Endecotts Minor 200 User manual

WHEN PARTICLE SIZE MATTERS
Minor 200 Octagon 200 Octagon 200CL Air Sizer 200 EFL 300 Titan 450
SIEVING MACHINES
Operating Instructions

Content
Copyright © 2015 by Endecotts Ltd.
1
Contents
1. OPERATING INSTRUCTIONS NOTES……………………………….. 5
Warnings 5
Repairs 6
Safety 7
Safety instructions 7
Summary of safety instructions 8
Confirmation 10
2. TRANSPORT AND INSTALLATION………………………………… 11
Transport 11
Temperature fluctuations 11
Intermediate storage 11
3. OPERATING INSTRUCTIONS MINOR 200………………………… 13
Technical specifications 14
General Information 14
Specifications 15
Controls and Functions 16
Setting Up 17
Electrical connections 17
Start-up and commissioning 18
Certificate of CE-Conformity 20
4. OPERATING INSTRUCTIONS OCTAGON 200…………………… 21
Technical specifications 22
General Information 22
Specifications 23
Controls and functions 24
Setting Up 26
Electrical connections 26
Transport protection 27
Mount sieve clamping unit 28
Operating Instructions 29
Wet sieving 31
Certificate of CE-Conformity 32
5. OPERATING INSTRUCTIONS OCTAGON 200CL……………….. 33
Technical specifications 34
General Information 34
Specifications 35
Controls and functions 36

Content
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Copyright © 2015 by Endecotts Ltd.
Setting Up 38
Electrical connections 38
Transport protection 39
Mount sieve clamping unit 39
Operating Instructions 41
Wet sieving 43
Certificate of CE-Conformity 44
6. OPERATING INSTRUCTIONS AIR SIZER 200…………………….. 45
Technical specifications 46
General Information 46
Specifications 47
Controls and functions 48
Setting Up 50
Electrical connections 50
Start-up and commissioning 51
Operating Instructions 52
Switching On and Off 52
Inserting the test sieve 52
Soft-faced mallet – Application and Use 52
Use of the machine for the intended purpose 53
Negative Pressure 55
Operating Software 55
Filter (Option) 56
Cleaning and service 56
Certificate of CE-Conformity 58
7. OPERATING INSTRUCTIONS EFL 300……………………………… 59
Technical specifications 60
General Information 60
Specifications 61
Controls and functions 62
Setting Up 64
Electrical connections 64
Transport protection 65
Mount sieve clamping unit 67
Operating Instructions 68
Wet sieving 70
Certificate of CE-Conformity 71
8. OPERATING INSTRUCTIONS TITAN 450…………………………. 73
Technical specifications 74

Content
Copyright © 2015 by Endecotts Ltd.
3
General Information 74
Specifications 75
Controls and functions 76
Setting Up 78
Electrical connections 78
Transport protection 79
Mount sieve clamping unit 81
Operating Instructions 82
Wet sieving 83
Certificate of CE-Conformity 84
GENERAL INFORMATION……………………………………………… 85
Use of Sieves 85
Test Sieves Available from Endecotts 85
EVALUATION SOFTWARE: SIEVEWARE……………………………… 87
General Information 87
Specifications 88
Function 88

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Copyright © 2015 by Endecotts Ltd.
Copyright © 2015 by Endecotts Ltd.
All rights reserved, including the right to copy, distribute and translate this text. No part of this
document may be reproduced in any way without written consent of Endecotts Ltd. nor may be
modified, copied or distributed with the help of electronic systems.
Manual can be subject to technical modification and errors.

