Endress+Hauser Oxymax COS61 Manual

TI00387C/07/EN/13.12
71162643
Technical Information
Oxymax COS61/ COS61D
Dissolved oxygen measurement
Optical sensor acc. to the fluorescence quenching principle, with or
without Memosens protocol
Application
The continuous measurement of the dissolved oxygen
concentration is very important in many areas of water
management:
• Sewage treatment plants:Oxygen measurement and
regulation in the activated sludge basin for a highly efficient
biological cleaning process
• Water monitoring:
Oxygen measurement in rivers, lakes or seas as an indicator of
the water quality
• Water treatment:
Oxygen measurement for status monitoring of drinking water
for example (oxygen enrichment, corrosion protection etc.)
• Fish farming:
Oxygen measurement and regulation for optimum living and
growth conditions
Your benefits
• Optical technology:
– Minimum maintenance
– Maximum availability
• Sensor with digital signal processing:
– Calibration data saved in sensor
– High degree of EMC protection thanks to digital
communication with the transmitter
• Extended maintenance intervals and a high degree of long-
term stability
• Intelligent self-monitoring guarantees reliable measured
values
• No flow needed - measurement possible in still water
• COS61D - the Liquiline sensor
– Plug&Play:
Safe communication based on Memosens protocol
– Optionally with M12 plug for fast connection to the
transmitter
• COS61 - the Liquisys sensor
– Compatible with tried-and-tested COS31 with
COM2x3W:
Easy measuring point changeover to optical technology
– Compatible with COS41 with COM2x3D with conversion
kit

Oxymax COS61/COS61D
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Function and system design
Measuring principle • Sensor design:
– Oxygen-sensitive molecules (markers) are integrated in an optically active layer (fluorescence layer).
– The surface of the fluorescence layer is in contact with the medium.
– The sensor optics are directed at the underside of the fluorescence layer.
• There is an equilibrium between the oxygen partial pressure in the medium and that in the fluorescence
layer:
– If the sensor is immersed in the medium, the equilibrium is established very quickly.
• Measuring process:
– The sensor optics send green light pulses to the fluorescence layer.
– The markers "answer" (fluoresce) with red light pulses.
– The duration and intensity of the response signals is directly dependent on the oxygen contents and the
partial pressure.
– If the medium is free from oxygen, the response signals are long and very intense.
– Oxygen molecules quench the marker molecules. As a result, the response signals are shorter and less
intense.
• Measurement result:
– The sensor returns a signal that is in proportion to the oxygen concentration in the medium.
– The medium temperature and air pressure are already taken into account calculated in the sensor.
– In addition to the standard values of concentration, saturation index and partial pressure, the sensor also
returns a raw measured value in μs. The value corresponds to the decay time of the fluorescence and is
approx. 20 μs in air, and approx. 60 μs in media free from oxygen.
Sensor monitoring The optical signals are continuously monitored and analyzed for plausibility.
If inconsistencies occur, an error message is output via the transmitter.
Ageing of the sensor cap is detected. The transmitter first displays a warning for predictive maintenance and
later generates an error message.
In addition, the following fault conditions are detected in conjunction with the sensor check system of the
transmitter:
• Implausibly high or low measured values
• Disturbed regulation due to incorrect measured values

Oxymax COS61/COS61D
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Measuring system COS61D
A complete measuring system comprises:
• Oxygen sensor Oxymax COS61D
• Multi-channel transmitter Liquiline CM44x
• Sensor cable, optionally with M12 plug
• Assembly, e.g. COA250 flow assembly, CYA112 immersion assembly or COA451 retractable assembly
Optional:
• CYH112 assembly holder for immersion operation
• RM junction box (for cable extension)
• Cleaning system
a0012882
Measuring system (example)
1
2
3
Sensor cable
Transmitter Liquiline CM44x
Flexdip CYH112
4
5
6
Basin rim with rail
Oxygen sensor Oxymax COS61D
Flexdip CYA112

