Emerson Rosemount MultiVariable 3051SMV User manual

Reference Manual
00809-0100-4853, Rev BA
January 2019
Rosemount™ 3051SMV MultiVariable™
Transmitter
with FOUNDATION™ Fieldbus Protocol

Safety messages
NOTICE
Read this manual before working with the product. For personal and system safety, and for optimum product performance make
sure you thoroughly understand the contents before installing, using, or maintaining this product.
For technical assistance, contacts are listed below:
Customer Central
Technical support, quoting, and order-related questions. United States - 1-800-999-9307
(7:00 am to 7:00 pm CST) Asia Pacific- 65 777 8211Europe/Middle East/Africa - 49 (8153) 9390
North American Response Center
Equipment service needs.
1-800-654-7768 (24 hours—includes Canada)
Outside of these areas, contact your local Emerson™ representative.
CAUTION
The products described in this document are NOT designed for nuclear-qualified applications. Using non-nuclear qualified
products in applications that require nuclear-qualified hardware or products may cause inaccurate readings.For information on
Rosemount nuclear-qualified products, contact your local Emerson Sales Representative.
WARNING
Explosions could result in death or serious injury.
Installation of this transmitter in an explosive environment must be in accordance with the appropriate local, national, and
international standards, codes, and practices. Review the approvals section of this manual for any restrictions associated with a
safe
•Before connecting a Field Communicator in an explosive atmosphere, ensure the instruments in the loop are installed in
accordance with intrinsically safe or non-incendive field wiring practices.
•In an explosion-proof/flameproof installation, do not remove the transmitter covers when power is applied to the unit.
Process leaks may cause harm or result in death.
•Install and tighten process connectors before applying pressure.
•Do not attempt to loosen or remove flange bolts while the transmitter is in service.
Electrical shock can result in death or serious injury.
•Avoid contact with the leads and terminals. High voltage that may be present on leads can cause electrical shock.
WARNING
•Before connecting a HART® communicator in an explosive atmosphere, ensure the instruments in the loop are installed in
accordance with intrinsically safe or non-incendive field wiring practices.
•In an Explosion-Proof/Flameproof installation, do not remove the transmitter covers when power is applied to the unit.
Process leaks may cause harm or result in death.
•Install and tighten process connectors before applying pressure.
2

WARNING
Replacement equipment or spare parts not approved by Emerson for use as spare parts could reduce the pressure retaining
capabilities of the transmitter and may render the instrument dangerous.
•Use only bolts supplied or sold by Emerson as spare parts.
•Refer to page 208 for a complete list of spare parts.
Improper assembly of manifolds to traditional flange can damage sensor module.
•For safe assembly of manifold to traditional flange, bolts must break back plane of flange web (i.e., bolt hole) but must not
contact sensor module housing.
3

4

Contents
Chapter 1 Introduction.................................................................................................................. 7
1.1 Using this manual.............................................................................................................................7
1.2 Product overview..............................................................................................................................7
1.3 Product recycling/disposal................................................................................................................8
Chapter 2 Configuration................................................................................................................ 9
2.1 Section overview.............................................................................................................................. 9
2.2 Safety messages...............................................................................................................................9
2.3 Flow configuration......................................................................................................................... 10
2.4 Variable configuration....................................................................................................................17
2.5 Device configuration...................................................................................................................... 20
2.6 Device capabilities..........................................................................................................................22
Chapter 3 Installation...................................................................................................................25
3.1 Section overview............................................................................................................................ 25
3.2 Safety messages.............................................................................................................................25
3.3 Considerations............................................................................................................................... 26
3.4 Steps required for quick installation................................................................................................27
3.5 Rosemount 305 and 304 Manifolds................................................................................................ 45
Chapter 4 Operation and Maintenance.........................................................................................57
4.1 Section overview............................................................................................................................ 57
4.2 Safety messages.............................................................................................................................57
4.3 Calibration......................................................................................................................................58
4.4 Field upgrades and replacements................................................................................................... 63
Chapter 5 Troubleshooting.......................................................................................................... 71
5.1 Section overview............................................................................................................................ 71
5.2 Safety messages.............................................................................................................................71
5.3 Measurement troubleshooting.......................................................................................................72
5.4 Communication troubleshooting................................................................................................... 73
5.5 Service support...............................................................................................................................77
Appendix A Reference Data.............................................................................................................79
A.1 Product Certifications.....................................................................................................................79
A.2 Ordering Information, Specifications, and Dimensional Drawings.................................................. 79
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Contents Reference Manual
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1 Introduction
1.1 Using this manual
The sections in this manual provide information on installing, operating, and maintaining
the Rosemount™ 3051S MultiVariable™ FOUNDATION™ Fieldbus Transmitter (3051SMV). The
sections are organized as follows:
•Configuration provides instruction on commissioning and operating the Rosemount
3051SMV and information on flow configuration and device configuration.
