Emerson Rosemount Oxymitter 4000 User manual

Instruction Manual
IM-106-340, Rev 4.3
July 2017
RosemountTM Oxymitter 4000
Oxygen Transmitter

HIGHLIGHTS OF CHANGES
Effective May 31, 2006 Rev. 4.0
Page Summary
General Reformatted entire manual from a two column layout. Removed allreferences to JIS
specifications. Replaced SPS 4000 information with SPS 4001Binformation.
Cover Updated photo, revision number anddate.
viii Removed Figure 3. Oxymitter 4000 with SPS 4000 Wiring Diagram fromQuick Start
Guide.
1-2 Revised Figure 1-1 to show SPS 4001B and updated IMPS4000.
1-5 Revised Figure 1-2 to show SPS4001B.
1-8 Added step 11 and Figure 1-6.
1-10, 1-11 Revised Figure 1-8 and Figure 1-9 to showSPS 4001B.
1-12 Removed Componentsparagraph.
1-13 Removed Figure 1-9. SPS 4000.
1-15 Updated Figure 1-14. Abrasive ShieldAssembly.
1-16 , 1-17 RevisedSpecifications.
1-18, 1-19 Revised Product Matrix table.
2-1 Added two additional warnings.
2-5 Removed Figure 2-3. Oxymitter 4000 Installation (with SPS4000).
2-12, 2-15 Revised Figure 2-9 and Figure 2-10 to show groundinglocations.
2-16 Revised Install Interconnecting Cable paragraph. Removed Electrical Installation (For
Oxymitter 4000 with SPS 400).
2-18 Added SPS 4001BConnections.
3-1, 4-1 Revised Terminal Block Wiring text.
5-2 Added Reference Airinformation.
7-9 Added D/A TrimProcedure.
8-3 Revised Alarm Indications to include signal alarmlevels.
8-23 Removed SPS 4000Troubleshooting.
9-8, 9-9 Revised Figure 9-3 and Figure9-4.
9-11, 9-13 Revised Figure 9-6 and Figure 9-7 with updated circuitboard.
9-17 Revised Figure 9-10.
9-20 Removed SPS 4000 Maintenance and ComponentReplacement.
10-3 , 10-4 Updated part numbers for the Cell Replacement Kit, ANSI 15’ and 18’.
10-4 Updated part numbers for the Contact and Thermocouple ReplacementAssembly, 15’ and
18’.

HIGHLIGHTS OF CHANGES (CONTINUED)
Effective May 31, 2006 Rev. 4.0 (Continued)
Page Summary
10-5 Removed Ceramic Diffuser Hub Assy. Changed part numbers 4851B89G04and
4851B90G04 to 10 microns.
10-6 Revised Table 10-2. Removed Replacement Parts for SPS 4000table.
11-4 Revised Figure 11-4 to show the SPS4001B.
11-6 Added Figure 11-7 and explanation of the Oxybalance Display and AveragingSystem.
A-21 Added General Precautions for Handling and Storing High Pressure Gas Cylinders.
Effective January 2007 Rev. 4.1
Page Summary
General Revised reference air specifications to read 1 l/min (2 scfh) throughoutthe manual.
Page 8-22 Added the paragraph and procedural steps after 'Heater Not Open, but Unable to Reach
736°C Setpoint. '
Page A-2 thru A-24 Added note 11 to the safety data section. Added newlanguage translations.
Page B-1 Updated the return of materialsaddress.
Back cover Updated the address blocks.
Effective July 2008 Rev. 4.2
Page Summary
Page 6-4 Added note regarding cleaning the LOI screen beforeuse.
Effective July 2017 Rev. 4.3
Page Summary
Title page Added “Rosemount” to manual title.
Replaced Emerson Process Management logo with Emerson logo.
General Replaced all instances of “Rosemount Analytical” with “Rosemount”.
Replaced all instances of “Emerson Process Management” with “Emerson”.
Back cover Added URL to main website.
Added social media icons and URLs.
Updated address blocks.
Replaced Rosemount Analytical and Emerson Process Management logos with
Rosemount and Emerson logos.

