Emerson Rosemount 3051 CF Series User manual

Quick Start Guide
00825-0100-4797, Rev HA
January 2020
Rosemount™ 3051 Pressure Transmitter
and Rosemount 3051CF Series Flow
Meter
with PROFIBUS® PA Protocol

Contents
About this guide...........................................................................................................................3
Transmitter installation................................................................................................................ 5
Basic configuration.....................................................................................................................26
Trim the transmitter...................................................................................................................29
Product certifications................................................................................................................. 30
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1 About this guide
This guide provides basic guidelines for Rosemount 3051 Transmitters. It
does not provide instructions for configuration, diagnostics, maintenance,
service, troubleshooting, Explosion-Proof, Flame-Proof, or intrinsically safe
(I.S.) installations. Refer to the Rosemount 3051 Reference Manual for more
instructions. This manual is also available electronically on Emerson.com/
Rosemount.
1.1 Safety messages
Before installing the transmitter, confirm the correct device driver is loaded
on the host systems.
Procedures and instructions in this section may require special precautions
to ensure the safety of the personnel performing the operations.
NOTICE
This guide provides basic guidelines for Rosemount 3051 Transmitters. It
does not provide instructions for configuration, diagnostics, maintenance,
service, troubleshooting, Explosion-Proof, Flame-Proof, or intrinsically safe
(I.S.) installations. Refer to the Rosemount 3051 Reference Manual
Rosemount 3051 Reference Manual for more instructions. This manual is
also available electronically on Emerson.com/Rosemount.
WARNING
Explosions
Explosions could result in death or serious injury.
Installation of this transmitter in an explosive environment must be in
accordance with the local, national, and international standards, codes,
and practices. Review product certifications for any restrictions
associated with a safe installation.Review the Product certifications
section of the Rosemount 3051 Product Data Sheet for any restrictions
associated with a safe installation.
Before connecting a handheld communicator in an explosive
atmosphere, ensure that the instruments in the loop are installed in
accordance with intrinsically safe or non-incendive field wiring practices.
In an explosion-proof/flameproof installation, do not remove the
transmitter covers when power is applied to the unit.
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WARNING
Process leaks
Process leaks could result in death or serious injury.Process leaks may cause
harm or result in death.Process leaks may cause harm or result in death.
Install and tighten process connectors before applying pressure.
To avoid process leaks, only use the O-ring designed to seal with the
corresponding flange adapter.
Electrical shock
Electrical shock could cause death or serious injury.Electrical shock can result
in death or serious injury.Electrical shock can result in death or serious injury.
Avoid contact with the leads and terminals. High voltage that may be
present on leads can cause electrical shock.
Conduit/cable entries
Unless marked, the conduit/cable entries in the transmitter housing use a
½–14 NPT thread form. Entries marked “M20” are M20 × 1.5 thread form.
On devices with multiple conduit entries, all entries will have the same
thread form. Only use plugs, adapters, glands, or conduit with a compatible
thread form when closing these entries.
When installing in a hazardous location, use only appropriately listed or Ex
certified plugs, glands, or adapters in cable/conduit entries.
Physical access
Unauthorized personnel may potentially cause significant damage to and/or
misconfiguration of end users’ equipment. This could be intentional or
unintentional and needs to be protected against.
Physical security is an important part of any security program and
fundamental to protecting your system. Restrict physical access by
unauthorized personnel to protect end users’ assets. This is true for all
systems used within the facility.
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2 Transmitter installation
2.1 Mount the transmitter
For dimensional drawing information refer to the Dimensional Drawings
section of the Rosemount 3051 Product Data Sheet.
Figure 2-1: Panel Mount Coplanar Flange
5/16 x 1½ panel bolts are customer supplied.
