Endress+Hauser Proline 800 Technical specifications

Products Solutions Services
Brief Operating Instructions
Proline 800
with electromagnetic sensor
These instructions are Brief Operating Instructions; they are
not a substitute for the Operating Instructions pertaining to
the device.
Brief Operating Instructions part 2 of 2: Transmitter
Contain information about the transmitter.
Brief Operating Instructions part 1 of 2: Sensor →  3
KA01496D/06/EN/01.21
71508742
2021-04-01

Proline 800
2 Endress+Hauser
Order code:
Ext. ord. cd.:
Ser. no.:
www.endress.com/deviceviewer Endress+Hauser
Operations App
XXXXXXXXXXXX
XXXXX-XXXXXX
XXX.XXXX.XX
Serial number
1.
3.
2.
A0023555

Proline 800 Brief Operating Instructions for flowmeter
Endress+Hauser 3
Brief Operating Instructions for flowmeter
The device consists of a transmitter and a sensor.
The process of commissioning these two components is described in two separate manuals
that together form the Brief Operating Instructions for the flowmeter:
• Brief Operating Instructions Part 1: Sensor
• Brief Operating Instructions Part 2: Transmitter
Please refer to both parts of the Brief Operating Instructions when commissioning the device,
as the contents of the manuals complement one another:
Brief Operating Instructions Part 1: Sensor
The Sensor Brief Operating Instructions are aimed at specialists with responsibility for
installing the measuring device.
• Incoming acceptance and product identification
• Storage and transport
• Installation
Brief Operating Instructions Part 2: Transmitter
The Transmitter Brief Operating Instructions are aimed at specialists with responsibility for
commissioning, configuring and parameterizing the measuring device (until the first
measured value).
• Product description
• Installation
• Electrical connection
• Operation options
• System integration
• Commissioning
• Diagnostic information
Additional device documentation
These Brief Operating Instructions are Brief Operating Instructions Part 2:
Transmitter.
The "Brief Operating Instructions Part 1: Sensor" are available via:
• Internet: www.endress.com/deviceviewer
• Smart phone/tablet: Endress+Hauser Operations App
Detailed information about the device can be found in the Operating Instructions and the
other documentation:
• Internet: www.endress.com/deviceviewer
• Smart phone/tablet: Endress+Hauser Operations App

Table of contents Proline 800
4 Endress+Hauser
Table of contents
1 About this document .............................................................. 5
1.1 Symbols used ......................................................................... 5
2 Safety instructions ................................................................ 6
2.1 Requirements for the personnel ............................................................ 6
2.2 Designated use ........................................................................ 7
2.3 Workplace safety ...................................................................... 8
2.4 Operational safety ......................................................................8
2.5 Product safety ......................................................................... 8
2.6 IT security ............................................................................ 8
2.7 Device-specific IT security ................................................................ 8
3 Product description ............................................................... 8
4 Installation ....................................................................... 9
4.1 Mounting the measuring device ............................................................9
4.2 Transmitter post-installation check ........................................................ 15
5 Electrical connection ............................................................ 16
5.1 Electrical safety .......................................................................16
5.2 Connection conditions .................................................................. 16
5.3 Connecting the measuring device ......................................................... 20
5.4 Power supply via battery packs, Proline 800 - Advanced ........................................ 25
5.5 Connecting the pressure sensor ........................................................... 28
5.6 Power supply via the external battery pack, Proline 800 - Advanced ................................ 28
5.7 Ensuring potential equalization ........................................................... 29
5.8 Special connection instructions ........................................................... 32
5.9 Ensuring the degree of protection ......................................................... 33
5.10 Post-connection check ..................................................................34
6 Operation options ............................................................... 35
6.1 Overview of operation options ............................................................ 35
6.2 Access to the operating menu via the SmartBlue App ........................................... 35
7 System integration .............................................................. 36
8 Commissioning .................................................................. 36
8.1 Function check ....................................................................... 36
8.2 Preparatory steps ..................................................................... 36
8.3 Configuring the measuring device ......................................................... 37
8.4 Protecting settings from unauthorized access ................................................. 37
9 Diagnostic information .......................................................... 39
9.1 Diagnostic message .................................................................... 39

