole to be drilled according to the specifications in Table 2.
Drill the mounting hole into the pipe with a hole saw or drill. DO NOT TORCH CUT THE
HOLE.
Table 2. Sensor Size / Hole Diameter Chart
5. A second identically sized hole must be drilled opposite the first hole so that the sensor
can pass completely through the pipe. To drill the second hole, follow these steps:
a. Measure the pipe circumference with a pipe tape, soft wire, or string. (For the most
accurate measurement the pipe tape needs to be perpendicular to the axis of flow.)
b. Divide the measured circumference by two to determine the location of the second
hole.
c. Re-wrap the pipe tape, soft wire, or string from the center of the first hole. Then, using
the number calculated in the preceding step, mark the center of what will become the
second hole.
d. Using the diameter determined in step 3, drill the hole into the pipe with a hole saw or
drill. DO NOT TORCH CUT THE HOLE.
6. Deburr the drilled holes on the inside of the pipe.
Sensor
Size Sensor Width Hole Diameter
11 0.80-in. (20,32 mm) 7/8-in. (23 mm) + 1/32-in (0,8 mm)
– 0.00
22 1.20-in. (30,48 mm) 15/16-in. (34 mm) + 1/16-in. (1,6 mm)
– 0.00
44 2.30-in. (58,42 mm) 21/2-in. (64 mm) + 1/16-in. (1,6 mm)
– 0.00
Drill the appropriate diameter
hole through the pipe wall.
Note: Drill the hole 180° from
the first hole for opposite- side
support models.
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Quick Installation Guide
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January 2009 Flanged 585 Annubar
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STEP 3: ASSEMBLE AND CHECK FIT-UP
For accurate measurement, use the following steps to ensure that Ports A and B are equal
distances from the inside walls of the pipe.
1. Assemble the 585 to the mounting hardware with the gaskets and bolts.
2. Hand tighten the bolts just enough to hold the position of the sensor centered in the
mounting hardware.
3. Check the fit of the assembly to the pipe by inserting a rule or stiff wire through both
mounting holes. Note the distance. All sensing holes must be inside the pipe inner
diameter. See Figure 6.
4. Add 1/16-in. (1,6 mm) to the measured distance for the weld gap and transfer to the
assembly starting at the high point of the weldolet.
5. Measure the distance from the high point of the weldolet to the first sensing hole, port B,
then subtract 1/16-in (1,6 mm).
6. Measure the distance from the end of the transferred length in step 4 to the last sensing
hole, port A.
7. Compare the numbers obtained in steps 5 and 6.
Small discrepancies can be compensated for with the fit-up of the mounting hardware. Large
discrepancies may cause installation problems or error.
Figure 6. Fit-up check for 585 Annubar with Opposite-Side Support
ODF
Port B
Port A
Pipe
Outside
Diameter
The same within 1/8-in. (3 mm)
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January 2009
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STEP 4: WELD MOUNTING HARDWARE
1. Center the flanged assembly over the mounting hole, gap 1/16 in. (1,6 mm), and measure
the distance from the outer diameter of the pipe to the face of the flange. Compare this to
Table 3 and adjust the gap as necessary.
Table 3. Flange Sizes and ODF Per Sensor Size
Sensor Size Flange Type Pressure Class Flange Size / Rating / Type ODF in. (mm)(1)
(1) Tolerances for the ODF dimension above a 10-in. (254 mm) line size is ±0.060-in. (1,6 mm). Below
10-in. (254 mm) line size is ±0.030-in. (0,8 mm).