Instruction Manual
IM-106-340, Rev 4.3
July 2017
Oxymitter 4000
TOC-1
Table of Contents
Essential Instructions.................................................................................i
SECTION i
Introduction Preface ....................................................................................................iv
Definitions................................................................................................iv
Symbols...................................................................................................iv
What You Need To Know........................................................................ v
Can You Use the Quick Start Guide?.....................................................vii
Quick Start Guide for Oxymitter 4000 Systems.....................................viii
Quick Reference Guide Manual Calibration Instructions ........................ix
HART Communicator Fast Key Sequences............................................ x
SECTION 1
Description and
Specifications
Component Checklist ...........................................................................1-1
System Overview..................................................................................1-1
Scope ..............................................................................................1-1
System Description .........................................................................1-3
System Configuration......................................................................1-4
System Features.............................................................................1-4
Handling the Oxymitter 4000...........................................................1-8
System Considerations ...................................................................1-9
IMPS 4000 (Optional).........................................................................1-12
SPS 4001B (Optional)........................................................................1-12
Mounting........................................................................................1-12
Operation.......................................................................................1-12
Model 751 Remote Powered Loop LCD Display................................1-13
Probe Options.....................................................................................1-13
Diffusion Elements ........................................................................1-13
Specifications .....................................................................................1-16
SECTION 2
Configuration of
Oxymitter 4000
with Membrane
Keypad
Verify Installation..................................................................................2-1
Mechanical Installation....................................................................2-1
Terminal Block Wiring .....................................................................2-1
Oxymitter 4000 Configuration .........................................................2-2
Logic I/O ...............................................................................................2-5
Recommended Configuration .........................................................2-6
SECTION 3
Installation Mechanical Installation.........................................................................3-2
Selecting Location...........................................................................3-2
Probe Installation.............................................................................3-2
Remote Electronics Installation.......................................................3-9
Electrical Installation (with Integral Electronics).................................3-10
Electrical Installation (with Remote Electronics).................................3-13
Install Interconnecting Cable.........................................................3-16
Pneumatic Installation ........................................................................3-16
IMPS 4000 Connections.....................................................................3-18
SPS 4001B Connections....................................................................3-18

Instruction Manual
IM-106-340, Rev 4.3
July 2017
Oxymitter 4000
TOC-2
SECTION 4
Configuration of
Oxymitter 4000 with LOI
Verify installation...................................................................................4-1
Mechanical Installation ....................................................................4-1
Terminal Block Wiring......................................................................4-1
Oxymitter 4000 Configuration..........................................................4-2
Logic I/O................................................................................................4-4
Recommended Configuration..........................................................4-6
SECTION 5
Startup and Operation of
Oxymitter 4000 with
Membrane Keypad
Power Up ..............................................................................................5-1
Operation ..............................................................................................5-2
Overview..........................................................................................5-2
SECTION 6
Startup and Operation of
Oxymitter 4000 with LOI
Power Up ..............................................................................................6-1
Start Up Oxymitter 4000 Calibration.....................................................6-3
Navigating the Local Operator Interface...............................................6-3
Overview..........................................................................................6-3
Lockout ............................................................................................6-3
LOI Key Designations ...........................................................................6-4
LOI Menu Tree......................................................................................6-4
Oxymitter 4000 Setup at the LOI ..........................................................6-6
LOI Installation......................................................................................6-9
Oxymitter 4000 Test Points.................................................................6-10
Remote Powered Loop LCD Display (Optional) .................................6-10
SECTION 7
HART/AMS Overview...............................................................................................7-1
HART Communicator Signal Line Connections....................................7-2
HART Communicator PC Connections.................................................7-2
Off-Line and On-Line Operations..........................................................7-4
Logic I/O Configurations .......................................................................7-4
HART/AMS Menu Tree.........................................................................7-4
HART Communicator O2 Cal Method...................................................7-8
Defining a Timed Calibration via HART................................................7-9
D/A Trim Procedure ..............................................................................7-9
SECTION 8
Troubleshooting Overview...............................................................................................8-1
General .................................................................................................8-3
Alarm Indications...................................................................................8-3
Alarm Contacts......................................................................................8-4
Identifying and Correcting Alarm Indications........................................8-5
Heater Not Open, but Unable to Reach 736°C Setpoint .....................8-22
Calibration Passes, but Still Reads Incorrectly...................................8-22
SECTION 9
Maintenance and Service Overview...............................................................................................9-1
Calibration with Keypad ........................................................................9-1
Automatic Calibration.......................................................................9-2
Semi-Automatic Calibration.............................................................9-3
Manual Calibration with Membrane Keypad....................................9-3
Calibration with LOI...............................................................................9-5
Oxymitter 4000 Repair..........................................................................9-7
Removal and Replacement of Probe...............................................9-7