•Installation contains mechanical and electrical installation instructions.
•Operation and Maintenance contains operation and maintenance techniques.
•Troubleshooting provides troubleshooting techniques for the most common operating
problems.
•Reference Data supplies reference and specification data, as well as ordering
information and contains intrinsic safety approval information, European ATEX
directive information, and approval drawings.
1.2 Product overview
This manual covers the Rosemount 3051SMV FOUNDATION Fieldbus Transmitter. The device
measures differential pressure, static pressure, and process temperature and has the
capability to calculate mass flow.
The following transmitters are covered in this manual:
Table 1-1: Rosemount 3051SMV Fully Compensated Mass Flow (M) Transmitter
Measurement type Description
1 Differential pressure, static pressure, temperature
2 Differential pressure and static pressure
Table 1-2: Rosemount 3051SMV Process Variables Only (P) Transmitter
Measurement type Description
1 Differential pressure, static pressure, temperature
2 Differential pressure and static pressure
Table 1-3: Device Driver Information
Release
date
Device identification Device driver
identification
Review
instructions
Review
functionality
NAMUR
hardware
revision(1)
NAMUR
software
revision(1)
FOUNDATION
Fieldbus
software
revision
FOUNDATION
Fieldbus
universal
revision
Device
revision(2)
(3)
Manual
document
number
Change
description
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Table 1-3: Device Driver Information (continued)
Release
date
Device identification Device driver
identification
Review
instructions
Review
functionality
May-16 1.0.xx 1.0.xx 1.0.2 6.1.2 1 00809-0100-48
53
None: Initial
Product Release
(1) NAMUR Revision is located on the hardware tag of the device. Differences in level 3 changes,
signified above by xx, represent minor product changes as defined per NE53. Compatibility and
functionality are preserved and product can be used interchangeably.
(2) Foundation Fieldbus device revision can be read using a Foundation Fieldbus capable
configuration tool. Value shown is minimum revision that could correspond to NAMUR
Revisions.
(3) Device driver file names use device and DD revision. To access new functionality, the new Device
Driver must be downloaded. It is recommended to download new Device Driver files to ensure
full functionality.
Figure 1-1: Transmitter Data Flow
Measured
process
inputs
DP
P
T
A/D Micro FF communications output
1.3 Product recycling/disposal
Recycling of equipment and packaging should be taken into consideration and disposed of
in accordance with local and national legislation/regulations.
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2 Configuration
2.1 Section overview
This section contains information for the flow and device configuration of the Rosemount™
3051S MultiVariable™ FOUNDATION™ Fieldbus Transmitter (3051SMV). Each FOUNDATION
Fieldbus host or configuration tool has different ways of displaying and performing
operations. Some hosts will use Device Descriptions (DD) and DD methods to complete
device configuration and will display data consistently across platforms.
The DD can be found on the FieldComm Group website at FieldCommGroup.org. There is
no requirement that a host or configuration tool support the features in the DD. For
DeltaV™ users, the DD can be found at EasyDeltaV.com. This section will describe how to
use the basic methods.
2.2 Safety messages
Instructions and procedures in this section may require special precautions to ensure the
safety of the personnel performing the operations. Information that raises potential safety
issues is indicated by a warning symbol ( ). Refer to the following safety messages before
performing an operation.
WARNING
Explosions could result in death or serious injury.
•Do not remove the transmitter cover in explosive atmospheres when the circuit is live.
•Before connecting a handheld communicator in an explosive atmosphere, make sure
the instruments in the loop are installed in accordance with intrinsically safe or non-
incendive field wiring practices.
•Verify that the operating atmosphere of the transmitter is consistent with the
appropriate hazardous locations certifications.
•Both housing covers must be fully engaged to meet flameproof/explosion-proof
requirements.
Failure to follow these installation guidelines could result in death or serious injury.