Proline 800 About this document
Endress+Hauser 5
1 About this document
1.1 Symbols used
1.1.1 Safety symbols
DANGER
This symbol alerts you to a dangerous situation. Failure to avoid this situation will result in
serious or fatal injury.
WARNING
This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in
serious or fatal injury.
CAUTION
This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in
minor or medium injury.
NOTICE
This symbol contains information on procedures and other facts which do not result in
personal injury.
1.1.2 Symbols for certain types of information
Symbol Meaning Symbol Meaning
Permitted
Procedures, processes or actions that
are permitted.
Preferred
Procedures, processes or actions that
are preferred.
Forbidden
Procedures, processes or actions that
are forbidden.
Tip
Indicates additional information.
Reference to documentation
A
Reference to page
Reference to graphic
1.
,
2.
,
3.
… Series of steps
Result of a step Visual inspection
1.1.3 Electrical symbols
Symbol Meaning Symbol Meaning
Direct current Alternating current
Direct current and alternating current Ground connection
A grounded terminal which, as far as
the operator is concerned, is grounded
via a grounding system.

Safety instructions Proline 800
6 Endress+Hauser
Symbol Meaning
Protective Earth (PE)
A terminal which must be connected to ground prior to establishing any other connections.
The ground terminals are situated inside and outside the device:
• Inner ground terminal: Connects the protectiv earth to the mains supply.
• Outer ground terminal: Connects the device to the plant grounding system.
1.1.4 Tool symbols
Symbol Meaning Symbol Meaning
Torx screwdriver Flat blade screwdriver
Cross-head screwdriver Allen key
Open-ended wrench
1.1.5 Symbols in graphics
Symbol Meaning Symbol Meaning
1, 2, 3,... Item numbers
1.
,
2.
,
3.
… Series of steps
A, B, C, ... Views A-A, B-B, C-C, ... Sections
-
Hazardous area
.
Safe area (non-hazardous area)
Flow direction
2 Safety instructions
2.1 Requirements for the personnel
The personnel must fulfill the following requirements for its tasks:
‣Trained, qualified specialists must have a relevant qualification for this specific function
and task.
‣Are authorized by the plant owner/operator.
‣Are familiar with federal/national regulations.
‣Before starting work, read and understand the instructions in the manual and
supplementary documentation as well as the certificates (depending on the application).
‣Follow instructions and comply with basic conditions.

Proline 800 Safety instructions
Endress+Hauser 7
2.2 Designated use
Application and media
The measuring device described in this manual is intended only for the flow measurement of
liquids with a minimum conductivity of 20 µS/cm.
Measuring devices for use in applications where there is an increased risk due to process
pressure are labeled accordingly on the nameplate.
To ensure that the measuring device remains in proper condition for the operation time:
‣Keep within the specified pressure and temperature range.
‣Only use the measuring device in full compliance with the data on the nameplate and the
general conditions listed in the Operating Instructions and supplementary documentation.
‣Based on the nameplate, check whether the ordered device is permitted for the intended
use in the hazardous area (e.g. explosion protection, pressure vessel safety).
‣Use the measuring device only for media to which the process-wetted materials are
sufficiently resistant.
‣If the ambient temperature of the measuring device is outside the atmospheric
temperature, it is absolutely essential to comply with the relevant basic conditions as
specified in the device documentation.
‣Protect the measuring device permanently against corrosion from environmental
influences.
Incorrect use
Non-designated use can compromise safety. The manufacturer is not liable for damage caused
by improper or non-designated use.
LWARNING
Danger of breakage due to corrosive or abrasive fluids and ambient conditions!
‣Verify the compatibility of the process fluid with the sensor material.
‣Ensure the resistance of all fluid-wetted materials in the process.
‣Keep within the specified pressure and temperature range.
NOTICE
Verification for borderline cases:
‣For special fluids and fluids for cleaning, Endress+Hauser is glad to provide assistance in
verifying the corrosion resistance of fluid-wetted materials, but does not accept any
warranty or liability as minute changes in the temperature, concentration or level of
contamination in the process can alter the corrosion resistance properties.
Residual risks
LWARNING
The electronics and the medium may cause the surfaces to heat up or freeze. This
presents a burn hazard!
‣For elevated or low fluid temperatures, ensure protection against contact.

