Empire Comfort Systems DLCX36SP93N-1 Quick start guide
INSTALLATION INSTRUCTIONS
AND
OWNER’S MANUAL
WARNING: If not installed, operated and maintained
in accordance with the manufacturer’s instructions,
this product could expose you to substances in fuel
or from fuel combustion which can cause death or
serious illness.
This appliance may be installed in an aftermarket,
permanently located, manufactured home (USA only)
or mobile home, where not prohibited by state or local
codes.
This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is not
kit is used.
The Direct Vent Zero Clearance Gas
Fireplace Heater
GAS-FIRED
Installer: Leave this manual with the appliance.
Consumer: Retain this manual for future reference.
vapors and liquids in the vicinity of this or any
other appliance.
— WHAT TO DO IF YOU SMELL GAS
any phone in your building.
neighbor’s phone. Follow the gas supplier’s
instructions.
— Installation and service must be performed by a
-
plier.
WARNING: If the information in these instructions
result causing property damage, personal injury
or loss of life.
EMPIRE
EMPIRE
Comfor t Systems
WARNING
HOT GLASS
DO NOT TOUCH
NEVER
WILL
CAUSE BURNS.
GLASS
UNTIL COOLED.
ALLOW CHILDREN
TO TOUCH GLASS.
DIRECT VENT
GAS FIREPLACE HEATER
MODEL SERIES
DLCX36SP93(N,P)-1
UL FILE NO. MH30033
Page 1
29004-0-0711Page 2
Carton Contents .............................................................................................................................3
Hardware Package.........................................................................................................................3
Important Safety Information ..........................................................................................................4
Safety Information for Users of LP Gas..........................................................................................5
Requirements for Massachusetts...................................................................................................6
Introduction.....................................................................................................................................7
.................................................................................................................................8
Fireplace Dimensions.....................................................................................................................9
Clearances ...................................................................................................................................10
Locating Fireplace ........................................................................................................................ 11
Planning Installation .....................................................................................................................12
Gas Supply...................................................................................................................................13
Fireplace Installation Instructions ............................................................................................14-15
Installation ....................................................................................................................................16
Vent Systems................................................................................................................................17
Venting Fireplace - Top............................................................................................................18-20
DVVK-4FV Direct Vent Termination Kit....................................................................................21-27
Examples - Top Vent Run .............................................................................................................28
Termination Clearances................................................................................................................29
Vent Clearances ...........................................................................................................................30
............................................................................................................31
Framing and Finishing.............................................................................................................32-33
Horizontal Termination.................................................................................................................. 34
DVVK-4F Flex Vent Instructions...................................................................................................35
Vertical Termination .................................................................................................................36-37
Operating Instructions/Flame Appearance ...................................................................................38
RF Operating Instructions.............................................................................................................39
RF Maintenance Instructions........................................................................................................40
RF Wiring Diagram.......................................................................................................................41
RF Standing Pilot Lighting Instructions.........................................................................................42
Maintenance and Service.............................................................................................................43
Parts List.......................................................................................................................................44
Parts View ....................................................................................................................................45
Accent Lamp.................................................................................................................................46
Optional Decorative Glass Placement..........................................................................................47
Surround Options .........................................................................................................................48
Accessories ..................................................................................................................................48
Master Parts Distributor List .........................................................................................................49
How To Order Repair Parts ..........................................................................................................49
Appliance Service History........................................................................................................50-51
Section Page
TABLE OF CONTENTS
29004-0-0711 Page 3
CARTON CONTENTS
Fireplace Assembly
Installation Package
Installation Instructions
Serial Number Tag
Receptacle, 3-Prong
Warranty Card
Cover, Junction Box
Hardware Package (See Figure Below)
Romex Connector (1)
#10 x 1/2" Hex Head Screw (16)
Nailing Flange (8)
HARDWARE PACKAGE
Note: Hardware shown to scale where possible.
#10 X ½” HEX HEAD SCREW
NAILING FLANGE
ROMEX CONNECTOR
29004-0-0711Page 4
DO NOT OPERATE THIS APPLIANCE WITHOUT ALL GLASS DOOR PANELS INSTALLED
Before enclosing the vent pipe assembly, operate the appliance to ensure it is venting properly.
tile or other combustible material other than wood
or wood panel extending the full width and depth
of the appliance.
The base referred to above does not mean the
fireproof base as used on wood stoves. The
protection is for rugs that are extremely thick and
light colored tile.
of high surface temperatures and should stay away
to avoid burns or clothing ignition.
they are in the same room as the appliance.
placed on or near the appliance.
proper operation.
appliance.
vapor and liquids.
(wood, coal, paper or cardboard etc.) be used in
this appliance.
be obstructed in any way.
draperies.
the appliance must be replaced prior to operating
service person.