11
A
11
1/2-in. 150# RF 3.88 (99)
11 3 11/2-in. 300# RF 4.13 (105)
11 6 11/2-in. 600# RF 4.44 (113)
11 N 11/2-in. 900# RF 4.94 (125)
11 F 11/2-in. 1500# RF 4.94 (125)
11 T 11/2-in. 2500# RF 6.76 (172)
11
R
11
1/2-in. 150# RTJ 4.07 (103)
11 3 11/2-in. 300# RTJ 4.32 (110)
11 6 11/2-in. 600# RTJ 4.44 (113)
11 N 11/2-in. 900# RTJ 4.94 (125)
11 F 11/2-in. 1500# RTJ 4.94 (125)
11 T 11/2-in. 2500# RTJ 6.82 (173)
11
D
1 DN40 PN16 RF 3.21 (81)
11 3DN40 PN40 RF 3.21 (81)
11 6 DN40 PN100 RF 3.88 (99)
22
A
12.0-in. 150# RF 4.13 (105)
22 3 2.0-in. 300# RF 4.38 (111)
22 62.0-in. 600# RF 4.76 (121)
22 N 2.0-in. 900# RF 5.88 (149)
22 F2.0-in. 1500# RF 5.88 (149)
22 T 3.0-in. 2500# RF 9.87 (251)
22
R
12.0-in. 150# RTJ 4.32 (110)
22 3 2.0-in. 300# RTJ 4.63 (117)
22 62.0-in. 600# RTJ 4.82 (122)
22 N 2.0-in. 900# RTJ 5.94 (151)
22 F2.0-in. 1500# RTJ 5.94 (151)
22 T 3.0-in. 2500# RTJ 10.00 (254)
22
D
1DN50 PN16 RF 3.40 (86)
22 3 DN50 PN40 RF 3.52 (89)
22 6DN50 PN100 RF 4.31 (109
44
A
1 3.0-in. 150# RF 4.63 (117.5)
44 33.0-in. 300# RF 5.00 (126.9)
44 6 3.0-in. 600# RF 5.38 (136.6)
44 N4.0-in. 900# RF 8.19 (208.0)
44 F 4.0-in. 1500# RF 8.56 (217.5)
44 T4.0-in. 2500# RF 11.19 (284.2)
44
R
1 3.0-in. 150# RTJ 4.82 (122)
44 33.0-in. 300# RTJ 5.25 (133)
44 6 3.0-in. 600# RTJ 5.44 (138)
44 N4.0-in. 900# RTJ 8.25 (209)
44 F 4.0-in. 1500# RTJ 8.63 (219)
44 T4.0-in. 2500# RTJ 11.38 (289)
44
D
1 DN80 PN16 RF 3.85 (98)
44 3DN80 PN40 RF 4.16 (106)
44 6 DN80 PN100 RF 4.95 (126)
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January 2009 Flanged 585 Annubar
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STEP 4 CONTINUED...
2. Place four 1/4-in. (6-mm) tack welds at 90° increments. Check alignment of the mounting
both parallel and perpendicular to the axis of flow (see Figure 7). If alignment of the
mounting is within tolerances, finish weld per local codes. If alignment is outside of
specified tolerance, make adjustments prior to making the finish weld.
Figure 7. Alignment
3. Center the fitting for the opposite side support over the opposite side hole, gap 1/16-in.
(1,6 mm), and place four 1/4-in. (6 mm) tack welds at 90° increments. Insert the sensor
into the mounting hardware. Verify that the tip of the sensor is centered in the opposite
side fitting and the plug will fit around sensor. Finish weld per local codes. If alignment of
the bar does not allow enough clearance to insert the opposite side plug, make
adjustments prior to making the finish weld.
4. To avoid serious burns, allow the mounting hardware to cool before continuing.
STEP 5: INSERT THE ANNUBAR
1. Align the flow arrow on the head with the direction of flow. Assemble the bar to the
mounting flange using a gasket, bolts, and nuts.
2. Tighten the nuts in a cross pattern to allow even compression of the gasket.
3. If opposite side support is threaded, apply an appropriate thread sealing compound to
the support plug threads and tighten.
4. If opposite side support is a socket weld fitting, insert the plug into the sockolet fitting
until the parts contact. Retract the plug 1/16 in. (1,6 mm), remove the Annubar sensor,
and apply fillet weld per local codes.
ODF
Tack Welds
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January 2009
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STEP 6: MOUNT THE TRANSMITTER
Transmitter Mounting, Direct Mount Head with Valves
It is not necessary to retract the Annubar when direct mounting a transmitter with valves.
1. Place O-rings into grooves on the face of head.
2. Align the high side of the transmitter to the high side of the sensor (“Hi” is stamped on the
side of the head) and install.
3. Tighten the nuts in a cross pattern to 400 in•lb (45 N•m).
Transmitter Mounting, Direct Mount Head without Valves
1. Place O-rings into grooves on the face of head.
2. Orient the equalizer valve(s) so they are easily accessible. Install a manifold with the
smooth face mating to the face of the head. Tighten in cross pattern to a torque of
400 in•lb (45 N•m).
3. Place O-rings into grooves on the face of the manifold.
4. Align the high side of the transmitter to the high side of the sensor (“Hi” is stamped on the
side of the head) and install.
5. Tighten the nuts in a cross pattern to 400 in•lb (45 N•m).
Transmitter Mounting with Remote Mount Head
Temperatures in excess of 250 °F (121 °C) at the electronics will damage the transmitter.
Remote mounted electronics are connected to the sensor by means of impulse piping,
which allows service flow temperatures to decrease to a point where the transmitter is no
longer vulnerable.
Different impulse piping arrangements are used depending on the process fluid and must be
rated for continuous operation at the pipeline design pressure and temperature. A minimum
of 1/2in. (12 mm) outer diameter stainless steel tubing with a wall thickness of at least 0.035
in. (0,9 mm) is recommended including and under 600# ANSI (DN 50 PN100). Above 600#
ANSI (DN 50 PN100), use 1/16-in. (1,6 mm) stainless steel tubing. Threaded pipe fittings are
not recommended because they create voids where air can become entrapped and create
leakage points.
