Empire Comfort Systems Boulevard DVLL60BP90K-2 User manual

Page 1
DIRECT-VENT ZERO
CLEARANCE GAS FIREPLACE
HEATER MODEL SERIES:
MULTIFUNCTION
REMOTE (MF)
DVLL60BP90K(N,P)-2
UL FILE NO. MH30033
This appliance may be installed in an aftermarket,
permanently located, manufactured home (USA
only) or mobile home, where not prohibited by
local codes.
This appliance is only for use with the type of
gas indicated on the rating plate.
This appliance is not convertible for use with
other gases, unless a certied kit is used.
WARNING
If not installed, operated and maintained
in accordance with the manufacturer’s
instructions, this product could expose you
to substances in fuel or from fuel combustion
which can cause death or serious illness.
HOT GLASS
DO NOT TOUCH
NEVER
WILL
CAUSE BURNS.
GLASS
UNTIL COOLED.
ALLOW CHILDREN
TO TOUCH GLASS.
WARNING
A barrier designed to reduce the risk of burns from the
hot viewing glass is provided with this appliance and shall
be installed for the protection of children and other at-risk
individuals.
NOTE: Barrier required, may be sold separately.
INSTALLER:
Leave this manual with the appliance.
CONSUMER:
Retain this manual for future reference.
GAS-FIRED
INSTALLATION INSTRUCTIONS
WARNING
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly
could result in serious injury, death or
property damage.
— Do not store or use gasoline or other
ammable vapors and liquids in the
vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch;
do not use any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier
from a neighbor’s phone. Follow
the gas supplier’s instructions.
• If you cannot reach your gas
supplier, call the re department.
— Installation and service must be
performed by a qualied installer,
service agency or the gas supplier.

41368-0-0120Page 2
BEFORE YOU START
SAMPLE WARNINGS AND DEFINITIONS:
DANGER
Indicates a hazardous situation which, if not avoided, will
result in death or serious injury.
WARNING
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
CAUTION
Indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.
NOTICE: Addresses practices not related to personal injury.
1. Read the safety information on pages 57 - 58.
2. If located in the Commonwealth of Massachusetts, please
note the special requirements on page 59.
3. Areyougoingtoinstallablowerintothereplace?See
pages 8 - 10.
4. Whereareyougoingtoinstallthereplace?Seepage13.
5. Frametheopening.Seepage20.
6. Installthegaslines.Seepages16-17.
7. Installthewiring.Seepages18-19.
8. Installtheventing.Seepages24-33.
9. Installthereplace.Seepages20-23.
10. Installtheremotesystem.Seepages38-45.
11. Linerrequirements.Seepage36.
12. Installtheglassmedia.Seepage37.
13. Lightthereplaceandtroubleshoot.Seepages46-48.
14. Showthehomeownerhowtooperatethereplace.
15. Showthehomeownerhowtodothebasicmaintenance.
UNPACKING THE FIREPLACE
1. Remove crate boards as needed using a screw gun to
remove wood screws.
2. Remove top hand-bent top brackets (2) securing the long 2 x
4 board. Remove the 2 x 4 board and corner posts.
3. Remove non-combustible boards and heatshield from pallet
and set aside.
4. Liftreplaceoffofthepallet.
5. Verifythatthereplaceandcomponentshavenotbeen
damaged during shipping.
6. Setreplaceinalocationneartoitsnalinstallationlocation.
INSTALLATION CONSIDERATIONS - FIREPLACE
INSTALLATION GUIDELINES
Whenplanningareplaceinstallation,it’snecessarytodetermine:
• Gas supply piping (right side entrance).
• Electrical supply requirements
(120V, 60Hz, 1 Amp) (right side entrance)
• DVLL60BP models include the factory installed Accent Light
assembly.
• Proper opening size of framing required for installation of
thereplace.Theframingofthereplacewilldeterminehow
thereplacenishingmaterialswillbeapplied.Refertothe
installation information pages 20 to 23.
•
Theblowerkitiseasiertoinstallatthetimeofreplace
installations.Seeblowerinstallationsectiononpages8to10.
Inplanningtheinstallationforthereplace,determinewherethe
replaceistobeinstalledandwhetheroptionalaccessoriesare
desired. Gas supply piping should also be planned at this time.
Thereplacecanbemountedonanyofthesesurfaces:
1. Aathardcombustibleornon-combustiblesurface.
2. A raised platform of combustible or non-combustible material.
Ifthereplaceisinstalleddirectlyoncarpeting,tileorother
combustiblematerialotherthanwoodooring,itshouldbe
installed on a metal or wood panel extending the full width and
depthofthereplace.
Thereplaceisdesignedtobeinstalledinazero-clearance
enclosure.Thismeansthatcombustiblematerialsmustbe
locatedatclearancesspeciedorprovidedbystandoffsor
spacersattachedtothereplace.
Combustible materials can come in contact with the nailing
angesprovided.
HOMEOWNER REFERENCE INFORMATION
Recordthefollowinginformationaboutyourreplace.
Model:____________________________________  Datepurchased/installed: _________________
SerialNumber: _____________________________  Locationonreplace: ____________________
Dealership: ________________________________  DealerPhone: _________________________
Notes: ______________________________________________________________________________
____________________________________________________________________________________

