Endress+Hauser Cerabar M PMC41 User manual

BA201P/00/en/06.08
71064502
Valid from software version:
1.1/1.2
Operating Instructions
Cerabar M PMC41/45, PMP41/45/46/48
Process pressure measurement
6
12
+–
3
Zero
Damping
on off
Span
Display
0,753
IO

Overview of documentation Cerabar M HART
2Endress+Hauser
Overview of documentation
Device Documentation Contents
Cerabar M 4 to 20 mA HART Technical Information TI399P Technical data
Operating Instructions BA201P – Identification
– Installation
– Wiring
– Operation
– Commissioning
– Maintenance
– Troubleshooting and spare parts
– Appendix: illustration of menus

Cerabar M HART Table of contents
Endress+Hauser 3
Table of contents
1 Safety instructions . . . . . . . . . . . . . . . . 4
1.1 Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Installation, commissioning and operation . . . . . . . . 4
1.3 Operational safety . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.4 Notes on safety conventions and icons . . . . . . . . . . . 5
2 Identification . . . . . . . . . . . . . . . . . . . . 6
2.1 Device designation . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.2 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.3 CE mark, Declaration of Conformity . . . . . . . . . . . . 8
2.4 Registered trademarks . . . . . . . . . . . . . . . . . . . . . . . 8
3 Installation . . . . . . . . . . . . . . . . . . . . . . 9
3.1 Incoming acceptance and storage . . . . . . . . . . . . . . . 9
3.2 Installation conditions . . . . . . . . . . . . . . . . . . . . . . . 9
3.3 Installation instructions . . . . . . . . . . . . . . . . . . . . . . 9
3.4 Post-installation check . . . . . . . . . . . . . . . . . . . . . . 17
4 Wiring . . . . . . . . . . . . . . . . . . . . . . . . 18
4.1 Connecting the device . . . . . . . . . . . . . . . . . . . . . . 18
4.2 Connecting the DXR375 handheld terminal . . . . . . 20
4.3 Connecting Commubox FXA191/FXA195 . . . . . . . 21
4.4 Connecting the measuring unit . . . . . . . . . . . . . . . 21
4.5 Potential equalization . . . . . . . . . . . . . . . . . . . . . . 22
4.6 Post-connection check . . . . . . . . . . . . . . . . . . . . . . 22
5 Operation . . . . . . . . . . . . . . . . . . . . . . 23
5.1 Onsite display (optional) . . . . . . . . . . . . . . . . . . . . 23
5.2 Operating elements . . . . . . . . . . . . . . . . . . . . . . . . 24
5.3 Operation via Endress+Hauser operating program . 25
5.4 Operation via Universal HART Communicator DXR375
27
6 Commissioning. . . . . . . . . . . . . . . . . . 28
6.1 Function check . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
6.2 Onsite commissioning . . . . . . . . . . . . . . . . . . . . . 28
6.3 Commissioning via communication . . . . . . . . . . . 30
6.4 Locking/unlocking operation . . . . . . . . . . . . . . . . . 34
6.5 Information on the measuring point . . . . . . . . . . . 34
7 Maintenance. . . . . . . . . . . . . . . . . . . . 35
7.1 Exterior cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . 35
8 Troubleshooting . . . . . . . . . . . . . . . . . 35
8.1 Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
8.2 Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
8.3 Error codes in V2H0 and V2H1 . . . . . . . . . . . . . . . 36
8.4 Current simulation . . . . . . . . . . . . . . . . . . . . . . . . 37
8.5 Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
8.6 Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
8.7 Repair of Ex-certified devices . . . . . . . . . . . . . . . . . 39
8.8 Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
8.9 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
8.10 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
8.11 Software history . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
9 Technical data . . . . . . . . . . . . . . . . . . . 41
10 Operating matrix . . . . . . . . . . . . . . . . . 42
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Safety instructions Cerabar M HART
4Endress+Hauser
1 Safety instructions
1.1 Designated use
The Cerabar M is a pressure transmitter for measuring pressure and level.
The manufacturer accepts no liability for damages resulting from incorrect use or use other than that
designated.
1.2 Installation, commissioning and operation
The device is designed to meet state-of-the-art safety requirements and complies with applicable
standards and EC regulations. If used incorrectly or for anything other than the designated use, the
device can, however, be a source of danger e.g. product overflow due to incorrect installation or
configuration. Consequently, installation, connection to the electricity supply, commissioning,
operation and maintenance of the measuring system must be carried out by trained, qualified
specialists authorized to perform such work by the facility's owner-operator. The specialists must
have read and understood these Operating Instructions and must follow the instructions they
contain. Modifications and repairs to the device are permissible only if they are expressly approved
in the manual. Pay particular attention to the information and instructions on the nameplate.
1.3 Operational safety
1.3.1 Hazardous areas (optional)
Devices for use in hazardous areas are fitted with an additional nameplate (→ see from Page 6,
Section 2.1.1 "Nameplates"). If the measuring system is to be used in hazardous areas, applicable
national standards and regulations must be observed. The device is accompanied by separate
"Ex documentation", which is an integral part of this documentation. The installation regulations,
connection values and safety instructions listed in this Ex document must be observed. The
documentation number of the related safety instructions is also indicated on the additional
nameplate.
• Ensure that all personnel are suitably qualified.