1. Technical specifications 1. Technical specifications
Copyright © 2015 by Endecotts Ltd.
5
1. Operating instructions notes
These operating instructions for the Endecotts test sieving machines give all
necessary information on the sections mentioned in the contents.
They give instructions to the target group(s) defined in the respective sections for
safe, correct handling of the Endecotts machines. It is important that each target
group(s) is (are) familiar with the relevant section, in order to ensure safe, reliable
handling of the machine according to its intended use.
This technical documentation is for use as a reference work and as a learning aid.
The information of each individual product (sieving machines) is complete within
their section.
Repair instructions are not included in this manual. If repairs are necessary please
contact your supplier or Endecotts Ltd directly.
Endecotts Ltd www.Endecotts.com
Warnings
The following signs are used to warn of hazards:
Personal injuries
Material damage

1. Setting up 1. Setting up 1. Setting up
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Copyright © 2015 by Endecotts Ltd.
Repairs
This operating manual does not contain any repair instructions.
In the interests of your own safety, repairs should only performed by Endecotts Ltd or
an authorised representative (service technician).
In this case, please notify the following:
The local Endecotts representative
Your supplier
Endecotts Ltd direct
Your address for service:

1. Technical specifications 1. Technical specifications
Copyright © 2015 by Endecotts Ltd.
7
Safety
Target group:
All persons concerned with the machine in any way.
The entire Endecotts machine range is a modern, highly efficient product of
Endecotts Ltd, corresponding to state of the art works. If the machine is used
according to the intended purpose with knowledge of this technical
documentation it is completely safe and reliable to operate.
Safety instructions
As the operator it is your duty to ensure that all persons charged with working on
the Endecotts machine:
•Have read and understood all the instructions on safety,
•Before beginning work know all the instructions and regulations for the target
group relevant to their work,
•Have access to the technical documentation for this machine at all times,
without problems.
•New personnel should be familiarised with safe, proper handling of the
machine before beginning work on the Endecotts machine, either by verbal
instruction from a competent person or through this technical documentation.
•Improper operation can cause injury to persons or damage to the equipment.
You are responsible for your own safety and that of your employees.
•Ensure that unauthorised persons have no access to the Endecotts machine.
For your own protection have your employees confirm that they have been
instructed in operation of the Endecotts machine. The draft of a suitable form is
given at the end of the section on safety.
We exclude claims for damages in any form for damage to persons or
property caused through non-observance of the following safety
instructions.

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Copyright © 2015 by Endecotts Ltd.
1. Setting up
Summary of safety instructions
Safety instructions
Technical data
Do not make any changes to the machine and use only spare parts and
accessories which have been approved by Endecotts.
The declaration of conformity to the European directives by Endecotts will
otherwise lose its validity. Furthermore this will result in the loss of any kind of
guarantee claims.
Packing
Please keep the packing material during the guarantee period in case of a
complaint your guarantee claim will be at risk if the machine is returned in
inadequate packing.
Transport
The Endecotts machine must not be knocked, shaken or thrown during
transport; otherwise the electronic and mechanical components may be
damaged.
Temperature fluctuations
If subjected to high temperature fluctuations (e.g. during transport by plane) the
Endecotts machine must be protected against condensed water. If not damage to
the electronic components may be caused.
Supply schedule
If the delivery is incomplete and/or transport damage has occurred, you must
immediately notify the transport agent and Endecotts Ltd (within 24 hrs.). It is
possible that later complaints may not be considered.
Ambient temperature
If the ambient temperature is exceeded or drops below the normal value the
electrical and mechanical components may become damaged and the
performance data can change to an unknown degree.
We exclude claims for damages in any form for damage to persons or property
caused through non-observance of the following safety instructions.

1. Technical specifications
Copyright © 2015 by Endecotts Ltd.
9
1. Technical specifications
Atmospheric humidity
At high atmospheric humidity the electrical and mechanical components may
become damaged and the performance data can change to an unknown degree.
Installation / transport protection - IMPORTANT
If the machine is operated with the transit bolts, or is transported without transit
bolts, mechanical components may become damaged.
Electrical connection / connecting the mains power supply
If the values given on the rating label are not observed electrical and mechanical
components may become damaged.
Wet sieving
Never operate your Endecotts machine directly in water.
Danger through current surge.
During wet sieving always operate your Endecotts machine connected to a
mains socket which is protected by an FI protective (safety) switch.
The water quantity added should always be dosed in such a way that the sieve
surface is only just wetted.
Sieving aids
Make sure that the wire mesh of the sieves is not excessively stretched through
overloading with sieving aids, since this will impair the precision of your test
sieves.
Damage may occur if the
shaker is allowed to operate with a loose clamping
plate.