Installation and repair should be done by a
QUALIFIED SERVICE PERSON. The appliance
should be inspected before use and at least annually
by a qualified service person. More frequent
cleaning may be required due to excessive lint from
carpeting, bedding materials, etc. It is imperative
that control compartments, burners and circulating
air passageways of the appliance be kept clean.
and the requirements of the gas supplier.
keep the appliance area clear and free from
vapors and liquids.
examine venting system periodically and replace
damaged parts.
make a periodic visual check of pilot and burners.
Clean and replace damaged parts.
tempered glass. If the glass is cracked or damaged in
any way, it should be replaced only with a complete
glass frame assembly from Empire. See parts list on
page 44 and parts view on page 45 for ordering.
to inspect the heater and to replace any part of the
control system and any gas control which has been
under water.
an appliance must be replaced prior to operating
the appliance.
IMPORTANT SAFETY INFORMATION
29004-0-0711 Page 5
Some people cannot smell well. Some people cannot smell the
can smell the odorant in propane. Smoking can decrease your
ability to smell. Being around an odor for a time can affect your
sensitivity or ability to detect that odor. Sometimes other odors in
the area mask the gas odor. People may not smell the gas odor
or their minds are on something else. Thinking about smelling a
gas odor can make it easier to smell.
The odorant in LP-Gas is colorless, and it can fade under some
circumstances. For example, if there is an underground leak, the
in LP-Gas also are subject to oxidation. This fading can occur if
there is rust inside the storage tank or in iron gas pipes.
The odorant in escaped gas can adsorb or absorb onto or into walls,
masonry and other materials and fabrics in a room. That will take
some of the odorant out of the gas, reducing its odor intensity.
LP-Gas may stratify in a closed area, and the odor intensity could
vary at different levels. Since it is heavier than air, there may be
more odor at lower levels. Always be sensitive to the slightest gas
odor. If you detect any odor, treat it as a serious leak. Immediately
go into action as instructed earlier.
and explosions. In its natural state, propane is odorless and
colorless. You may not know all the following safety precau-
tions which can protect both you and your family from an
accident. Read them carefully now, then review them point
by point with the members of your household. Someday
when there may not be a minute to lose, everyone’s safety
will depend on knowing exactly what to do. If, after read-
ing the following information, you feel you still need more
information, please contact your gas supplier.
Your local LP-Gas
Dealer can give you a “Scratch and Sniff” pamphlet. Use it to
your LP-Gas has a weak or abnormal odor, call your LP-Gas
Dealer.
or make adjustments to appliances on the LP-Gas system. If
prior to and while lighting pilot lights or performing service or
making adjustments.
smell that can cover up the LP-Gas odor. Do not try to light
pilot lights, perform service, or make adjustments in an area
where the conditions are such that you may not detect the odor
if there has been a leak of LP-Gas.
new cylinders and tanks, is possible. Therefore, people should
be particularly alert and careful when new tanks or cylinders
are placed in service. Odor fade can occur in new tanks, or
of service for a time may develop internal rust which will cause
odor fade. If such conditions are suspected to exist, a periodic
sniff test of the gas is advisable. If you have any question
about the gas odor, call your LP-Gas dealer. A periodic
sniff test of the LP-Gas is a good safety measure under
any condition.
think you should, assume you have a leak. Then take the same
immediate action recommended above for the occasion when
you do detect the odorized LP-Gas.
no vapor pressure), turn the tank valve off immediately. If the
container valve is left on, the container may draw in some air
new internal rusting could occur. If the valve is left open, then
treat the container as a new tank. Always be sure your con-
tainer is under vapor pressure by turning it off at the container
completely empty.
Do not do anything that could ignite the gas.
that IMMEDIATELY.
basements. When you have reason to suspect a gas leak, keep
declare them to be safe.
continue to smell gas, do not turn on the gas again. Do not
re-enter the building, vehicle, trailer, or area.
Finally
gas. Have them air out the area before you return. Properly
trained LP-Gas service people should repair the leak, then
check and relight the gas appliance for you.
SOME POINTS TO REMEMBER
NO ODOR DETECTED - ODOR FADE
LP-GAS WARNING ODOR
If a gas leak happens, you should be able to smell the gas because of the odorant put in the LP-Gas.
That’s your signal to go into immediate action!