Cerabar M HART Safety instructions
Endress+Hauser 5
1.4 Notes on safety conventions and icons
In order to highlight safety-specific or alternative operating procedures in the manual, the following
conventions have been used, each indicated by a corresponding icon in the margin.
Symbol Meaning
#Warning!
A warning highlights actions or procedures which, if not performed correctly, will lead to
serious personal injury, a safety hazard or the destruction of the device.
"Caution!
A caution highlights actions or procedures which, if not performed correctly, may lead to
personal injury or the incorrect operation of the device.
!Note!
A note highlights actions or procedures which, if not performed correctly, can have an
indirect effect on operation or trigger an unexpected response on the part of the device.
0Explosion-protected, type-examined equipment
If the device has this symbol embossed on its nameplate, it can be used in a hazardous area
or a non-hazardous area, depending on the approval.
-Hazardous area
Symbol used in drawings to indicate hazardous areas.
– Devices used in hazardous areas must possess an appropriate type of protection.
.
Safe area (non-hazardous area)
Symbol used in drawings to indicate non-hazardous areas.
– Devices used in hazardous areas must possess an appropriate type of protection. Cables
used in hazardous areas must meet the necessary safety-related characteristic quantities.
%Direct current
A terminal to which DC voltage is applied or through which direct current flows.
&Alternating current
A terminal to which alternating voltage (sine-wave) is applied or through which alternating
current flows.
)Ground connection
A grounded terminal which, as far as the operator is concerned, is grounded by means of a
grounding system.
*Protective ground terminal
A terminal which must be connected to ground prior to establishing any other connections.
+Equipotential connection
A connection that has to be connected to the plant grounding system: this may be a
potential equalization line or a star grounding system depending on national or company
codes of practice.

Identification Cerabar M HART
6Endress+Hauser
2 Identification
2.1 Device designation
2.1.1 Nameplates
!Note!
• The MWP (maximum working pressure) is specified on the nameplate. This value refers to a
reference temperature of 20°C (68°F), or a temperature of 100°F for ANSI flanges.
• The pressure values permitted at higher temperatures can be found in the following standards:
– EN 1092-1: 2001 Tab. 181)
– ASME B 16.5a – 1998 Tab. 2-2.2 F316
– ASME B 16.5a – 1998 Tab. 2.3.8 N10276
– JIS B2230
• The test pressure corresponds to the overpressure limit (OPL) of the device = MWP x 1.52).
• The Pressure Equipment Directive (EC Directive 97/23/EC) uses the abbreviation "PS". The
abbreviation "PS" corresponds to the MWP (maximum working pressure) of the measuring
device.
Nameplate of the aluminum housing
P01-PMx4xF18-18-xx-xx-xx-000
Fig. 1: Nameplate for Cerabar M with aluminium housing
➀Order code
See the specifications on the order confirmation for the meanings of the individual letters and digits.
➁Serial number
➂Nominal measuring range
➃Minimum/maximum span
➄MWP (Maximum working pressure)
➅Electronic version (output signal)
➆Supply voltage
➇Wetted materials
➈Wetted materials
➉Wetted materials
Maximum pressure for oxygen applications (optional for devices, suitable for oxygen applications)
Maximum temperature for oxygen applications (optional for devices, suitable for oxygen applications)
ID number of notified body with regard to Pressure Equipment Directive (optional)
ID number of notified body with regard to ATEX (optional)
SIL-symbol for devices with SIL2/IEC 61508 Declaration of conformity (optional)
Degree of protection
CRN number (optional)
1) With regard to their stability-temperature property, the materials 1.4435 and 1.4404 are grouped together under 13EO in EN 1092-1 Tab. 18. The chemical
composition of the two materials can be identical.
2) The equation does not apply for PMP41, PMP45 and PMP48 with a 100 bar measuring cell.
p
Mat.
Order Code:
Ser.-No.:
Span
M.W.P.:
Bei Sauerstoffeinsatz
for oxygen service
D-79689 Maulburg
Cerabar M Made in Germany,
1
15
2
3
4
6
7
10
11
12
13
14
5
16
17
89
5
6
7