The following restrictions and recommendations apply to impulse piping location:
1. Impulse piping that runs horizontally must slope at least one inch per foot (83 mm/m).
• Slope downward (toward the transmitter) for liquid and steam applications
• Slope upward (toward the transmitter) for gas applications.
2. For applications with temperature below 250 °F (121 °C), impulse piping should be as
short as possible to minimize temperature changes. Insulation may be required.
3. For applications above 250 °F (121 °C), impulse piping should have a minimum length of
one foot (0.3048 m) for every 100 °F (38°C) temperature increase over 250 °F (121 °C).
Impulse piping must be non-insulated to reduce fluid temperature. Any threaded
connections should be checked after the system reaches the intended temperature
because connections may come loose with contraction and expansion caused by
temperature change.
4. Outdoor installations for liquid, saturated gas, or steam may require insulation and heat
tracing to prevent freezing.
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January 2009 Flanged 585 Annubar
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STEP 6 CONTINUED...
5. When impulse piping is longer than six feet (1.8 m) the high and low impulse lines must
be positioned together to maintain equal temperature. They must be supported to
prevent sagging and vibration.
6. Impulse lines should be positioned in protected areas or against walls or ceilings. Use
appropriate pipe sealing compound rated for the service temperature on all threaded
connections. Do not place the impulse piping near high temperature piping or equipment.
An instrument manifold is recommended for all installations. Manifolds allow an operator to
equalize the pressures prior to zeroing and isolates the process fluid from the transmitter.
Figure 8. Valve Identification for 5-valve and 3-Valve Manifolds
Table 4. Description of Impulse Valves and Components
5-Valve Manifold 3-Valve Manifold
Name Description Purpose
Components
1Transmitter Reads Differential Pressure
2 Manifold Isolates and equalizes electronics
Manifold and Impulse Valves
PH Primary Sensor(1)
(1) High Pressure
High and low side pressure process connections.
PL Primary Sensor(2)
(2) Low Pressure
DVH Drain/Vent Valve(1) Drains (for gas service) or vents (for liquid or steam service) the DP
sensor diaphragms
DVL Drain/Vent Valve(2)
MH Manifold(1) Isolates high side or low side pressure from the process
ML Manifold(2)
MEH Manifold Equalizer(1) Allows high and low pressure side access to the vent valve, or for
isolating the process fluid
MEL Manifold Equalizer(2)
ME Manifold Equalizer Allows high and low side pressure to equalize
MV Manifold Vent Valve Vents process fluid
To PH To PL
MH
MV
ML
DVLDVH
MELMEH
2
1
To PH To PL
MH
ME
ML
DVLDVH
2
1
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January 2009
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STEP 6 CONTINUED...
Recommended Installations
Gas Service
Secure the transmitter above the sensor to prevent condensable liquids from collecting in
the impulse piping and the DP cell.
Steam and Liquid Service
Mount the transmitter below the process piping. Route the impulse piping down to the
transmitter and fill the system with cool water through the two tee fittings.
NOTE
Ensure the drain legs are long enough to capture the dirt particles and sediment.
Figure 9. Horizontal Gas Figure 10. Vertical Gas
Figure 11. Horizontal Steam and Liquid Figure 12. Vertical Steam and Liquid
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January 2009 Flanged 585 Annubar
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STEP 6 CONTINUED...
Steam on Top Service
Table 5. Steam on Top Temperature Limits
For remote mount installations the impulse piping should slope up slightly from the
instrument connections on the Annubar to the cross fittings allowing condensate to drain
back into the pipe. From the cross fittings, the impulse piping should be routed downward to
the transmitter and the drain legs. The transmitter should be located below the instrument
connections of the Annubar. Depending on the environmental conditions, it may be
necessary to insulate the mounting hardware.
Transmitter Connection Platform Maximum Temperature
Remote Mount 850 °F (455 °C)
Direct Mount 400 °F (205 °C)
Figure 13. Horizontal Steam on Top
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January 2009
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PRODUCT CERTIFICATIONS
Approved Manufacturing Locations
Rosemount Inc. — Chanhassen, Minnesota USA
European Directive Information
The EC declaration of conformity for all applicable European directives for this product can
be found on the Rosemount website at www.rosemount.com. A hard copy may be obtained
by contacting our local sales office.
European Pressure Equipment Directive (PED) (97/23/EC)
Rosemount 585 Annubar — Refer to EC declaration of conformity for conformity
assessment
Pressure Transmitter — See appropriate Pressure Transmitter QIG
Hazardous Locations Certifications
For information regarding the transmitter product certification, see the appropriate
transmitter QIG:
• Rosemount 3051S (document number 00825-0100-4801)
• Rosemount 3095M (document number 00825-0100-4716)
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