41368-0-0120 Page 3
CARTON CONTENTS & HARDWARE PACK
1
2
3
6
5
7
4
8
10
9
11
12
Items not shown to scale.
INDEX
NUMBER DESCRIPTION QUANTITY SUPPLIED
1DoorRemovalTool
(attachedtoreplace) 1
2 Product Registration Card 1
3 AA Battery 4
4 AAA Battery 3
5WallThimbleSpacer
(attachedtoreplace) 1
6 Cover Plate, Battery Box 1
7 Remote 1
8 Junction Box Cover 1
9 Duplex Receptacle 1
10 Flue Restrictor Assembly 1
11 Battery Box 1
12 Grommet, 5/8 DIA 1
13 Wire Assembly, Module to Interface 2
A#10x1/2Screw 22
B#8x1Self-DrillingScrew* 15
CNailingFlange 4
*Foruseinmountingnon-combustibleboardtostandoffs.
SeePartsListsonpages50fororderingreplacementparts.Donot
orderbatteries,bolts,screws,washersornuts.Theyarestandard
hardware items and can be purchased at any local hardware store.
13
1” PHILLIPS SELF DRILLING SCREW
#10 X ½” HEX HEAD SCREW
NAILING FLANGES
A
B
C

41368-0-0120Page 4
TABLE OF CONTENTS
Introduction....................................................................................................................................5
Specications.................................................................................................................................6
Accessories ...................................................................................................................................7
FBB20 Blower Installation...................................................................................................... 8 - 10
Fireplace Dimensions ..................................................................................................................11
Clearances...................................................................................................................................12
Locating Fireplace .......................................................................................................................13
VentTerminationClearances............................................................................................... 14 - 15
GasSupply .......................................................................................................................... 16 - 17
Electrical Connections ......................................................................................................... 18 - 19
Installation............................................................................................................................ 20 - 23
VentSystemIdentication ...........................................................................................................24
VentSystems...............................................................................................................................24
VentingFireplace-Top ........................................................................................................ 25 - 27
TopVent-HorizontalTermination................................................................................................28
TopVent-VerticalTermination ....................................................................................................29
VerticalTermination ............................................................................................................. 30 - 31
DVVK-5F Flex Vent Instructions .......................................................................................... 32 - 33
Framing And Finishing......................................................................................................... 34 - 35
Liner Installation...........................................................................................................................36
Glass Placement..........................................................................................................................37
Multifunction Remote Operating Instructions....................................................................... 38 - 45
ControlSystemTroubleshooting.......................................................................................... 46 - 47
Lighting Instructions.....................................................................................................................48
Parts View....................................................................................................................................50
Parts List......................................................................................................................................51
Component Wiring Diagram ........................................................................................................52
MaintenanceAndService.................................................................................................... 53 - 57
ImportantSafetyInformation .......................................................................................................58
SafetyInformationForUsersOfPropaneGas............................................................................59
Requirements For Massachusetts...............................................................................................60
Master Parts Distributor List ........................................................................................................61
HowToOrderRepairParts..........................................................................................................61
FireplaceServiceHistory.............................................................................................................62
Warranty ......................................................................................................................................63
SECTION PAGE