Cerabar M HART Identification
Endress+Hauser 7
Nameplate of the stainless steel housing
P01-PMx4xF15-18-xx-xx-xx-000
Fig. 2: Nameplate for Cerabar M with stainless steel housing
➀Order code
See the specifications on the order confirmation for the meanings of the individual letters and digits.
➁Serial number
➂Nominal measuring range
➃Minimum/maximum span
➄MWP (maximum working pressure)
➅Electronic version (output signal)
➆Supply voltage
➇Wetted materials
➈Wetted materials
➉Wetted materials
Maximum pressure for oxygen applications (optional for devices, suitable for oxygen applications)
Maximum temperature for oxygen applications (optional for devices, suitable for oxygen applications)
Degree of protection
CRN number (optional)
ID number of notified body with regard to ATEX (optional)
ID number of notified body with regard to Pressure Equipment Directive (optional)
A3 symbol for devices with A3 (optional)
SIL-symbol for devices with SIL2/IEC 61508 Declaration of conformity (optional)
Additional nameplate
Devices for use in hazardous areas are fitted with an additional nameplate.
p
Order Code:
Ser.-No.:
Span
M.W.P.:
D-79689 Maulburg
Cerabar M Made in Germany,
Mat.
Bei Sauerstoffeinsatz
for oxygen service
15
1
2
3
4
6
7
10
11 12
13
14
5
16
17 18
8 9
5
6
7
8

Identification Cerabar M HART
8Endress+Hauser
2.2 Scope of delivery
The scope of delivery comprises:
• Cerabar M pressure transmitter
• Optional accessories
Documentation supplied:
• Operating Instructions BA201P (this document)
• Final inspection report
• Optional: factory calibration certificate
• Devices that are suitable for use in hazardous areas:
additional documentation such as Safety Instructions, Control or Installation Drawings
2.3 CE mark, Declaration of Conformity
The devices are designed to meet state-of-the-art safety requirements, have been tested and left the
factory in a condition in which they are safe to operate. The devices comply with the applicable
standards and regulations as listed in the EC Declaration of Conformity and thus comply with the
statutory requirements of the EC Directives. Endress+Hauser confirms the successful testing of the
device by affixing to it the CE mark.
2.4 Registered trademarks
KALREZ, VITON, TEFLON
Registered trademarks of E.I. Du Pont de Nemours & Co., Wilmington, USA
TRI-CLAMP
Registered trademark of Ladish & Co., Inc., Kenosha, USA
HART
Registered trademark of the HART Communication Foundation, Austin, USA
GORE-TEX®
Registered trademark of W.L. Gore & Associates, Inc., USA

Cerabar M HART Installation
Endress+Hauser 9
3 Installation
3.1 Incoming acceptance and storage
3.1.1 Incoming acceptance
• Check the packaging and the contents for damage.
• Check the shipment, make sure nothing is missing and that the scope of supply matches your
order.
3.1.2 Storage
The device must be stored in a dry, clean place and protected against damage from impact
(EN 837-2).
Storage temperature range:
• –40 to +100°C (–40 to +212°F)
• Onsite display: –40 to +80°C (–40 to +176°F)
3.2 Installation conditions
3.2.1 Dimensions
→ For dimensions, please refer to the Technical Information for Cerabar M TI399P, "Mechanical
construction" section.
3.3 Installation instructions
!Note!
• Due to the orientation of the Cerabar M, there may be a shift in the zero point, i.e. when the
container is empty, the measured value does not indicate zero. The position-dependent zero point
shift can be corrected directly at the device via 2 keys → see Page 29, Section 6.2.5 "Position
adjustment - only display (bias pressure)" (onsite operation) or via communication → see Page 33,
Section 6.3.7 "Position adjustment - only display (bias pressure)".
• For PMP46 and PMP48, please pay attention to Page 13, Section 3.3.2 "Installation instructions
for devices with diaphragm seals – PMP46, PMP48".
• The onsite display can be rotated in 90° stages.
• Endress+Hauser offers a mounting bracket for installation on pipes or walls.
(→ See Page 16, Section 3.3.4 "Wall and pipe-mounting (optional)").

Installation Cerabar M HART
10 Endress+Hauser
3.3.1 Installation instructions for devices without a diaphragm seal –
PMC41, PMC45, PMP41, PMP45
!Note!
• If a heated Cerabar M is cooled during a cleaning process (e.g. by cold water), a vacuum develops
for a short time, whereby moisture can penetrate the sensor through the pressure compensation
➀. If this is the case, mount the Cerabar M with the pressure compensation ➀pointing
downwards.
• Keep the pressure compensation and GORE-TEX®filter ➀free from dirt.
• Cerabar M devices without diaphragm seals are mounted as per the norms for a manometer
(DIN EN 839-2). We recommend the use of shutoff devices and siphons. The orientation depends
on the measuring application.
• Do not clean or press the diaphragm with hard or pointed objects.
Pressure measurement in gases
P01-PMx4xxxx-11-xx-xx-xx-002
Fig. 3: Measuring arrangement for pressure measurement in gases
➀Cerabar M
➁Shutoff device
• Mount Cerabar M with shutoff device above the tapping point so that the condensate can flow
into the process.
➀
➀
➀
➁
➀