SAFETY INFORMATION FOR USERS OF LP GAS
29004-0-0711Page 6
REQUIREMENTS FOR MASSACHUSETTS
For all side wall horizontally vented gas fueled equipment
installed in every dwelling, building or structure used in whole
or in part for residential purposes, including those owned or
operated by the Commonwealth and where the side wall exhaust
in the area of the venting, including but not limited to decks and
1. INSTALLATION OF CARBON MONOXIDE DETECTORS.
At the time of installation of the side wall horizontal vented
observe that a hard wired carbon monoxide detector with
where the gas equipment is to be installed. In addition, the
operated or hard wired carbon monoxide detector with an
alarm is installed on each additional level of the dwelling,
building or structure served by the side wall horizontal
vented gas fueled equipment. It shall be the responsibility
licensed professionals for the installation of hard wired
carbon monoxide detectors
a. In the event that the side wall horizontally vented gas
fueled equipment is installed in a crawl space or an attic,
the hard wired carbon monoxide detector with alarm and
battery back-up may be installed on the next adjacent
b. In the event that the requirements of this subdivision can
not be met at the time of completion of installation, the
owner shall have a period of thirty (30) days to comply
with the above requirements; provided, however, that
during said thirty (30) day period, a battery operated
carbon monoxide detector with an alarm shall be
installed.
2. APPROVED CARBON MONOXIDE DETECTORS. Each
carbon monoxide detector as required in accordance with
the above provisions shall comply with NFPA 720 and be
permanently mounted to the exterior of the building at a
minimum height of eight (8) feet above grade directly in line
with the exhaust vent terminal for the horizontally vented
gas fueled heating appliance or equipment. The sign shall
read, in print size no less than one-half (1/2) inch in size,
“GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL
OBSTRUCTIONS”.
4. INSPECTION. The state or local gas inspector of the
side wall horizontally vented gas fueled equipment shall
not approve the installation unless, upon inspection, the
inspector observes carbon monoxide detectors and signage
installed in accordance with the provisions of 248 CMR
5.08(2)(a) 1 through 4.
(b) EXEMPTIONS: The following equipment is exempt from
248 CMR 5.08(2)(a)1 through 4:
1. The equipment listed in Chapter 10 entitled
“Equipment Not Required To Be Vented” in the
most current edition of NFPA 54 as adopted by the
Board; and
2. Product Approved side wall horizontally vented gas
fueled equipment installed in a room or structure
separate from the dwelling, building or structure
used in whole or in part for residential purposes.
(d) MANUFACTURER REQUIREMENTS - GAS
EQUIPMENT VENTING SYSTEM NOT PROVIDED.
When the manufacturer of a Product Approved side
wall horizontally vented gas fueled equipment does
1. The referenced “special venting system”
instructions shall be included with the appliance or
equipment installation instructions; and
2. The “special venting systems” shall be Product
Approved by the Board, and the instructions for
that system shall include a parts list and detailed
installation instruction.
(e) A copy of all installation instructions for all Product
Approved side wall horizontally vented gas fueled
equipment, all venting instructions, all parts lists
for venting instructions, and/or all venting design
instructions shall remain with the appliance or
equipment at the completion of the installation.
29004-0-0711 Page 7
Instructions to Installer
1. Installer must leave instruction manual with owner after
installation.
3. Installer should show owner how to start and operate the
all combustion air being siphoned from the outside of the building
and all exhaust gases expelled to the outside of the building. The
information contained in this manual pertains to all models and gas
control systems unless otherwise noted.
Warning: This unit is not for use with solid fuels.
National Standard/CSA Standard ANSI Z.21-88/CSA 2.33 and by
Underwriters Laboratories as a Direct Vent Gas Fireplace Heater
and shall be installed according to these instructions.
Consult your local building code agency, prior to installation, to ensure
compliance with local codes-including permits and inspections.
accordance with local codes or, in absence of local codes, with the
National Electric Code ANSI/NFPA 70 or Canadian Electric code,
CSA C22.1, if an external electrical source is utilized.
These models may be installed in a bedroom or bed-sitting room
in the U.S.A. and Canada.
Installation and replacement of gas piping, gas utilization equipment
or accessories and repair and servicing of equipment shall be
personorthrougha representativeisengagedinandis responsiblefor
(a) the installation or replacement of gas piping or (b) the connection,
installation, repair or servicing of equipment, who is experienced in
such work, familiar with all precautions required and has complied
with all the requirements of the authority having jurisdiction.
State of Massachusetts: The installation must be made by
Massachusetts.
The installation must conform with local codes or, in the absence of
local codes, with the National Fuel Gas Code ANSI Z223.1/NFPA
54* Natural Gas and Propane Installation Code, or CSA B149.1 in
Canada. *Available from the American National Standards Institute,
Inc. 11 West 42nd St., New York, N.Y. 10036.
Any alteration of the original design, installed other than as
shown in these instructions or use with a type of gas not
shown on the rating plate is the responsibility of the person
and company making the change.
Important
All correspondence should refer to complete Model Number, Serial
Number and type of gas.