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Figure 2-2: Pipe Mount Coplanar Flange
Figure 2-3: Panel Mount Traditional Flange
Figure 2-4: Pipe Mount Traditional Flange
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Figure 2-5: Panel Mount Rosemount 3051T
Figure 2-6: Pipe Mount Rosemount 3051T
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2.1.1 Mount the transmitter in liquid applications
Procedure
1. Place taps to the side of the line.
2. Mount beside or below the taps.
3. Mount the transmitter so the drain/vent valves are oriented upward.
Figure 2-7: Mounting the Transmitter in Liquid Applications
In-line
2.1.2 Mount the transmitter in gas applications
Procedure
1. Place taps in the top or side of the line.
2. Mount beside or above the taps.
Figure 2-8: Mounting the Transmitter in Gas Applications
In-line
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2.1.3 Mount the transmitter in steam applications
Procedure
1. Place taps to the side of the line.
2. Mount beside or below the taps.
3. Fill impulse lines with water.
Figure 2-9: Mounting the Transmitter in Steam Applications
In-line
2.1.4 Bolting consideration
If the transmitter installation requires assembly of the process flanges,
manifolds, or flange adapters, follow the assembly guidelines to ensure a
tight seal for optimal performance characteristics of the transmitters.
Use only bolts supplied with the transmitter or sold by Emerson as spare
parts. Figure 2-10 illustrates common transmitter assemblies with the bolt
length required for proper transmitter assembly.
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Figure 2-10: Common Transmitter Assemblies
B
4 × 2.88-in. (73 mm)
A
4 × 1.75-in. (44 mm)
C
4 ×1.75-in.
(44 mm) 4 ×1.50-in.
(38 mm)
D
4 × 1.75-in. (44 mm)
4 × 2.25-in. (57 mm)
A. Transmitter with coplanar flange
B. Transmitter with coplanar flange and optional flange adapters
C. Transmitter with traditional flange and optional flange adapters
D. Transmitter with coplanar flange and optional manifold and flange
adapters
Bolts are typically carbon steel or stainless steel. Confirm the material by
viewing the markings on the head of the bolt and referencing Table 2-1. If
bolt material is not shown in Table 2-1, contact a local Emerson
representative for more information.
Carbon steel bolts do not require lubrication, and the stainless steel bolts are
coated with a lubricant to ease installation. However, do not apply additional
lubricant when installing either type of bolt.
Table 2-1: Torque Values for the Flange and Flange Adapter Bolts
Bolt material Head markings Initial
torque
Final
torque
Carbon Steel (CS)
B7M
300 in-lb 650 in-lb
Stainless Steel (SST)
316
316
316
SW
316
STM
316
R
B8M
150 in-lb 300 in-lb
Use the following bolt installation procedure:
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Procedure
1. Use the fingers to tighten the bolts.
2. Torque the bolts to the initial torque value using a crossing pattern.
See Table 2-1 for initial torque value.
3. Torque the bolts to the final torque value using the same crossing
pattern.
See Table 2-1 for final torque value.
4. Verify the flange bolts are protruding through the sensor module
bolt holes before applying pressure.
2.1.5 O-rings with flange adapters
WARNING
Failure to install proper flange adapter O-rings may cause process leaks,
which can result in death or serious injury. The two flange adapters are
distinguished by unique O-ring grooves. Only use the O-ring that is designed
for its specific flange adapter, as shown below.
Figure 2-11: O-ring Location
A
B
C
D
Rosemount 3051S/3051/2051
A. Flange adapter
B. O-ring
C. PFTE-based profile (square)
D. Elastomer profile (round)
Whenever the flanges or adapters are removed, visually inspect the O-rings.
Replace them if there are any signs of damage, such as nicks or cuts. If you
replace the O-rings, re-torque the flange bolts and alignment screws after
installation to compensate for seating of the PTFE O-ring.
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2.1.6 Environmental seal for housing
For NEMA® 4X, IP66, and IP68 requirements, use thread sealing (PTFE) tape
or paste on male threads of conduit to provide a water and dust tight seal.
Consult factory if other ingress protection ratings are required.
Always ensure a proper seal by installing the electronics housing cover(s) so
that metal contacts metal. Use Rosemount™ O-rings.
For M20 threads, install conduit plugs to full thread engagement or until
mechanical resistance is met.
2.1.7 Inline gage transmitter orientation
CAUTION
Erroneous pressure values
The transmitter may output erroneous pressure values.
Do not interfere or block the atmospheric reference port.
The low side pressure port on the inline gage transmitter is located in the
neck of the transmitter, behind the housing.The low side pressure port
(atmospheric reference) on the inline gage transmitter is located in the neck
of the transmitter, behind the housing. The vent path is 360 degrees around
the transmitter between the housing and sensor (see Figure 2-12).
Keep the vent path free of any obstruction, such as paint, dust, and
lubrication, by mounting the transmitter so that the process can drain away.