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Copyright © 2015 by Endecotts Ltd.
1. Setting up
Cleaning
Do not clean the Endecotts machine under running water.
Danger to life through current surge.
Use only a cloth moistened with water; solvents are not allowed.
Wearing parts
These operating instructions do not include repair instructions.
For your own safety, repairs should be carried out only by Endecotts Ltd or an
authorised agency or Endecotts service technicians.
Confirmation
I have read and taken note of the sections – preliminary
comments and safety
________________________________________________
Signature of operator
________________________________________________
Signature of service technician

1. Technical specifications
Copyright © 2015 by Endecotts Ltd.
11
1. Technical specifications
2. Transport and installation
Packing has been adapted to the transport method and conforms to generally applicable
packing guidelines.
Packing
Please keep the packing material during the guarantee period in case of a
complaint, your guarantee claim will be at risk if the machine is returned in
inadequate packing.
Transport
The Endecotts Machine must not be knocked, shaken or thrown during transport;
otherwise the electronic and mechanical components may become damaged.
Please make sure you have removed all transit bolts before using the Endecotts
machine.
Specific operating instructions can be found on the relevant pages
for every single
Endecotts machine in this manual.
Temperature fluctuations
If subjected to high temperature fluctuations (e.g. during transport by plane) the
Endecotts machine
must be protected against condensed water. If not damage to
the electronic components may be caused.
Intermediate storage
Ensure that the Endecotts machine is kept dry also during intermediate storage.

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Copyright © 2015 by Endecotts Ltd.
1. Setting up

1. Technical specifications
Copyright © 2015 by Endecotts Ltd.
13
1. Technical specifications
3. Operating instructions:
Minor 200

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Copyright © 2015 by Endecotts Ltd.
1. Setting up
Technical specifications
SIEVE SHAKER MODEL:
Minor 200
General Information
The Minor 200 has been developed and manufactured to combine low cost with the benefits of a well-
designed and engineered shaker. It incorporates many features usually found only on larger, more
expensive models. It is ideal for the use in laboratories and a plant since it is compact and genuinely
portable (weighing only 16 kg).
The sieve stack is held firmly in position by a clamping belt system. Removing it allows the whole
unit to be stored in a space less than 200 mm high. There are no rotating parts in the Minor 200 -
consequently it is quiet in operation and maintenance free.
Advantages
•Electromagnetic drive for quiet and virtually maintenance free operation
•Compact and portable (weighing only 16 kg)
•Requires only small storage space due to small footprint
•Easily removable clamping belt system (included)
•Easy to use
•Different voltages available
•Complies with the requirements of AASHTO T 27
The Minor 200 is not recommended for any wet sieving operations!
Do not make any changes to the machine and use only spare parts and
accessories approved by Endecotts Ltd.
The declaration of conformity to the European directives by Endecotts
will otherwise lose its validity.
Furthermore this will result in the loss of any kind of guarantee claims.

1. Technical specifications
Copyright © 2015 by Endecotts Ltd.
15
1. Technical specifications
Specifications
Range 38 µm to 125 mm
Drive / sieving motion electromagnetic
Max. Batch / feed capacity 3 kg
Max. Number of fractions 8 full height / 16 half height (200 mm or 8”)
Amplitude ~ 1.6 mm* fixed
Speed 3,000 min-1 at 50 Hz
Time display analogue, 0 - 60 min or continuously
Suitable for dry sieving yes
Suitable for wet sieving no
Sieve diameter 100 / 200 mm or 3” / 8"
Clamping device clamping belt system (included)
Model bench top
Protection code IP 20
Electrical supply different voltages available
Power connection 1-phase
Ø x H 262 x 126 mm
Net weight 16 kg
(*) depending on load