41368-0-0120 Page 5
Instructions to Installer
1. Leave instruction manual with owner.
2. HaveownerlloutandmailProductRegistrationCard
suppliedwiththereplace.
3. Showownerhowtostartandoperatethereplace.
Thisdirect-ventgasreplaceheaterisdesignedtooperatewith
all combustion air being siphoned from the outside of the building
andallexhaustgasesexpelledtotheoutsideofthebuilding.The
information contained in this manual pertains to all models and
gas control systems unless otherwise noted.
Appliance Certication
WARNING
This replace is not for use with solid fuels. Solid fuels
could cause personal injury or property damage.
ThisreplaceisdesigncertiedinaccordancewithAmerican
NationalStandard/CSAStandardANSIZ21.88/CSA2.33andby
UnderwritersLaboratoriesasaDirectVentGasFireplaceHeater
and shall be installed according to these instructions.
Consult your local building code agency, prior to installation,
to ensure compliance with local codes-including permits and
inspections.
Thereplace,wheninstalled,mustbeelectricallygroundedin
accordance with local codes or, in absence of local codes, with
the National Electric Code ANSI/NFPA 70 or Canadian Electric
code,CSAC22.1,ifanexternalelectricalsourceisutilized.
Thesemodelsmaybeinstalledinabedroomorbed-sittingroom
intheU.S.A.andCanada.
Qualied Installing Agency
Installation and replacement of gas piping, gas utilization
equipment or accessories and repair and servicing of equipment
shallbeperformedonlybyaqualiedagency.Theterm“qualied
agency”meansanyindividual,rm,corporationorcompany
which either in person or through a representative is engaged
in and is responsible for (a) the installation or replacement of
gas piping or (b) the connection, installation, repair or servicing
of equipment, who is experienced in such work, familiar with all
precautions required and has complied with all the requirements
of the authority having jurisdiction.
Commonwealth of Massachusetts: Theinstallationmustbe
madebyalicensedplumberorgastterintheCommonwealth
of Massachusetts.
WARNING
ANY CHANGE TO THIS FIREPLACE OR ITS CONTROLS
CAN BE DANGEROUS.
Improper installation or use of the replace can cause
serious injury or death from re, burns, explosions, or
carbon monoxide poisoning.
Theinstallationmustconformwithlocalcodesor,intheabsence
of local codes, with the National Fuel Gas Code ANSI Z223.1/
NFPA 54* Natural Gas and Propane Installation Code, or CSA
B149.1 in Canada. *Available from the American National
Standards Institute, Inc. 11 West 42nd St., New York, N.Y. 10036.
Any alteration of the original design, installed other than as
shown in these instructions or use with a type of gas not
shown on the rating plate is the responsibility of the person
and company making the change.
Important
AllcorrespondenceshouldrefertocompleteModelNumber,
SerialNumberandtypeofgas.
High Altitude
Wheninstallingthisreplaceatanelevationabove2000feet
(intheUnitedStates)itmaybenecessarytodecreasetheinput
ratingbychangingtheexistingburneroricetoasmallersize.
Generally, input should be reduced 4 percent for each 1000
feet above sea level. However, if the heating value of the gas
has been reduced, this general rule may not apply. Check with
EmpireComfortSystemsforproperoricesizeidentication.
Canadian High Altitude
Altitude:0-4500feet(0-1370m)
Wheninstallingthisreplaceatanelevationabove4500feet(in
Canada),checkwithEmpireComfortSystemsforassistancein
determiningtheproperoriceforlocation.
Preparation
Thisdirectventgasreplaceanditscomponentsaretestedand
safe when installed in accordance with this installation manual.
Reporttoyourdealeranypartsdamagedinshipment,specically
checkglasscondition.Donotinstallreplacewithdamaged,
incomplete, or substitute parts. Read all instructions before
starting installation and follow these instructions carefully during
installationtoinsuremaximumbenetandsafety.Failureto
followthemwillvoidyourwarrantyandmaypresentarehazard.
Thewarrantywillbevoidedby,andthewarranterdisclaimsany
responsibilityforthefollowingactions:
• Installationofanydamagedreplaceorventsystem
component.
• Modicationofthereplaceordirectventsystem.
• Installation other than as instructed by Empire Comfort
SystemsInc.
• Improper positioning of the glass door, or decorative
accessories including logs, rocks, crushed glass or other
approved media.
• Installation and/or use of any component part not
manufactured or approved by manufacturer.
INTRODUCTION

41368-0-0120Page 6
SPECIFICATIONS
DVLL60BP
Natural Propane
InputBTU/HrMaximum 46,000 42,500
InputBTU/HrMinimum 31,000 32,500
KWH (Maximum) 13.34 12.33
KWH (Minimum) 9.00 9.43
Orice #29 (P280) #48 (P300)
AirShutterOpening 1/16-in Fully Open
Height without standoff 36-5/16-in 36-5/16-in
Width 73-in 73-in
Depth 18-5/8-in 18-5/8-in
GasInletShut-off
Valve (pipe) 1/2-inNPT 1/2-inNPT
VentSize 5 x 8 5 x 8
NOTICE: Airshuttersettingsarefactoryminimumsettings.Someventingcongurationsmayrequireminorairshutteradjustmentsfor
optimum performance.
GAS SUPPLY PRESSURES (Dimensions In Inches Water Column - W.C.)
GAS TYPE MAXIMUM MINIMUM MANIFOLD
Natural 14 4.5 3.5
Propane 14 11 10