•Make sure the device is installed by qualified personnel and in accordance with
applicable code of practice.
Electrical shock could cause death or serious injury.
•If the sensor is installed in a high-voltage environment and a fault or installation error
occurs, high voltage may be present on transmitter leads and terminals.
•Use extreme caution when making contact with the leads and terminals.
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2.3 Flow configuration
2.3.1 Engineering Assistant 5.5.1 ver. 2
Engineering Assistant 5.5.1 ver. 2 is PC-based software that performs flow configuration
for the Rosemount 3051SMV with the fully compensated mass flow feature board. It is
available as a standalone application or as an AMS SNAP-ON™, and is required to complete
the flow configuration for the Rosemount 3051SMV Transmitter.
The following are the minimum system requirements to install the Engineering Assistant
5.5.1 ver. 2 software:
•Intel® Core™ Duo, 2.4 GHz
•600 MB of available hard disk space
•2GB RAM
•Microsoft® Windows™ 7 Operating System (32 or 64 bit)
•FOUNDATION Fieldbus interface Learn more about the Emerson USB Fieldbus Interface
device and its configuration here: Emerson.com/AMS/USB-Fieldbus-Interface.
2.3.2 Installing Engineering Assistant 5.5.1 ver. 2 Stand-Alone
About this task
Note
If using full AMS™ Device Manager, do not uninstall it. Obtain the SNAP-ON version of EA or
install Engineering Assistant 5.5.1 ver. 2 Stand-Alone on another PC.
Procedure
1. Insert Rosemount Engineering Assistant (EA) Software disk into the DVD-ROM.
2. Right-click Setup.exe, select Run as Administrator.
3. Reboot the PC when prompted.
Note
After the reboot installation will continue. The disk should remain in the drive.
4. If there are old versions of EA 5, uninstall them by selecting Remove when
prompted. Once uninstalled, right-click Setup.exe, then select Run as
Administrator.
Note
Do NOT uninstall Engineering Assistant 6. Engineering Assistant 5 is not a
replacement for Engineering Assistant 6.
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2.3.3 Launching Engineering Assistant 5.5.1 ver. 2 and
connecting to the transmitter
About this task
Connect the FOUNDATION Fieldbus interface from the PC to the Rosemount 3051SMV
Fieldbus Transmitter.
Procedure
1. Open the transmitter cover on the side marked “Field Terminals”.
2. Connect the communication wires to the terminals labeled “Fieldbus Wiring”.
3. If the device is at a non-commissioned address, use the Emerson USB Fieldbus
Interface’s Configuration Utility to “Commission” the Device.
Note
The Emerson USB Fieldbus Interface can be configured to power the connected
Fieldbus device. Never attempt to use two power sources at the same time. Doing
so can disrupt communications and may compromise automation safety. Refer to
the Emerson USB Fieldbus Interface User Manual (AW7060MNL) for further
information.
4. Connect the Rosemount 3051SMV Transmitter to a computer (see Figure 2-1).
Figure 2-1: Connecting a PC to the Rosemount 3051SMV Using the USB Fieldbus
Interface
Rosemount 3051SMV without optional
process temperature connection
Rosemount 3051SMV with optional
process temperature connection
A
A
A. USB Fieldbus Interface
5. Launch the Rosemount 3051SMV Engineering Assistant for FOUNDATION Fieldbus
program by selecting MV Engineering Assistant from the Start menu.
OR
6. Launch AMS Device Manager if using the SNAP-ON Engineering Assistant.
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a) Right click the device to be configured.
b) Select SNAP-ON/Linked Apps > MV Engineering Assistant 5.5.1 ver. 2.
7. Start a new configuration or load a saved configuration from a file.
8. Perform the steps outlined in the Creating a flow configuration section.
9. Once the configuration is complete, disconnect MV Engineering Assistant and the
USB Fieldbus Interface. Then, attach the housing cover and tighten so that metal
contacts metal to meet flame-proof/explosion-proof requirements.
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2.3.4 Creating a flow configuration
About this task
Engineering Assistant 5.5.1 ver. 2 is designed to guide the user through the setup of the
flow configuration for the Rosemount 3051SMV. This information will be used by the
Engineering Assistant to create the flow configuration parameters that can be sent to the
transmitter or saved for future use.