Instruction Manual
IM-106-340, Rev 4.3
July 2017
Oxymitter 4000
TOC-3
SECTION 10
Replacement Parts
Probe Replacement Parts ..................................................................10-1
Electronics Replacement Parts ..........................................................10-6
SECTION 11
Optional
Accessories
HART Handheld 375 Communicator..................................................11-1
Asset Management Solutions (AMS) .................................................11-2
By-Pass Packages .............................................................................11-2
IMPS 4000 Intelligent Multiprobe Test Gas Sequencer .....................11-3
SPS 4001B Single Probe Autocalibration Sequencer........................11-4
O2 Calibration Gas .............................................................................11-5
Catalyst Regeneration........................................................................11-6
OxyBalance Display and Averaging System......................................11-6
APPENDIX A
Safety Data
Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2
Safety Data Sheet for Ceramic Fiber Products . . . . . . . . . . . . . . . . A-24
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-30
APPENDIX B
Return of Material Returning Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1

Instruction Manual
IM-106-340, Rev 4.3
July 2017
Oxymitter 4000
TOC-4

Instruction Manual
IM-106-340, Rev. 4.3
July 2017
Oxymitter 4000
ESSENTIAL
INSTRUCTIONS
Oxymitter Oxygen Transmitters
READ THIS PAGE BEFORE PROCEEDING!
Emerson designs, manufactures and tests its products to meet many national
and international standards. Because these instruments are sophisticated
technical products, you MUST properly install, use, and maintain them to
ensure they continue to operate within their normal specifications. The
following instructions MUST be adhered to and integrated into your safety
program when installing, using, and maintaining Emerson’s Rosemount
products. Failure to follow the proper instructions may cause any one of the
following situations to occur: Loss of life; personal injury; property damage;
damage to this instrument; and warrantyinvalidation.
• Read all instructions prior to installing, operating, and servicingthe
product.
• If you do not understand any of the instructions, contact your
Emerson representative forclarification.
• Follow all warnings, cautions, and instructions marked onand
supplied with the product.
• Inform and educate your personnel in the proper installation,
operation, and maintenance of theproduct.
• Install your equipment as specified in the Installation Instructions
of the appropriate Instruction Manual and per applicable local and
national codes. Connect all products to the proper electrical and
pressure sources.
• Toensure proper performance, use qualified personnel to install,
operate, update, program, and maintain theproduct.
• When replacement parts are required, ensure that qualified people use
replacement parts specified by Emerson. Unauthorized parts and
procedures can affect the product's performance, place the safe
operation of your process at risk, and VOID YOUR WARRANTY.
Look-alike substitutions may result in fire, electrical hazards, or
improperoperation.
• Ensure that all equipment doors are closed and protective covers
are in place, except when maintenance is being performed by
qualified persons, to prevent electrical shock and personal injury.
The information contained in this document is subject to change without
notice.
If a Model 275/375 Universal HART® Communicator is used with this unit, the software
within the Model 275/375 may require modification. If a software modification is required,
please contact your local Emerson Service Group or National Response Center at 1-800-
433-6076 or 1-888-433-6829.