High Altitude
When installing this unit at an elevation above 2000 feet (in the
United States) it may be necessary to decrease the input rating by
input should be reduced 4 percent for each 1000 feet above sea
level. However, if the heating value of the gas has been reduced,
this general rule may not apply. Check with local gas utility for proper
Canadian High Altitude
Altitude: 0-4500 feet (0-1370 m)
When installing this unit at an elevation above 4500 feet (in Canada),
check with local authorities.
Consult your local gas utility for assistance in determining the proper
Preparation
safe when installed in accordance with this Installation Manual.
check glass condition. Do not install unit with damaged, incomplete,
or substitute parts. Read all instructions before starting installation
and follow these instructions carefully during installation to insure
The warranty will be voided by, and the warranter disclaims any
responsibility for the following actions:
component.
Inc.
or approved by manufacturer.
Note: For shipping purposes, the junction box is installed on
receptacle can be performed. Re-install the junction box
-
tacle faces inward. See Page 12, Figure 7.
Caution:
INTRODUCTION
Warning: ANY CHANGE TO THIS FIREPLACE OR ITS
CONTROLS CAN BE DANGEROUS.
or carbon monoxide poisoning.
29004-0-0711Page 8
Venting
Options
Description
DVVK-4TSP
(DVVK-4TS) Top Vent Kit (Horz.) - 5" to 7" wall thickness
DVVK-4TP
(DVVK-4T) Top Vent Kit (Horz.) - 8" to 11" wall thickness
DVVK-4VP
(DVVK-4V) Vertical Vent Kit
DVVK-4F Horizontal Flex Vent Kit (4' Flex)
DVVK-4RE Horizontal Round Termination wall thickness -
5" to 13 3/4"
DV822 Vinyl Siding Kit for DVVK-4RE
DVVK-4FV Vertical Flex Vent Kit (6' Flex / 4' Rigid = 10' Total)
DVEK-10 10' Vent Extension Kit
DVEK-25 25' Vent Extension Kit
Note: Air shutter settings are factory minimum settings.
adjustments for optimum performance.
SPECIFICATIONS
DLCX36SP93N Nat Models
Input Btu/hr Maximum 30,000
Btu/hr Minimum 17,500
KWH (Maximum) 8.8
(Minimum) 5.2
2.75 mm (P305)
Air Shutter Opening 1/4"
DLCX36SP93P LP Models
Input Btu/hr Maximum 30,000
Btu/hr Minimum 20,000
KWH (Maximum) 8.8
(Minimum) 5.9
1.65 mm (P250)
Air Shutter Opening 1/2"
DLCX36SP93(N,P) Nat and LP Models
Height without standoff 34 3/4" (883 mm)
Width, Face 39"
Depth 18"
Gas Inlet Shutoff Valve (pipe) 1/2" NPT
Surround
Options
Description
DF36M4BL Black 4-Sided Surround Kit
DF36M4BLSS Black 4-Sided Surround Kit with Brushed Stainless
Steel Top and Bottom Panels
Note: One surround required for each side of DLCX36SP Fireplace.
29004-0-0711 Page 9
Figure 1
FIREPLACE DIMENSIONS
DIMENSION DLCX36SP
A 34 3/4”
B 39"
C 18”
D 21"
E 36”
F N/A
G N/A
H 41 1/8”
I 1 1/4”
J 5 3/8"
K 2 1/2”
L 6”
M 25"
N 33 1/2”
MAX WEIGHT (LB) 167
C
KK
LL
B
E
32 1/2 I
J
D
M
N
A
H
11 1/2
9
the following:
29004-0-0711Page 10
6 1/4”
FINISHED WALL
(COMBUSTIBLE)
NON-COMBUSTIBLE
FIRST 6 1/4” (SEE
MAGNIFIED VIEW)
TOP FRAMING
LEDGE
GLASS FRONT
2 X 4 HEADER
STANDOFF 3” (76mm) HEIGHT
ABOVE TOP OF FIREPLACE
NAILING
FLANGES
Figure 2
6 1/2”
MINIMUM CLEARANCE TO PERPENDICULAR
COMBUSTIBLE SIDE WALLS
(FROM EDGE OF FIREPLACE DOOR FRAME)
Figure 3
Clearance to Combustibles
Air Drop (End) 1/2" (12.7 mm)
Side 1/2" (12.7 mm)
Floor 0" (0 mm)
Top Stand-off 0" (0 mm)
Top Framing Edge 6 1/4" (159 mm)
CLEARANCES
Figure 4a - See Through Fireplace Clearances
Figure 4b - Fireplace Clearances
36”
MIN.
32”
MIN.
(CEILING TO
TOP OF DOOR)
61/2” MIN.