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COS61
A complete measuring system comprises:
• Oxygen sensor Oxymax COS61
• Transmitter, e.g. Liquisys COM2x3-W
• Special measuring cable
• Assembly, e.g. COA250 flow assembly, CYA112 immersion assembly or COA451 retractable assembly
Optional:
• CYH112 assembly holder for immersion operation
• VS junction box (for cable extension)
• Cleaning system
Input
Measured variable Dissolved oxygen [mg/l, % SAT, hPa]
Temperature [˚C, ˚F]
Measuring range With Liquisys COM 2x3-W or Liquiline CM44x:
0 to 20 mg/l (0 to 20 ppm)
0 to 200 % SAT
0 to 400 hPa
a0012885
Measuring system (example)
1
2
3
Liquisys COM253 transmitter
COS61 oxygen sensor
Pipework (ascending pipe)
4
5
6
Medium flow direction
Retractable assembly Cleanfit COA451
Sensor cable

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Power supply
Electrical connection COS61D
Connection methods
• Sensor cable directly connected to the terminal connector of the basic module
• Optional: Sensor cable plug connected to the M12 sensor socket on the underside of the device. With this
type of connection, the device is already wired at the factory.
COS61 connected to field device
Connect the sensor directly to the transmitter by using the special measuring cable with SXP plug.
COS61 connected to panel mounting device
• Remove the SXP connector (transmitter side!) from the cable.
• Refer to the following table for the cable assignment and the assigned terminals for Liquisys COM223-WX/
WS.
• Please note that the cable assignment varies depending on the sensor version (fixed cable or TOP68
connection).
a0013305
Sensor cable with terminated cable cores
a0004118
SXP plug
Terminal
COM223
Sensor with fixed cable (OMK) Sensor with TOP68 connection
(CYK71)
Core Assignment Core Assignment
87 YE +UBYE +UB
0GY0V WH0V
96 PK Com. (digital) GN Communication (digital)
97 BU Com. (digital) BN Communication (digital)
88 BN –UBKoax innen –UB

Oxymax COS61/COS61D
6Endress+Hauser
Installation conditions
Installation instructions Retractable assembly COA451
Wastewater assembly CYA112
Flow assembly COA250
a0013009
Installation with retractable assembly
Arrow 1 shows the flow direction.
The installation angle αmust not exceed 90˚.
The recommended installation angle is 75˚.
The optical windows of the sensor have to be aligned parallel to
the flow direction (α= 90˚) or face the flow direction (α<90˚).
For manual insertion/retraction of the assembly the medium
pressure may not exceed 2 bar (29 psi).
a0013010
Installation with wastewater assembly
The arrow shows the flow direction.
The installation angle is 45˚(recommended) or 90˚.
If you use the sensor in open basins, install the sensor in a way
no bubbles can build up around the optical windows.
If you use the sensor in strong aerated basins install the sensor
in an installation angle of 90˚to minimize the influence of
bubbles.
a0013319
Flow assembly
The arrow on the assembly shows the flow direction.

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Environment
Ambient temperature range –20 to +60 ˚C (0 to 140 ˚F)
Storage temperature –20 to +70 ˚C (0 to 160 ˚F)
at 95% relative humidity, non condensing
Ingress protection COS61D
• Fixed cable with terminated cable cores:
IP 68 (test conditions: 10 m (33 ft) water column at 20 ˚C (68 ˚F) in 7 days)
• Fixed cable with M12 plug:
IP 68 (test conditions: 1 m (3.3 ft) water column, 3N KCl at 50 ˚C (122 ˚F) in 30 days)
COS61
• Fixed cable versions:
IP 68 (test conditions: 10 m (33 ft) water column at 25 ˚C (77 ˚F) in 30 days)
• Top 68 plug-in head versions:
IP 68 (test conditions: 1 m (3.3 ft) water column at 50 ˚C (122 ˚F) in 7 days)
Process
Process temperature –5 to 60 ˚C (20 to 140 ˚F)
Process pressure max. 10 bar (145 psi) abs.
Performance characteristics
Response time t90 t90: 60 s
Maximum measured error1) COS61D
0.01 mg/l or ±1 % of measured value (< 12 mg/l)
±2 % of measured value (from 12 to 20 mg/l)
COS61
0.02 mg/l or ±1 % of measured value (< 12 mg/l)
±2 % of measured value (from 12 to 20 mg/l)
Repeatability ±0.5 % of measuring range end
Life time of the sensor cap >2 years (under reference operating conditions, protect against direct sun light)
1) at 20 °C (68 °F)

Oxymax COS61/COS61D
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Mechanical construction
Design, dimensions COS61D
Design, dimensions COS61
a0013311
With optional M12 plug
a0013312
With optional cleaning unit
* depending on cleaning unit version
a0004083-en
Fixed cable version
a0004084-en
TOP68 version