Instruction Manual
IM-106-340, Rev. 4.3
July 2017
Oxymitter 4000
iv

Instruction Manual
IM-106-340, Rev. 4.3
July 2017
Oxymitter 4000
Section i Introduction
Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page iv
Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page iv
Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page iv
What You Need To Know . . . . . . . . . . . . . . . . . . . . . . . . . . page v
Can You Use the Quick Start Guide? . . . . . . . . . . . . . . . . page vii
Quick Start Guide for Oxymitter 4000 Systems . . . . . . . . page viii
Quick Reference Guide Manual Calibration Instructions page ix
HART Communicator Fast Key Sequences . . . . . . . . . . . page x

Instruction Manual
IM-106-340, Rev. 4.3
July 2017
Oxymitter 4000
iv
PREFACE The purpose of this manual is to provide informationconcerning the
components, functions, installation and maintenance of the Oxymitter 4000
OxygenTransmitter.
Some sections may describe equipment not used in your configuration. The
user should become thoroughly familiar with the operation of this module
before operating it. Read this instruction manual completely.
DEFINITIONS The following definitions apply to WARNINGS, CAUTIONS, and NOTES
found throughout thispublication.
SYMBOLS
NOTE
Highlights an essential operating procedure, condition, or statement.
: EARTH (GROUND) TERMINAL
: PROTECTIVE CONDUCT ORTERMINAL
: RISK OF ELECTRICAL SHOCK
: WARNING: REFER TO INSTRUCTIONMANUAL
NOTE TO USERS
The number in the lower right corner of each illustration in this publication is a
manual illustration number. It is not a part number, and is not related to the
illustration in any technical manner.
Highlights an operation or maintenance procedure, practice, condition, statement, etc. If not
strictly observed, could result in injury, death, or long-term health hazards of personnel.
Highlights an operation or maintenance procedure, practice, condition, statement, etc. If not
strictly observed, could result in damage to or destruction of equipment, or loss of
effectiveness.

Instruction Manual
IM-106-340, Rev. 4.3
July 2017
Oxymitter 4000
v
IMPS
4000
SPS
4001B
WHAT YOU NEED TO
KNOW
BEFORE INSTALLING AND WIRING A ROSEMOUNT OXYMITTER 4000
OXYGEN TRANSMITTER
1. What type of installation does your system require?
Use the following drawings, Figure 1 and Figure 2, to identify which type
of installation is required for your Oxymitter 4000 system.
Figure 1. Installation Options -
Oxymitter 4000 with Integral
Electronics
OXYMITTER 4000
Line Voltage
4-20 mA
Cal. Gas
Instr. Air (Ref. Air)
OXYMITTER 4000 WITH
SPS 4001B
Line Voltage
4-20 mA
LOGIC I/O
Cal. Gas
Ref. Air
Line Voltage
Cal. Gas 1
Cal. Gas 2
Instr. Air (Ref. Air)
OXYMITTER 4000 WITH REMOTE
IMPS 4000 OPTION
Line Voltage
4-20 mA
LOGIC I/O
Cal. Gas
Ref. Air
Line Voltage
Cal. Gas 1
Cal. Gas 2
Instr. Air (Ref. Air)
Highlights an operation or maintenance procedure, practice, condition, statement, etc. If not
strictly observed, could result in injury, death, or long-term health hazards of personnel.
38890001