PERPENDICULAR
COMBUSTIBLE
SIDEWALL
COMBUSTIBLE
FRAMING ALLOWED
6 1/4" MIN. CLEARANCE
TO COMBUSTIBLES
REQUIRED
NON-COMBUSTIBLE
FINISHING MATERIALS
ONLY
NAILING FLANGE
(SECURE UNITWITH
NAILING FLANGE)
Combustible Material
No greeting cards, stockings or ornamentation of any type should
ignite combustibles.
29004-0-0711 Page 11
Figure 5
Note:** Island (C) and Room Divider (D) installation is possible as long as the horizontal portion of the vent system (H) does not exceed
20 feet with a minimum vertical run of 8 feet. See details in Venting Section.
*When you install your Direct Vent Fireplace, a minimum of 6 1/2 inches clearance must be maintained from the perpendicular wall and
the front opening of the appliance.
LOCATING FIREPLACE
(H) (C) ISLAND
INSTALLATION
(SEE-THRU)
6 1/2”
(MIN.)
(D) ROOM DIVIDER
INSTALLATION
(SEE-THRU)
29004-0-0711Page 12
unit is to be installed and whether optional accessories are desired.
Gas supply piping should also be planned at this time. A gascock
shutoff must be installed in this line.
2. A raised platform of combustible or non-combustible material.
perimeter edges on the bottom of the unit.
(Example: Four (4) concrete masonry blocks.)
and depth of the unit.
At this point, you should have decided what components to include
has not been done, stop and consult your dealer for assistance
with this planning.
PLANNING INSTALLATION
29004-0-0711 Page 13
Figure 6
The gas pipeline can be brought in through the bottom or air inlet
duct side of the appliance. Consult the current National Fuel Gas
Code, ANSI Z223.1 CAN/CGA-B149 (.1 or .2) installation code.
Installing a New Main Gas Cock
Each appliance should have its own manual gas cock.
A manual main gas cock should be located in the vicinity of the unit.
Where none exists, or where its size or location is not adequate,
contact your local authorized installer for installation or relocation.
Compounds used on threaded joints of gas piping shall be resistant
checked for leaks by the installer. This should be done with a soap
solution watching for bubbles on all exposed connections, and if
unexposed, a pressure test should be made.
be disconnected from piping at inlet of control valve and pipe
capped or plugged for pressure test. Never pressure test with
NOTE: The gas controls are equipped with captured screw type
pressure test points, therefore it is not necessary to provide a 1/8"
test point up stream of the control.
from supply piping system during any pressure testing of that system
at test pressures in excess of 1/2 psig (3.5kPa).
The appliance must be isolated from the gas supply piping system
by closing its individual manual shut off valve during any pressure
testing of the gas supply piping system at test pressures equal to
or less than 1/2 psig (3.5kPa).
Attention! If one of the procedures results in pressures in excess of
in a hazardous condition.
Checking Manifold Pressures
Both Propane and Natural gas valves have a built-in pressure
regulator in the gas valve. Natural gas models will have a manifold
pressure of approximately 3.5" w.c. (.871kPa) at the valve outlet
with the inlet pressure to the valve from a minimum of 5.3" w.c.
(1.120kPa) for the purpose of input adjustment to a maximum of
14.0" w.c. (3.484kPa). Propane gas models will have a manifold
pressure approximately 10.5" w.c. (2.49kPa) at the valve outlet
with the inlet pressure to the valve from a minimum of 11.7" w.c.
(2.68kPa) for the purpose of input adjustment to a maximum of
14.0" w.c. (3.484kPa).
GAS LINE
ACCESS
(2) PLACES
ELECTRICAL
ACCESS 5 7/8”
4”
Figure 7
Gas Supply Pressure (inches
w.c.)
Minimum Normal Maximum
Natural Gas 5.3" 7.0" 14.0"
LP (Propane) 11.7" 12.0" 14.0"
Manifold Pressure (inches w.c.)
Normal (HI)
Natural Gas 3.5"
LP (Propane) 10.5"
Note:
local codes allow copper tubing or galvanized.
Note: Since some municipalities have additional local codes, it is
always best to consult your local authority and installation code.
The use of the following gas connectors is recommended:
— ANS Z21.24Appliance Connectors of Corrugated Metal Tubing
and Fittings.
— ANS Z21.45Assembled FlexibleAppliance Connectors of Other
Than All-Metal Construction
The above connectors may be used if acceptable by the authority
appliance connector cannot exceed three feet in length.
GAS SUPPLY
Recommended Gas Pipe Diameter
Pipe Length Schedule 40 Pipe
Inside Diameter
Tubing, Type L
Outside Diameter
Nat. L.P. Nat. L.P.