41368-0-0120 Page 7
ACCESSORIES
Description Color
Fireplace Models DVLL60BP
RidgebackLiner* DVP60LPZ Bronze
PorcelainLiner* DVP60LKR Gloss Black
TrimKit-Beveled DF60BL Black
TrimKit-Beveled DF60HP Hammered Pewter
Beveled Window Frame - 2 inches DF602NB NickelBrushed
Decorative Front, Forged Iron DFF60FPD Distressed Pewter
RusticContemporaryLogs&Stones LS60THF N/A
Accent Light Kit N/A N/A
Dual Blower Kit FBB20 N/A
CONVERSION KITS
ConversionKit-PropanetoNatural 35470 N/A
ConversionKit-NaturaltoPropane 35469 N/A
*DVLL60BPmodelsrequireeitheraRidgebackLineroraPorcelainLiner.Thereplacemusthavealinerinstalledpriortooperation.
**NOTICE:Iftheoptionalblowerkitisdesired,installationintothereplacethroughtherearaccesspaneliseasier,priortoplacingthe
replaceintotheframedoutlocation.
Forapplicationandtheamountofcrushedglasstouse,refertothe“GlassPlacement”sectiononpage37.
ThefollowingaccessorypartscanbeobtainedfromyourEmpireComfortSystemsdealer.ContactyourEmpireDealerformore
accessoryoptions.Ifyouneedadditionalinformationbeyondwhatyourdealercanfurnish,contactEmpireComfortSystemsInc.,918
Freeburg Ave., Belleville, Illinois 62220-2623.
ACCESSORIES

41368-0-0120Page 8
FBB20 BLOWER INSTALLATION
1
1
2
BLOWER ASSEMBLY PARTS LIST
INDEX
NO.
PART
NO. DESCRIPTION QTY.
1 35727 BlowerAssembly-Single 2
2 R12390 Wire Harness 1
TOOLS NEEDED:
• 5/16inNutdriverorscrewgun
CAUTION
Sharp edges. Use gloves when installing these blowers.
Installation - Prior to Setting Fireplace Into Final Position
1. UnpacktheFBB20Blowerassembly.
2. Usinga5/16inhexdrive,removethe11screwsholdingrear
blower access cover plate, then lay the access plate on the
oor.See Figure 1.
Figure 1
3.
Usearagtowipetheinsidebottomofthereplace(wherethe
blowers will be placed) to remove dirt or construction dust.
4. Placeblowersontheoorbehindthereplace.Position
the blowers with the two black connecting wires and green
ground wire towards the left hand side when facing the back
ofthereplace.See Figure 2.
Figure 2
5.
Locate the blower wire terminals inside the bottom of the
replaceandmakethethreeconnectionsasshownin
Figure 3.
Figure 3

41368-0-0120 Page 9
FBB20 BLOWER INSTALLATION (CONT’D)
6. Begin installing the left blower assembly into the bottom of
thereplace.Oncetheblowerisabouthalfwayin,secure
wiring within the white plastic wire retention clips provided in
thereplace.See Figure 4.
Figure 4
7. Finish installing the left blower so that the left edge of the
blower base bracket is about even with the left edge of the
access opening. Route the wiring away from the blower
wheel. See Figure 5.
Figure 5
8. Next,installtherighthandblowerassemblytowardsthe
rightsideoftheaccessopening.Therighthandedgeofthe
blower base bracket should be about even with the right
edge of the access opening. Route wiring away from the
blower wheel. See Figure 6.
Figure 6
9.
Snapthewireharnessintothewhiteplasticwireretentionclip
locatedatthecenterbottomofthereplace.See Figure 7.
Figure 7

41368-0-0120Page 10
FBB20 BLOWER INSTALLATION (CONT’D)
10. Make sure the blower base brackets are pulled rearward
againstthebottomangeofthereplace.Themagnetson
the blower base bracket will keep the blowers in place. See
Figure 8.
Figure 8
11. Re-attach the Blower Access Panel with the 11 screws
removed in step 2. See Figure 1.
12. Blower installation is complete.