Instruction Manual
IM-106-340, Rev. 4.3
July 2017
Oxymitter 4000
vi
Figure 2. Installation Options -
Oxymitter 4000 with Remote
Electronics
OXYMITTER 4000
Line Voltage
4-20 mA
Cal. Gas
Instr. Air (Ref. Air)
OXYMITTER 4000 WITH
REMOTE ELECTRONICS
AND SPS 4001B
Line Voltage
4-20 mA
Logic I/O
Calibration Gas
Reference Air
Cal. Gas 2
Cal. Gas 1
Instr. Air
SPS
4001B
OXYMITTER 4000 WITH
REMOTE ELECTRONICS
AND IMPS
Line Voltage
4-20 mA
Logic I/O
Calibration Gas
Reference Air
Cal. Gas 2
Cal. Gas 1
Instr. Air
IMPS
4000
38890049

Instruction Manual
IM-106-340, Rev. 4.3
July 2017
Oxymitter 4000
vii
CAN YOU USE THE
QUICK START GUIDE? Use this Quick Start Guide if...
1. Your system requires an Oxymitter 4000 with or without the SPS 4001B
OPTION. Installation options for the Oxymitter 4000 are shown in
Figure 1.
2. Your system does NOT require an IMPS 4000 OPTIONinstallation.
3. Your system does NOT use a Remote Electronics as shown in Figure2.
4. Youare familiar with the installation requirements for the Oxymitter 4000
Oxygen Transmitter. You are familiar with the installation requirements
for the Oxymitter 4000 Oxygen Transmitter with a SPS4001B.
If you cannot use the Quick Start Guide, turn to Section 3: Installation, in
this Instruction Manual.

Instruction Manual
IM-106-340, Rev. 4.3
July 2017
Oxymitter 4000
viii
QUICK START GUIDE
FOR OXYMITTER 4000
SYSTEMS
Before using the Quick Start Guide, please read "WHAT YOU NEED TO
KNOW BEFORE INSTALLING AND WIRING A ROSEMOUNT
OXYMITTER 4000 OXYGEN TRANSMITTER" on the
preceding page.
1. Install the Oxymitter 4000 in an appropriate location on the stack or
duct. Refer to "Selecting Location" in Section 3: Installation, for
information on selecting a location for the Oxymitter4000.
2. If using an SPS 4001B, connect the calibration gasses tothe
appropriate fittings on the SPS 4001Bmanifold.
3. Connect reference air to the Oxymitter 4000 or SPS 4001B,as
applicable.
4. If using an SPS 4001B, make the wiring connections as shown inthe
SPS 4001B Single Probe Autocalibration Sequencer Instruction
Manual.
5. If NOT using an SPS 4001B, make the following wire connectionsas
shown in Figure 3: line voltage, 4-20 mA, and logicI/O.
6. Verify the Oxymitter 4000 switch configuration is as desired. Refer to
"Oxymitter 4000 Configuration", "SW1 Setting", and "SW2 Setting" all in
Section 2: Configuration of Oxymitter 4000 with Membrane Keypad, or
"Oxymitter 4000 Configuration", "SW1 Setting", and "SW2 Setting" all in
Section 4: Configuration of Oxymitter 4000 withLOI.
7. Apply power to the Oxymitter 4000; the cell heater will turn on.Allow
approximately one half hour for the cell to heat to operating
temperature. Once the ramp cycle has completed andthe
Oxymitter 4000 is at normal operation, proceed with step 8 or 9.
8. If using an SPS 4001B, initiate a semi-automaticcalibration.
9. If NOT using an SPS 4001B, perform a manual calibration. Refer to
"Calibration with Keypad" or "Calibration with LOI" both in Section9:
Maintenance and Service, in this instructionmanual.
NOTE
If your system has a membrane keypad you can refer to the Quick Start Guide
on the followingpages.