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Optional cleaning unit
Weight With cable length 7 m (23 ft): 0.7 kg (1.5 lbs.)
With cable length 15 m (49 ft): 1.1 kg (2.4 lbs.)
With TOP68 plug-in connection: 0.3 kg (0.66 lbs.)
Materials
Process connection COS61D
G1, NPT 3/4"
COS61
G1
Sensor cable COS61D
shielded 4-core fixed cable
COS61
shielded 7-core fixed cable or double-shielded coaxial cable with 4 pilot wires (with TOP68 plug connection)
Cable entry at transmitter COS61D
• Terminal connection
• optional: M12 plug
COS61
• SXP plug (field device)
• Terminal connection (panel mounted device)
Cable specification max. 100 m (330 ft, (including cable extension))
Temperature compensation internal
Interface COS61D
Memosens protocol
COS61
RS 485
a0013314
Optional cleaning unit
Sensor shaft:
Cap with fluorescence layer:
Fluorescence layer:
stainless steel 1.4571 (AISI 316Ti)
POM
Silicone

Oxymax COS61/COS61D
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Certificates and approvals
EMC compatibility COS61D
Interference emission and interference immunity complies with EN 61326: 2005, Namur NE 21:2007
COS61
Interference emission and interference immunity complies with EN 61326: 1997 / A1: 1998
Ordering information
Product page You can create a complete and valid order code by using the configurator on the internet product page.
Product page link:
www.products.endress.com/cos61
www.products.endress.com/cos61d
Product configurator 1. You can choose from the following options on the product page located on the right:
2. Click "Configure this product".
3. The configurator opens in a separate window. You can now configure your device and receive the
complete order code that applies for the device.
4. Afterwards, export the order code as a PDF or Excel file. To do so, click the appropriate button at the top
of the page.
Scope of delivery The scope of delivery comprises:
• Oxygen sensor with transport protection cap or with mounted cleaning unit
• Operating Instructions, English
Accessories
Assemblies (selection) Wastewater assembly Flexdip CYA112
• Modular assembly system for sensors in open basins, channels and tanks
• Versions in stainless steel or PVC
• Ordering per product structure (--> Online configurator, www.products.endress.com/cya112)
• Technical Information TI00432C/07/EN
Flow assembly COA250
• for sensor installation in pipe lines, PVC
• ordering acc. to product structure (Technical Information TI111C/07/en)
Retractable assembly Cleanfit COA451
• manually driven retractable assembly, stainless steel, with ball valve, for oxygen sensors;
• ordering acc. to product structure (Technical Information TI368C/07/en)
Assembly holder Holder system Flexdip CYH112 for water and wastewater assembly Flexdip CYA112
• Modular holder system for sensors and assemblies in open basins, channels and tanks
• The holder system CYH112 works for nearly any type of fixing - fixing on the floor, wall or directly on a rail.
• Material: stainless steel
• Ordering acc. to product structure (Technical Information TI430C/07/en)

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Measuring cable COS61D
CYK11 Memosens data cable
• Extension cable for digital sensors with Memosens protocol
• Ordering as per product structure (--> Online configurator, www.products.endress.com/cyk11)
COS61
Measuring cable OMK
• for use as extension cable between junction box VS and transmitter, not terminated
• sold by the metre - order no. 50004124
Junction box (COS61 only) VS junction box
• With plug-in socket and 7-pole plug
• For cable extension from sensor (COS71, COS61, COS31, COS3 with SXP connector) to transmitter, IP 65;
• Order no. 50001054
Protection guard Membrane protection guard COY3-SK
• for sensor use in fish ponds
• order no. 50081787
Cleaning Pressurized air cleaning system for COSXX
• Connection: 6/8 mm or 6.35 mm (¼")
• Materials: POM/V4A
• Order numbers
– 6/8 mm: 71110801
– 6.35 mm (¼"): 71110802
Compressor
• For cleaning system
• 230 V AC order number: 71072583
• 115 V AC order number: 71096199
Chemoclean
• Injector CYR10
• Ordering acc. to product structure
• Technical Information TI00046C/07/EN
Chemoclean COR3
• Spray head for sensor cleaning in immersion operation
• Material: PVC
• order no.: COR3-0
Calibration vessel Calibration vessel
• for COS61/61D
• order no. 51518599

TI00387C/07/EN/13.12
71162643
FM9