Figure 2-12: Inline Gage Low Side Pressure Port
A
A. Low side pressure port (atmospheric reference)
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CAUTION
Electronics damage
Rotation between the sensor module and the process connection can
damage the electronics.
Do not apply torque directly to the sensor module.
To avoid damage, apply torque only to the hex-shaped process
connection.
A
B
A. Sensor module
B. Process connection
2.1.8 Install high pressure coned and threaded connection
The transmitter comes with an autoclave connection designed for pressure
applications. Follow the steps below to properly connect the transmitter to
your process.
Procedure
1. Apply a process-compatible lubricant to the gland nut threads.
2. Slip the gland nut onto the tube; then thread the collar onto the tube
end.
The collar is reverse threaded.
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3. Apply a small amount of process-compatible lubricant to the tube
cone to help prevent galling and facilitate sealing. Insert the tubing
into the connection and use the fingers to tighten the bolts.
4. Tighten the gland nut to a torque of 25 ft-lb.
Note
A weep hole has been designed into the transmitter for safety and
leak detection. If fluid begins to leak from the weep hole, isolate the
process pressure, disconnect the transmitter, and reseal until the
leak is resolved.
2.2 Tagging
2.2.1 Commissioning (paper) tag
To identify which device is at a particular location, use the removable tag
provided with the transmitter. Ensure the physical device tag (PD tag field) is
properly entered in both places on the removable commissioning tag and
tear off the bottom portion for each transmitter.
Note
The device description loaded in the host system must be at the same
revision as this device.
Figure 2-13: Commissioning Tag
Commissioning Tag
DEVICE ID:
0011513051010001440-121698091725
DEVICE REVISION: 7.2
PHYSICAL DEVICE TAG
DEVICE ID:
0011513051010001440-121698091725
DEVICE REVISION: 7.2
S / N :
PHYSICAL DEVICE TAG
Device Barcode
A
Commissioning Tag
DEVICE ID:
001151AC00010001440-121698091725
DEVICE REVISION: 8.1
PHYSICAL DEVICE TAG
DEVICE ID:
001151AC00010001440-121698091725
DEVICE REVISION: 8.1
S / N :
PHYSICAL DEVICE TAG
Device Barcode
A. Device revision
Note
The device description loaded in the host system must be at the same
revision as this device. You can download the device description from the
host system website or Emerson.com/Rosemount by selecting Device
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Drivers under Resources. You can also visit Fieldbus.org and select End User
Resources.
2.3 Consider housing rotation
To improve field access to wiring or to better view the optional LCD display:
Figure 2-14: Housing Rotation
A
A. Housing rotation set screw (5/64-in.)
Procedure
1. Loosen the housing rotation set screw using a 5/64-in. hex wrench.
2. Rotate the housing clockwise to the desired location.
3. If the desired location cannot be achieved due to thread limit, rotate
the housing counterclockwise to the desired location (up to 360°
from thread limit).
4. Retighten the housing rotation set screw to no more than 7 in-lb
when it reaches the desired location.
2.4 Set jumpers and switches
2.4.1 Security
After the transmitter is configured, you may want to protect the
configuration data from unwarranted changes. Each transmitter is equipped
with a security jumper that can be positioned ON to prevent the accidental
or deliberate change of configuration data. The jumper is labeled “Security”.
The security jumper also prevents changes made using the Local Operator
Interface.
2.4.2 Simulate
The simulate jumper is used in conjunction with the analog input (AI) block.
This jumper is used to simulate the pressure measurement and is used as a
lock-out feature for the AI block. to enable the simulate feature, the jumper
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must be moved to the “ON” position after power is applied. This feature
prevents the transmitter from being accidentally left in simulate mode.
Figure 2-15: Transmitter Jumper Locations
2.5 Set the switches
Use the following procedure to change the switch configuration:
Set Simulate and Security switch configuration before installation as shown
in Figure 2-16.
•The Simulate switch enables or disables simulated alerts and simulated
AI Block status and values. The default Simulate switch position is
Enabled.
•The Security switch allows (unlocked symbol) or prevents (locked
symbol) any configuration of the transmitter.
—Default Security is Off (unlocked symbol).
—You can enable or disable the Security switch in the software.