Product description Proline 800
8 Endress+Hauser
2.3 Workplace safety
For work on and with the device:
‣Wear the required personal protective equipment according to federal/national
regulations.
For welding work on the piping:
‣Do not ground the welding unit via the measuring device.
If working on and with the device with wet hands:
‣Due to the increased risk of electric shock, gloves must be worn.
2.4 Operational safety
Risk of injury.
‣Operate the device in proper technical condition and fail-safe condition only.
‣The operator is responsible for interference-free operation of the device.
2.5 Product safety
This measuring device is designed in accordance with good engineering practice to meet state-
of-the-art safety requirements, has been tested, and left the factory in a condition in which it
is safe to operate.
It meets general safety standards and legal requirements. It also complies with the EU
directives listed in the device-specific EU Declaration of Conformity. Endress+Hauser confirms
this by affixing the CE mark to the device.
2.6 IT security
Our warranty is valid only if the device is installed and used as described in the Operating
Instructions. The device is equipped with security mechanisms to protect it against any
inadvertent changes to the settings.
IT security measures, which provide additional protection for the device and associated data
transfer, must be implemented by the operators themselves in line with their security
standards.
2.7 Device-specific IT security
The device offers a range of specific functions to support protective measures on the operator's
side. These functions can be configured by the user and guarantee greater in-operation safety
if used correctly.
For detailed information on device-specific IT security, see the Operating Instructions for
the device.
3 Product description
The device consists of a transmitter and a sensor.

Proline 800 Installation
Endress+Hauser 9
Two device versions are available:
• Compact version – transmitter and sensor form a mechanical unit.
• Remote version - transmitter and sensor are mounted in separate locations.
For detailed information on the product description, see the Operating Instructions for
the device
4 Installation
For detailed information about mounting the sensor, see the Sensor Brief Operating
Instructions →  3
4.1 Mounting the measuring device
4.1.1 Screw tightening torques
For detailed information on the screw tightening torques, see the "Mounting the sensor"
section of the Brief Operating Instructions
4.1.2 Mounting the transmitter of the remote version, Proline 800 - Advanced
LCAUTION
Ambient temperature too high!
Danger of electronics overheating and housing deformation.
‣Do not exceed the permitted maximum ambient temperature .
‣If operating outdoors: Avoid direct sunlight and exposure to weathering, particularly in
warm climatic regions.
LCAUTION
Excessive force can damage the housing!
‣Avoid excessive mechanical stress.
The transmitter of the remote version can be mounted in the following ways:
• Wall mounting
• Pipe mounting

Installation Proline 800
10 Endress+Hauser
Wall mounting Proline 800 - Advanced
149 (5.85)
210.5 (8.29)
=
5.8 (0.23)
17 (0.67) =
14 (0.55)
5.8 (0.23)
A0020523
 1 Engineering unit mm (in)
Post mounting Proline 800 - Advanced
LWARNING
Excessive tightening torque applied to the fixing screws!
Risk of damaging the plastic transmitter.
‣Tighten the fixing screws as per the tightening torque: 2 Nm (1.5 lbf ft)

Proline 800 Installation
Endress+Hauser 11
ø20…70
( 0.79…2.75)ø
~102 (~ 4.0)
4 x SW 10
3 x TX 25
A0029051
 2 Engineering unit mm (in)
4.1.3 Turning the transmitter housing, Proline 800 - Advanced
To provide easier access to the connection compartment or display module, the transmitter
housing can be turned.
1.
2.
T20
A0044272
1. Loosen the fixing screws of the housing cover (when reassembling, pay attention to the
tightening torque →  14).
2. Open the housing cover.

Installation Proline 800
12 Endress+Hauser
ON ON
12
3.
4. 5.
A0044274
3. Open the display module.
4. Push the ribbon cable out of the holder.
5. Disconnect the plug.
6.
7.
A0044273
6. Push the display module down gently at the hinge.
7. Pull the display module out of the holder.
A0043338
8. Disconnect the plug of the electronics module.

Proline 800 Installation
Endress+Hauser 13
T10
1 Nm
(0.7 lbf ft)
A0042853
9. Release the screws on the electronics module.
A0042843
10. Remove the electronics module.
PUSH TO
REMOVE
TX 20
4 x
11.
PUSH TO
REMOVE
12.
A0044276
11. Loosen the fixing screws of the main electronics module (when reassembling, pay
attention to the tightening torque →  14).