0-10ft
0-3m
1/2"
12.7mm
3/8"
9.5mm
1/2"
12.7mm
3/8"
9.5mm
11-40ft
4-12m
1/2"
12.7mm
1/2"
12.7mm
5/8"
15.9mm
1/2"
12.7mm
41-100ft
13-30m
1/2"
12.7mm
1/2"
12.7mm
3/4"
19mm
1/2"
12.7mm
101-150ft
31-46m
3/4"
19mm
1/2"
12.7mm
7/8"
22.2mm
3/4"
1.9 mm
29004-0-0711Page 14
Fireplace Framing
Framing should be constructed to accommodate wall covering and
edge to provide required airspace clearance to venting. The framing
headers may rest on the top standoff spacers. Refer to Figure 8 for
framing dimensions.
To begin, remove the glass doors by releasing the two spring
latches at the top and 2 spring latches at the bottom of each door
frame. Check to make sure there is no hidden damage to the unit.
Take a moment to plan out the gas, venting and electrical route. It
and electrical supply requirements.
all gas, venting and electrical connections.
To complete the installation, install the Surround panel assemblies.
Refer to the instructions included with the surround panel kit to
install properly.
Framing and Finishing
1. Choose unit location.
10.
extending the full width and depth of the appliance. The vertical
dimensions must be adjusted when a metal or wood panel is
placed beneath the appliance.
4. Install the side framing brackets (4 per side) using the pilot
wrap.
5. Secure the unit to the wall opening with common screw type
fasteners.
6. Maintain combustible clearances as shown by Figures 11
through 14.
Note: A combustible header may rest on top of the standoff spacers.
Screws may be installed through the top of the standoff spacers
and into the header to add stability of the spacer if desired.
erials.
cabinet.
FIREPLACE INSTALLATION INSTRUCTIONS
Fireplace Framing Dimensions (in inches)
"A" "B" "C"* "D"
Model Framing
Height
Framing
Width
Framing
Depth
Elevated Base
Opening Height
DLCX36SP 41 1/2" 40 1/2" 17"* 3" Min.
Attention: -
sion.
Framing dimension A includes a three inch clearance for
faces.
Figure 8
A
B
C
D
29004-0-0711 Page 15
Locating Fireplace
is placed into the framed opening, the brackets can be hand bent
inserted into the pre-framed opening. Different hole locations can
3/4". Secure the brackets with screws provided using two (2) per
framing bracket. See Figure 9.
at least one (1) nail or screw per bracket to secure in place.
IMPORTANT!
prior to securing to the framed openings. See Figure 10.
Figure 9
Figure 10
FIREPLACE INSTALLATION INSTRUCTIONS (continued)
NAIL OR OTHER
SUITABLE FASTENER
FRAMING
CHECK TO SEE THAT
FIREBOX IS SQUARE PRIOR
TO ATTACHING TO FRAMING
WARNING: WHEN FINISHING THE FIREPLACE, NEVER
OBSTRUCT OR MODIFY THE AIR INLET/OUTLET
OPENINGS INANYMANNER. PROVIDEADEQUATE
CLEARANCES AROUND AIR OPENINGS.
CAUTION: PRIOR TO INSTALLATION, MEASURE THE
FIREPLACE AND VERIFY FRAMING
REQUIREMENTS, METHODS, AND WALL
COVERING DETAILS PRIOR TO FRAMING
CONSTRUCTION.
Surround Installation
To complete the installation of the fireplace, a Surround Kit
prior to use. Surround options shown on page 48 are available from
your dealer. Follow the instructions included with the Surround Kit
for proper installation.
29004-0-0711Page 16
INSTALLATION
Attention: If the appliance is installed directly on carpeting, tile
installed on a metal or wood panel extending the full width and depth
of the appliance. The vertical dimension must be adjusted when a
metal or wood panel is placed beneath the appliance.
Finishing (Figures 11 and 12)
Finish the walls with the material of your choice.
or modify the air inlet/outlet openings in any manner.
Provide adequate clearances around air openings into the
combustion chamber.
Caution:
surround (top and sides) are sealed, a 300°F minimum sealant
material must be used. These joints are not required to be sealed.
Only non-combustible material (using 300°F minimum adhesive if
Figure 11.
FINISHED WALL
(MUST BE FLUSH WITH THE
FACE OF TH FIREPLACE)
6 1/4” (158.75mm) OF
NON-COMBUSTIBLE MATERIAL
JOINT BETWEEN FINISHED
WALL AND UNIT CAN BE SEALED
WITH 300° F, 149° C SEALANT
MATERIAL (SEALANT IS OPTIONAL)
2 X 4 HEADER
STANDOFF
6 ½”
PERPENDICULAR SIDEWALL
CLEARANCE NEEDED FOR
INSTALLATION OF SURROUND
KITS.
3” MINIMUM REQUIRED FOR
SURROUND INSTALLATION.