Procedure
1. If the transmitter is installed, secure the loop and remove power.
2. Remove the housing cover opposite the field terminal side. Do not
remove the instrument cover in explosive atmospheres when the
circuit is live.
3. Slide the Security and Simulate switches into the preferred position.
4. Replace the housing cover.
Note
Emerson recommends tightening the cover until there is no gap between
the cover and the housing.
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Figure 2-16: Simulate and Security Switches
C
A
B
D
E
F
A. Simulate disabled position
B. Simulate switch
C. Simulate enabled position
D. Security locked position
E. Security switch
F. Security unlocked position
2.6 Connect wiring and power up
Use copper wire of sufficient size to ensure that the voltage across the
transmitter power terminals does not drop below 9 Vdc. Power supply
voltage can be variable, especially under abnormal conditions, such as when
operating on battery backup. Emerson recommends a minimum of 12 Vdc
under normal operating conditions and shielded twisted pair Type A cable.
Procedure
1. To power the transmitter, connect the power leads to the terminals
indicated on the terminal block label.
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Figure 2-17: Wiring Terminals
DP
A
A
D
E
B
C
A. Minimize distance
B. Trim shield and insulate
C. Protective grounding terminal (do not ground cable shield at the
transmitter)
D. Insulate shield
E. Connect shield back to the power supply ground
Note
The Rosemount 3051 power terminals are polarity insensitive, which
means the electrical polarity of the power leads does not matter
when connecting to the power terminals. If polarity sensitive devices
are connected to the segment, follow terminal polarity. When wiring
to the screw terminals, Emerson recommends using crimped legs.
2. Ensure full contact with terminal block screw and washer. When
using a direct wiring method, wrap wire clockwise to ensure it is in
place when tightening the terminal block screw.
Note
Emerson does not recommend using a pin or ferrule wire terminal, as
the connection may be more susceptible to loosening over time or
under vibration.
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2.6.1 Ground signal wiring
Do not run signal wiring in conduit or open trays with power wiring or near
heavy electrical equipment. Emerson provides grounding terminations on
the outside of the electronics housing and inside the terminal compartment.
Use these grounds when transient protect terminal blocks are installed or to
fulfill local regulations.
Procedure
1. Remove the field terminals housing cover.
2. Connect the wiring pair and ground as indicated in Figure 2-17.
a) Trim the cable shield as short as practical and insulate from
touching the transmitter housing.
Note
Do not ground the cable shield at the transmitter; if the cable
shield touches the transmitter housing, it can create ground
loops and interfere with communications.
b) Continuously connect the cable shields to the power supply
ground.
c) Connect the cable shields for the entire segment to a single
good earth ground at the power supply.
Note
Improper grounding is the most frequent cause of poor
segment communications.
3. Replace the housing cover. Emerson recommends tightening the
cover until there is no gap between the cover and the housing.
4. Plug and seal unused conduit connections.
2.6.2 Power supply
The transmitter requires between 9 and 32 Vdc (9 and 30 Vdc for intrinsic
safety and 9 and 17.5 Vdc for FISCO intrinsic safety) to operate and provide
complete functionality.
2.6.3 Power conditioner
A Fieldbus segment requires a power conditioner to isolate the power supply
filter and decouple the segment from other segments attached to the same
power supply.
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2.6.4 Grounding
Signal wiring of the Fieldbus segment cannot be grounded. Grounding out
one of the signal wires will shut down the entire Fieldbus segment.
2.6.5 Shield wire ground
To protect the Fieldbus segment from noise, grounding techniques for
shield wire require a single grounding point for shield wire to avoid creating
a ground loop. Connect the cable shields for the entire segment to a single
good earth ground at the power supply.
2.6.6 Signal termination
For every Fieldbus segment, install a terminator at the beginning and end of
each segment.
2.6.7 Locating devices
Frequently, different personnel install, configure, and commission devices
over time. A Locate Device capability uses the LCD display (when installed)
to assist personnel in finding the desired device.
From the device Overview screen, select the Locate Device button. This
launches a method allowing you to display a Find me message or enter a
custom message to display on the device LCD display.
When you exit the Locate Device method, the device LCD display
automatically returns to normal operation.
Note
Some hosts do not support Locate Device in the DD.
2.7 Connect the power module
Procedure
1. Remove the power module cover.
2. Connect the green power module (see Figure 2-18).
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