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Copyright © 2015 by Endecotts Ltd.
1. Setting up
Controls and Functions
Operators should be familiar with and fully understand the controls and indicators before
operating this machine.
PLUG
(Removable knob for lid)
CLAMP PLATE
CLAMPING LATCH
ADJUSTABLE CAM
BUCKLES
MAINS SWITCH
STRAP
COVER
BASE
ANTI-VIBRATION FEET
LED (indicates
mains power to
instrument)
PROCESS TIMER
On /Off Switch
LOCATION PLATE
SIEVE STACK
MAINS POWER
CONNECTION
FUSE HOLDER
60 MIN
OFF
CONTINUOUSLY

1. Technical specifications
Copyright © 2015 by Endecotts Ltd.
17
1. Technical specifications
Setting Up
Electrical connections
Ensure that the voltage and frequency on the rating label, at the rear of the
shaker, correspond with the local electrical mains supply.
•Connect the Minor 200 to the power supply using the connection cable
provided.
Do not connect to any other supply other than stated on the rating label,
otherwise electrical and mechanical components can be damaged.
Ambient temperature: 5°C to 40°C
If the ambient temperature is exceeded or drops below the specified value
the electrical and mechanical components may become damaged and the
performance data can change to an unknown degree.
Atmospheric humidity:
Maximum relative humidity 80% at temperatures up to 31°C, with linear reduction
down to 50% relative humidity at 40°C.
At high atmospheric humidity the electrical and mechanical components
may become damaged and the performance data can change to an
unknown degree.
•Mains power connection
Mains power connection with integral line filter. Ensure the IEC connector on the mains
lead is pushed fully into the mains inlet at the rear of the machine.
•L.E.D (Mains Connected Indication)
This is a green L.E.D that indicates electrical power is connected to the equipment. The
L.E.D is illuminated when the IEC connector is pushed fully into the inlet and power is
switched on at the local outlet.
If the L.E.D fails to light with the local outlet switch in the ON position then the fuse (see
“Fuse holder”) has blown or power is not present at the mains.
•Fuse (Fuse Holder)
The fuse is a ceramic fuse. It is important that the recommended current rating is not
exceeded and the fuse is replaced with the same type and size. If the fuse blows after
replacement then a fault exists in the equipment which must be rectified.

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Copyright © 2015 by Endecotts Ltd.
1. Setting up
•Process Timer
The process timer is a mechanical 0-60 minute timer which also provides continuous
running if desired. Operating periods are increased by rotating clockwise and decreased by
rotating anticlockwise (the timer will commence timing down as soon as the knob is
released, regardless of electrical power being connected or not). When the knob is turned
anti-clockwise from off position to the continuous running mark, the shaker will continue
running until the knob is returned to the off position.
Start-up and commissioning
The shaker should be set up according to the following procedure.
The following items should be removed from the case and checked before the shaker is operated
(Take care the shaker weighs 16 kg):
•1 off Set-up Instructions.
•1 off Instruction Manual.
•1 off Mains Cable.
•1 off Clamp Plate Assembly.
•1 off Minor Shaker fitted with Clamping Straps and Buckles.
Position the shaker on a level, rigid and robust bench, suitable for the operation of the sieve shaker.
Being placed on a level surface ensures symmetrical distribution of the sample over the sieves, during
operation.
Operating Instructions
1. Place the receiver centrally on the location plate..
2. Stack the required test sieves on top of the receiver (min. 1x receiver + 2x sieves + 1x lid).
3. Put the sample in the top sieve and fit the lid.
In order to guarantee exact results under fast sieving conditions, the quantity of material to be sieved
should be adapted to the sieve diameter and the nominal mesh size.
More detail information is displayed in our “TEST SIEVING MANUAL”.
4. Place the clamp plate on top of the sieve stack.
5. Raise the clamping latch lever upwards to expose the latch hook.