Figure 11
Note:
be installed to complete installation.
VENT CAP
NOTE: 1 FOOT SECTION (MIN.)
OF VERTICAL VENT REQUIRED
WHEN USING HORIZONTAL
TERMINATION OFF TOP.
9” (229 MM)
MINIMUM
90 ELBOW°
“A” PIPE LENGTH
WALL FIRESTOP / THIMBLE
“B”
“C”
4” MIN
16 1/2”
MIN
Figure 12
"A" "B" "C"
6" 21 1/4" to 22 3/4"
(540 mm to 578 mm)
4 3/4" to 6 1/4"
(121 mm to 159 mm)
9" 24 1/4" to 25 3/4"
(616 mm to 654 mm)
7 3/4" to 9 1/4"
(197 mm to 235 mm)
12" 27 1/4" to 28 3/4"
(692 mm to 730 mm)
10 3/4" to 12 1/4"
(273 mm to 311 mm)
VERTICAL, 90° ELBOW TO HORIZONTAL OUT THE WALL
29004-0-0711 Page 17
Figure 13
Vent Pipe Clearance
Note: Maintain one inch (1") of clearance around vertical vent
pipe. See Figure 13. For horizontal vent, maintain a minimum 1"
clearance to the bottom and sides of the vent, and 3" clearance to
combustibles above the vent pipe. See Figure 14.
1” MINIMUM CLEARANCE
AROUND VENT PIPE
VENT PIPE
Figure 14
Empire Flexvent Kit DVVK-4F. Refer to page 35.
Empire Flexvent Kit DVVK-4FV. Refer to page 21.
VENT SYSTEMS
Installing the Vent System
Vent System Installation Precautions
Before starting installation of vent kits, the installer should read
these instructions and the Vent Kit Instructions to ensure that a
proper vent installation is completed. Consult your local Building
Codes before beginning the installation.
WARNING
THIS GAS FIREPLACE AND VENT ASSEMBLY MUST BE
VENTED DIRECTLY TO THE OUTSIDE AND MUST NEVER BE
ATTACHED TO A CHIMNEY SERVING A SEPARATE SOLID
FUEL BURNING APPLIANCE. EACH GAS APPLIANCE
MUST USE A SEPARATE VENT SYSTEM. COMMON VENT
SYSTEMS ARE PROHIBITED.
Vertical Venting
The inlet and exhaust vent pipes MUST be connected to the
proper collars on the unit AND to the termination cap or the unit
will not operate.
Note: This also pertains to vertical vent systems installed on the
outside of the building.
WARNING
MAJOR U.S. BUILDING CODES SPECIFY MINIMUM
CHIMNEY AND/OR VENT HEIGHT ABOVE THE ROOF TOP.
THESE MINIMUM HEIGHTS ARE NECESSARY IN THE
INTEREST OF SAFETY. SEE FIGURES 42 AND 43 FOR
MINIMUM HEIGHTS, PROVIDED THE TERMINATION CAP IS
AT LEAST 2 FEET FROM A VERTICAL WALL AND 2 FEET
BELOW A HORIZONTAL OVERHANG.
Connecting the Vent Pipe
CAUTION
Sharp edges. Always use gloves when installing.
29004-0-0711Page 18
To Use the Vent Graph (Figure 15)
1. Determine the height of the center of the horizontal
vent pipe. Using this dimension on the Sidewall Vent
Graph, locate the point it intersects with the slanted
graph line.
2. From the point of this intersection, draw a vertical line
to the bottom of the graph.
3. Select the indicated dimension, and position the unit
in accordance with same.
EXAMPLE A: (Top Vent Connections with Vertical
Termination).
exceed 6.5 feet.
EXAMPLE B: (Top Vent Connections with Vertical
Termination)
exceed 14.5 feet.
SPECIAL NOTE: For each 45 degree elbow installed in
the horizontal run, the length of the horizontal run MUST
be reduced by 18" (45cm). This does not apply if the 45
degree elbows are installed on the vertical part of the vent
system. Reduce 3' for every 90° elbow.
Example: According to the chart the maximum horizontal
vent length is 20' and if two 45 degree elbows are required
in the horizontal vent it must be reduced to 17'.
The maximum number of 45 degree elbows permitted
per side wall installation is two (2). These elbows can be
installed in either the vertical or horizontal run.
Note:
Figure 15
Acceptable vertical and horizontal vent run.
Unacceptable vertical and horizontal vent run.