Instruction Manual
IM-106-340, Rev. 4.3
July 2017
Oxymitter 4000
ix
Figure 3. Oxymitter 4000 without SPS 4001B Wiring Diagram
QUICK REFERENCE
GUIDE MANUAL
CALIBRATION
INSTRUCTIONS
Performing a Manual Calibration with a Membrane Keypad
1. Place the control loop inmanual.
2. Press the CAL key. The CAL LED will lightsolid.
3. Apply the first calibration gas.
4. Press the CAL key. When the unit has taken the readings using the first
calibration gas, the CAL LED will flash continuously.
5. Remove the first calibration gas and apply the second calibrationgas.
6. Push the CAL key. The CAL LED will light solid. When the unit has
taken the readings using the second calibration gas, the CAL LEDwill
flash a two-pattern flash or a three-pattern flash. A two-pattern flash
equals a valid calibration, three-pattern flash equals an invalid
calibration.
7. Remove the second calibration gas and cap off the calibration gas port.
8. Press the CAL key. The CAL LED will be lit solid as the unit purges.
When the purge is complete, the CAL LED will turnoff.
9. If the calibration was valid, the DIAGNOSTIC ALARMS LEDsindicate
normal operation. If the new calibration values are not within the
parameters, the DIAGNOSTIC ALARMS LEDs will indicate analarm.
10. Place the control loop inautomatic.

Instruction Manual
IM-106-340, Rev. 4.3
July 2017
Oxymitter 4000
x
HART COMMUNICATOR
FAST KEY SEQUENCES
Perform Calibration
2
3
1
1
Trim Analog Output
Toggle Analog OutputTracking
O2 Upper Range Value
3
2
1
Analog Output Lower Range Value
3
2
2
View O2 Value
View Analog Output
1
2
1
Technical Support Hotline:
For assistance with technical problems, please call the Customer Support
Center (CSC). The CSC is staffed 24 hours a day, 7 days a week.
Phone: [phone]
In addition to the CSC, you may also contact Field Watch. Field Watch
coordinates Emerson’s field service throughout the
U.S. and abroad.
Phone: [phone]-RSMT (1-800-654-7768)
Emerson may also be reached via the Internet through e-mail and the World
Wide Web:
e-mail: [e-mail]
World Wide Web: www.raihome.com
2
3
1
2
1
1
1
38890060

Instruction Manual
IM-106-340, Rev. 4.3
July 2017
Oxymitter 4000
Section 1 Description and Specifications
Component Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-1
System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-1
IMPS 4000 (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-12
SPS 4001B (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-12
Model 751 Remote Powered Loop LCD Display . . . . . . . page 1-13
Probe Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-13
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-16
COMPONENT
CHECKLIST A typical Rosemount Oxymitter 4000 Oxygen Transmitter should contain the
items shown inFigure 1-1. Record the part number, serialnumber, and order
number for each component of your system in the table located on the first
page of thismanual.
Also, use the product matrix in Table 1-1 at the end of this section to compare
your order number against your unit. The first part of the matrix defines the
model. The last part defines the various options and features of the Oxymitter
4000. Ensure the features and options specified by your order number are on
or included with the unit.
SYSTEM OVERVIEW
Scope This Instruction Manual is designed to supply details needed to install, start
up, operate, and maintain the Oxymitter 4000. Signal conditioning electronics
outputs a 4-20 mA signal representing an O2 value and provides a membrane
keypad or fully functional Local Operator Interface (optional) for setup,
calibration, and diagnostics. This same information, plus additional details,
can be accessed with the HART Model 275/375 handheld communicator or
Asset Management Solutions (AMS) software.

Instruction Manual
IM-106-340, Rev. 4.3
July 2017
Oxymitter 4000
1-2
Figure 1-1. Typical System
Package
1. InstructionManual
2. IMPS 4000 Intelligent Multiprobe Test Gas Sequencer (Optional)
3. Oxymitter 4000 with IntegralElectronics
4. SPS 4001B Single Probe Autocalibration Sequencer (Optional) (Shown with reference air option)
5. HART® 275/375 Communicator Package(Optional)
6. Adapter Plate with Mounting Hardware andGasket
7. Remote Electronics and Cable(Optional)
8. Reference Air Set (used if SPS 4001B without reference air option or IMPS 4000 supplied)