Installation Proline 800
14 Endress+Hauser
12. Remove the main electronics module.
14.
15.
13. 4 mm
4 x
A0044277
13. Loosen the fixing screws of the transmitter housing (when reassembling, pay attention
to the tightening torque →  14).
14. Lift the transmitter housing.
15. Turn the housing to the desired position in increments of 90°.
Reassembling the transmitter housing
LWARNING
Excessive tightening torque applied to the fixing screws!
Risk of damaging the plastic transmitter.
‣Tighten the fixing screws as per the tightening torque: 2 Nm (1.5 lbf ft)
Step
→  11
Fixing screw Tightening torques
1 Housing cover 1 Nm (0.7 lbf ft)
9 Electronics module 0.6 Nm (0.4 lbf ft)
11 Main electronics module 1.5 Nm (1.1 lbf ft)
13 Transmitter housing 5.5 Nm (4.1 lbf ft)

Proline 800 Installation
Endress+Hauser 15
PUSH TO
REMOVE
A0044279
‣Reverse the procedure to reassemble the measuring device.
4.1.4 Mounting the external battery pack
The external battery pack is mounted like the transmitter of the remote version →  9.
4.2 Transmitter post-installation check
The post-installation check must always be performed after the following tasks:
• Mounting the transmitter housing:
• Post mounting
• Wall mounting
• Turning the transmitter housing
Is the device undamaged (visual inspection)? 
Turning the transmitter housing:
• Is the securing screw firmly tightened?
• Is the connection compartment cover screwed on tightly?
• Is the securing clamp tightened correctly?

Post and wall mounting:
Are the securing screws tightened securely? 

Electrical connection Proline 800
16 Endress+Hauser
5 Electrical connection
NOTICE
In the device versions with a mains connection (order code for "Power supply" option K or
S), the device does not have an internal circuit breaker to disconnect from the power
supply network.
‣For this reason, assign the measuring device a switch or power-circuit breaker so that the
power supply line can be easily disconnected from the mains.
‣Although the measuring device is equipped with a fuse, additional overcurrent protection
(maximum 16 A) should be integrated into the system installation.
5.1 Electrical safety
In accordance with applicable federal/national regulations.
5.2 Connection conditions
5.2.1 Required tool
• Torque wrench
• For cable entries: use appropriate tool
• Wire stripper
• When using stranded cables: crimper for wire end ferrule
• For removing cables from terminal: flat blade screwdriver ≤ 3 mm (0.12 in)
5.2.2 Requirements for connecting cable
The connecting cables provided by the customer must fulfill the following requirements.
Permitted temperature range
• The installation guidelines that apply in the country of installation must be observed.
• The cables must be suitable for the minimum and maximum temperatures to be expected.
Power supply cable (incl. conductor for the inner ground terminal)
Standard installation cable is sufficient.
Signal cable
Pulse/switch output
Standard installation cable is sufficient.
Connecting cable for remote version
The remote version is connected via an electrode cable and a coil current cable.
For detailed information about the specification of the connecting cables, see the
Operating Instructions for the device.

Proline 800 Electrical connection
Endress+Hauser 17
Armored connecting cable
Armored connecting cables with an additional, reinforcing metal braid should be used:
• When laying the cable directly in the ground
• Where there is a risk of damage from rodents
• If using the device below IP68 degree of protection
Operation in areas with strong electrical interference
Grounding is by means of the ground terminal provided for the purpose inside the connection
housing. The stripped and twisted lengths of cable shield to the ground terminal must be as
short as possible.
Cable diameter
• Cable glands supplied:
• For standard cable: M20 × 1.5 with cable 6 to 12 mm (0.24 to 0.47 in)
• For reinforced cable: M20 × 1.5 with cable 9.5 to 16 mm (0.37 to 0.63 in)
• (Plug-in) spring terminals for wire cross-sections 0.5 to 2.5 mm2 (20 to 14 AWG)
5.2.3 Terminal assignment
In addition to the inputs and outputs available, information on the terminal assignment for
the electrical connection can be found on the connection nameplate on the main electronics
module.
5.2.4 Shielding and grounding
Shielding and grounding concept
1. Maintain electromagnetic compatibility (EMC).
2. Take explosion protection into consideration.
3. Pay attention to the protection of persons.
4. Comply with national installation regulations and guidelines.
5. Observe cable specifications .
6. Keep the stripped and twisted lengths of cable shield to the ground terminal as short as
possible.
7. Shield cables fully.
Grounding of the cable shield
NOTICE
In systems without potential matching, the multiple grounding of the cable shield causes
mains frequency equalizing currents!
Damage to the bus cable shield.
‣Only ground the bus cable shield to either the local ground or the protective ground at one
end.
‣Insulate the shield that is not connected.