Venting Graph (Dimensions in Feet)
VENTING FIREPLACE - TOP
TOP EXIT - VERTICAL AND HORIZONTAL TERMINATION
(DIMENSIONS IN FEET)
NOTE: FLEX VENT
MAXIMUM HEIGHT
IS 35 FEET
VERTICAL DIMENSION FROM THE BOTTOM OF THE UNIT
TO THE CENTER OF THE FLUE OUTLET
WITH VERTICAL OR HORIZONTAL TERMINATION CAPS
TOP VENT
CONNECTION
TOP VENT CONNECTION
OF VENTING WITH
HORIZONTAL TERMINATION
HORIZONTAL RUN
BOTTOM OF FIREPLACE
29004-0-0711 Page 19
SEE GRAPH FOR PERMISSIBLE “H” AND “V” DIMENSIONS
FIRESTOP AT
CEILING LEVEL
Figure 17
Examples of possible venting systems using two (2) 90° elbows.
V is listed as minimum vertical dimensions and H1 + H2 is the total
of maximum horizontal dimensions. The maximum vertical and
horizontal distances for two (2) 90° elbows as shown in Figure 18
is 20 feet.
Attention: Refer to Figures 19-21 for additional venting
requirements.
FIRESTOP AT
CEILING LEVEL
1
SEE GRAPH FOR PERMISSIBLE “H” AND “V” DIMENSIONS
NOTE: H1 AND H2 MUST BE ADDED TOGETHER TO USE CHART
Figure 18
Below Grade Installation
When it is not possible to meet the required vent terminal clearances
of 12" (305mm) above grade level, a snorkel kit is recommended. See
Figures 41a and 41b . It allows installation depth down to 7" (178mm)
below grade level. The 7" (178mm) is measured from the center of
the horizontal vent pipe as it penetrates through the wall.
Ensure the sidewall venting clearances are observed. If venting
system is installed below ground, we recommend a window well
with adequate and proper drainage to be installed around the
termination area.
COMBUSTIBLE
PROJECTION
18” (457mm)
MINIMUM
12” (305mm)
ABOVE GRADE
48”
(1219mm)
PIPE STRAP
3” (76mm)
MINIMUM
TYPICAL BASEMENT INSTALLATION
Figure 16
Examples of possible venting systems using one (1) 90° elbow.
Eight (8) feet is listed as minimum vertical vent run with 20 feet of
maximum horizontal vent run. Vertical dimensions are based on
centerline to centerline of pipe. Horizontal dimensions are based
on centerline of pipe to end of termination.
VENTING FIREPLACE - TOP (continued)
29004-0-0711Page 20
Figure 19
MINIMUM HOLE LOCATION DIMENSIONS FOR THROUGH
THE WALL HORIZONTAL INSTALLATIONS WITH 90 DEGREE
ELBOW AND 1 FOOT VERTICAL VENT OFF TOP OF
FIREPLACE
FIREPLACE
SERIES
HARD ELBOW DIMENSIONS
"A" "B" "C"
DLCX36SP 53"
(1346.2mm)
4 1/2"
(114.3mm)
6 1/2"
(165.1mm)
Positioning the Fireplace
Determine the exact position of the appliance so the direct vent
termination will be centered (if possible) between two (2) studs. This
will avoid any extra framing. All vent kit pipes should be assembled
Cutting the Hole (Figure 19)
the hole through the exterior wall of the house can be cut. This hole
must be 11" (279.4 mm) high x 10" (254mm) wide with its center
line determined by the amount of vertical rise and horizontal run of
the termination. See Figure 19.
When locating the hole it must be noted that the bottom of the cap
must be 12" (305mm) above the ground level, and top of the cap
must be no less than 18" (457mm) below a combustible projection,
and no closer than 9" (229mm) to any wall running parallel to vent
termination. See Figures 32, 33, and 36.
VENT CAP
NOTE: 1 FOOT SECTION (MIN.)
OF VERTICAL VENT REQUIRED
WHEN USING HORIZONTAL
TERMINATION OFF TOP.
9” (229 MM)
MINIMUM
90 ELBOW°
WALL FIRESTOP / THIMBLE
4” MIN
Figure 20
Figure 21
SEE VENT CHART
FOR PERMISSIBLE
“H” AND “V”
DIMENSIONS
1 FOOT VERTICAL
PIPE REQUIRED
A
CENTER OF ELBOW
STRAIGHT OUT
(MINIMUM)
10”
(254mm)
C
B
V
C
B
H
11”
(279mm)
MAXIMUM HORIZONTAL
RUN WITH 1 FOOT VERTICAL
RISE AND 90° ELBOW
4’ MAX.
(1219mm)
MAXIMUM HORIZONTAL
RUN WITH MINIMUM
VERTICAL RISE AND
90° ELBOW
20’ (6.1m)
PIPE STRAPS
EVERY3’ (91cm)
8’ (244cm)
TO BOTTOM
OF UNIT
VENTING FIREPLACE - TOP (continued)
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