Procedure
1. Select the fluid designation category.
2. Select the fluid type.
3. Select Next.
Depending on the fluid selected, Engineering Assistant 5.5.1 ver. 2 may bring up a
screen for entering additional fluid information.
4. Select a primary element type, then enter the sizing information in the fields
provided.
5. Select Next.
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6. Enter the operating conditions for the fluid.
a) Select the pressure and temperature range based on the operating
conditions of the process, not the sensor range of the transmitter.
Note
An extremely large or small operating range may increase the uncertainty of the
flow calculation.
The units used for flow configuration are only used in the Engineering Assistant
software. For configuration of device variable units, see Units configuration.
7. Enter the atmospheric pressure.
The transmitter needs absolute pressure to calculate flow. If gage pressure is
measured, the transmitter will calculate absolute pressure based on the user-
defined atmospheric pressure. Atmospheric pressure can be changed in the screen
below. This setting may also be configured per the atmospheric offset configuration
(see Static pressure on page 11) in the Sensor Transducer Block.
8. Select Next.
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9. Review fluid properties of the configuration.
10. Select Finish.
11. When prompted, save the flow configuration to the computer. The file must be
saved for review or to edit the mass flow configuration in the future.
Note
FOUNDATION Fieldbus mass flow configuration files cannot be uploaded from the
Rosemount 3051SMV. If the file is not saved, it cannot be retrieved.
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2.3.5 Sending a flow configuration to the transmitter
About this task
Select Send button to download the mass flow configuration file to the transmitter.
Sending the mass flow configuration file will overwrite the existing configuration in the
transmitter. Engineering Assistant will put the Mass Flow Transducer Block out of service
when sending the mass flow configuration.
Procedure
1. Select Send button. A confirmation message will display.
2. At the end of the download, choose which mode to put the Mass Flow Transducer
Block into, and then select Continue.
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2.3.6 Mass flow test calculation
The mass flow test calculation method allows the user to verify the flow configuration of
the Rosemount 3051SMV by entering expected values for the differential pressure,
absolute pressure, and process temperature variables. Test calculation units are always in
inH2O at 68 °F for differential pressure, psi for static pressure and °F for temperature.
To perform a test calculation, select Actions > Methods > Methods > Mass Flow Test
Calculation and follow the on-screen prompts.
Note
The device must be in Automatic Mode in order to successfully perform a mass flow test
calculation. If the resource block is not in automatic mode, the test calculation method
will still run, but the method will report the last live values, rather than the test calculation
outputs.
2.4 Variable configuration
2.4.1 Units configuration
Units for transmitter variables are configured in the XD Scale parameter in each AI Block.
Each AI Block is connected to a transmitter variable according to the Channel parameter in
the AI Block. When the units in an AI Block are changed, the units of the connected
channel variable will be changed in the Sensor Transducer Block or the Mass Flow
Transducer Block accordingly. If multiple AI Blocks are set to the same channel, the XD
Scale units must be manually synchronized to resolve configuration errors.
2.4.2 Mass flow
The following configuration items are found in the Mass Flow Transducer Block.
Note
These configuration items only apply to the Fully Compensated Mass Flow transmitter.
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Low flow cutoff
If the measured Differential Pressure value is less than the Low Flow Cutoff value, the
transmitter will calculate the Flow Rate value as zero.
The unit for this value is always inH2O at 68 °F.
Process temperature mode
The mass flow calculation can use a live process temperature reading or a fixed value
based on the selected Process Temperature Mode. To configure it, select Actions >
Methods > Methods > Mass Flow PT Mode Setup and follow the on-screen prompts.
Mode Description
Normal The transmitter will only use the actual measured process temperature value. If the
temperature sensor fails, the Flow output will go to Bad status.
Backup The transmitter will use the actual measured Process Temperature value. If the
temperature sensor fails, the transmitter will use the value shown in Fixed PT.
Fixed The transmitter will always use the temperature value shown in Fixed PT.
Note
The unit for the Fixed Process Temperature value always matches the Process
Temperature primary value unit. To change this unit setting, see Units configuration.
2.4.3 Differential pressure
The following configuration items are found in the Sensor Transducer Block.
Damping
The damping setting changes the response time of the transmitter; higher values can
smooth variations in output readings caused by rapid input changes. Determine the
appropriate damping setting based on the necessary response time, signal stability, and
other requirements.
The setting for Differential Pressure Damping also affects the Mass Flow.
2.4.4 Static pressure
The following configuration items are found in the Sensor Transducer Block.