Electrical connection Proline 800
18 Endress+Hauser
To comply with EMC requirements:
1. Ensure the cable shield is grounded to the potential matching line at multiple points.
2. Connect every local ground terminal to the potential matching line.
5.2.5 Requirements for the supply unit
Supply voltage
Order code
"Power supply"
Terminal numbers Terminal voltage Frequency range
Option K
Option S
(wide range power unit)
1 (L+/L), 2 (L-/N)
DC 24 V –20 to +25 % –
AC 100 to 240 V –15 to +10 % 50/60 Hz, ±3 Hz
5.2.6 Preparing the measuring device
Carry out the steps in the following order:
1. Mount the sensor and transmitter.
2. Connection housing, sensor: Connect connecting cable.
3. Transmitter: Connect connecting cable.
4. Transmitter: Connect signal cable and cable for supply voltage.
NOTICE
Insufficient sealing of the housing!
Operational reliability of the measuring device could be compromised.
‣Use suitable cable glands corresponding to the degree of protection.
1. Remove dummy plug if present.
2. If the measuring device is supplied without cable glands:
Provide suitable cable gland for corresponding connecting cable.
3. If the measuring device is supplied with cable glands:
Observe requirements for connecting cables .
5.2.7 Preparing the connecting cable for the remote version
When terminating the connecting cable, pay attention to the following points:
1. In the case of the electrode cable:
Make sure that the ferrules do not touch the core shields on the sensor side. Minimum
distance = 1 mm (exception: green “GND” cable)
2. In the case of the coil current cable:
Insulate one core of the three-core cable at the level of the core reinforcement. You only
require two cores for the connection.
3. For cables with fine-wire cores (stranded cables):
Fit the cores with ferrules.

Proline 800 Electrical connection
Endress+Hauser 19
Transmitter
Electrode cable Coil current cable
A
80 (3.15)
50 (1.97)
17 (0.67)
8 (0.31)
100 (3.94)*
B
GND
1
2
1
2
12
2
A0032093
 3 Engineering unit mm (in)
A
90 *(3.54)
70 (2.76)
50 (1.97)
10 (0.39)
8 (0.31)
B
1
A0032096
 4 Engineering unit mm (in)
A = Termination of the cables
B = Termination of the fine-wire cores with ferrules
1 = Red ferrules,  1.0 mm (0.04 in)
2 = White ferrules,  0.5 mm (0.02 in)
* = Stripping only for reinforced cables

Electrical connection Proline 800
20 Endress+Hauser
Sensor
Electrode cable Coil current cable
A
80 (3.15)
50 (1.97)
6 (0.24)
170 (6.69)*
20 (0.79)*
18.5 (0.73)
B
GND
³1 (0.04)
1
2
2
2
1
A0032100
A
70 (2.76)
50 (1.97)
10 (0.39) 8 (0.31)
160 (6.30)*20 (0.79)*
B
1
1
1
A0032101
A = Termination of the cables
B = Termination of the fine-wire cores with ferrules
1 = Red ferrules,  1.0 mm (0.04 in)
2 = White ferrules,  0.5 mm (0.02 in)
* = Stripping only for reinforced cables
5.3 Connecting the measuring device
LWARNING
Risk of electric shock! Components carry dangerous voltages!
‣Have electrical connection work carried out by correspondingly trained specialists only.
‣Observe applicable federal/national installation codes and regulations.
‣Comply with local workplace safety regulations.
‣Observe grounding concept of the plant.
‣Never mount or wire the measuring device while it is connected to the supply voltage.
‣Before the supply voltage is applied, connect the protective ground to the measuring
device.