Damping
The damping setting changes the response time of the transmitter; higher values can
smooth variations in output readings caused by rapid input changes. Determine the
appropriate damping setting based on the necessary response time, signal stability, and
other requirements.
The setting for static pressure damping affects both absolute and gage pressure
measurements.
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Atmospheric offset
Both absolute and gage pressure are available as variables. The type of transmitter ordered
will determine which variable is measured. The transmitter will calculate either absolute or
gage pressure based on the user-defined atmospheric offset.
2.4.5 Process temperature
The following configuration items are found in the Sensor Transducer Block.
Damping
The damping setting changes the response time of the transmitter; higher values can
smooth variations in output readings caused by rapid input changes. Determine the
appropriate damping setting based on the necessary response time, signal stability, and
other requirements.
Callendar-Van Dusen Coefficients
The Rosemount 3051SMV accepts Callendar-Van Dusen constants from a calibrated RTD
schedule and generates a special custom curve to match that specific sensor Resistance
vs. Temperature performance. Matching the specific sensor curve with the transmitter
configuration enhances the temperature measurement accuracy. Under Actions > Methods
> Methods, the Callendar-Van Dusen constants R0, A, B, and C can be viewed. If the
Callendar-Van Dusen constants are known for the user’s specific Pt 100 RTD sensor, the
constants R0, A, B, and C may be edited by selecting the Callendar-Van Dusen Setup
method and following the on-screen prompts. The user may also view the α, β, and δ
coefficients by selecting the View Alpha, Beta, Delta button. The constants R0, α, β, and δ
may be edited by selecting the Callendar-Van Dusen Setup and following the on-screen
prompts. To reset the transmitter to the IEC 751 Defaults, select the Reset to IEC 751
Defaults method.
User-defined process temperature sensor limits
Process temperature sensor limits can be changed to allow early detection of RTD failures.
When the limits are exceeded, the transmitter will display a Process Temperature Out of
Limits alert in the transmitter status, set the PT measurement status to uncertain, and will
stop using the measured temperature value in the flow calculation. See Mass flow on page
10 for more information on configuring the process temperature mode for mass flow.
Enable/disable process temperature
Using the PT Measurement parameter, the Process Temperature measurement can be
disabled to prevent undesired diagnostic alarms and local display screens. This feature
may be useful if the Process Temperature option was ordered but will not be used or if the
RTD in use has failed and a replacement is not readily available.
When the Process Temperature measurement is disabled, the Process Temperature
measurement status will be “bad”. If using mass flow calculations, set the Mass Flow’s
Process Temperature Mode to Fixed to allow calculations to continue. Once an RTD is
available and wired, set the PT Measurement to Enabled and the Process Temperature
Mode to Normal to allow the live reading to be used for mass flow calculations.
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2.4.6 Variable simulation
The following configuration items are found in the AI Block.
Simulate replaces the channel value coming from the Sensor Transducer Block. For testing
purposes, it is possible to manually drive the output of the Analog Input Block to a desired
value. There are two ways to do this.
Manual mode
Complete the steps below to change only the OUT_VALUE and not the OUT_STATUS of
the AI Block.
Procedure
1. Set the block mode to Manual.
2. Change the Output Value to the desired value.
3. Restore the original block mode when finished.
Simulate
Procedure
1. If the simulate switch on the electronics board is in the Disabled position, move it to
the Enabled position. See Set the switches for more information.
2. Set the Simulate En/Disable parameter to Active.
3. Enter the desired Simulate Value and Status. Make sure the block mode is Auto to
see the value propagate through the block.
4. Set the Simulate En/Disable parameter back to Disabled when finished simulating.
2.5 Device configuration
2.5.1 Display configuration
The following configuration items are found in the LCD display Transducer Block.
The transmitter features a three-line display. The first line of five characters displays the
output description, the second line of seven digits displays the actual value, and the third
line of six characters displays engineering units. The LCD display meter can also display
diagnostic messages.
Each parameter configured for display will appear on the LCD display for a brief period
before the next parameter is displayed. Up to four different variables may be shown on the
display.
The LCD display meter is preconfigured to show the measured variables that correspond
to the transmitter configuration. It can be configured to display any measured or
calculated value that has a status parameter with it (i.e. FOUNDATION Fieldbus DS-65
parameter type). Configure each parameter for display as stated below.
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