Endress+Hauser Micropilot M FMR240 Operating and installation instructions

Micropilot M FMR24x/250, new software version “Pulse Master eXact” 01.05.00
The new SW version Pulse Master eXact 01.05.00 has been introduced in CW39/2006 for the following instruments:
• FMR240 HART and PROFIBUS PA
• FMR244 HART and PROFIBUS PA
• FMR245 HART and PROFIBUS PA
• FMR250 HART and PROFIBUS PA
The following changes have been made to the software function:
• Introduction of new SW parameter for differentiation between liquids and solids applications
• Filter settings of new SW with application parameters
The new software is compatible with these operating tools:
• ToF Tool Fieldtool Package as of version 4.00
• HART Communicator DXR375, revision1, DD revision 1
• Fieldcare version 2.02.02 / DTM library release C-2006
A flash update from software version 01.04.00 to 01.05.00 is not possible due to different hardware. A hardware exchange is required in
any case.
• in case of faulty electronics, the electronics module must be exchanged with the same type with SW 4.0
• if the HF module is faulty, it must be exchanged with the same type for SW4.0
• if an upgrade to 5.0 is desired (for advanced dynamics), HF module and electronics must always be exchanged together
• in case of faulty electronics, the electronics module can only be exchanged with the same type with SW5.0
• if the HF module is faulty, it can only be exchanged with the same type for SW5.0
• spare electronics FMR24x/250 HART software version 01.05.00 order number 7102 6754
• spare electronics FMR24x/250 PROFIBUS PA SW01.05.00 order number 7102 6819
• spare electronics FMR24x/250 FOUNDATION Fieldbus SW01.05.00 order number 7102 6820 (from 1. quarter 07)
• spare HF module advanced dynamics, 26 GHz, for SW 01.05.00 order number 7102 6572
The conversion is possible for non-Ex instruments or Ex ia / Ex d instruments, however not for solids instruments with certification
WHG / SIL or FM.
Together with the new software version, we offer 2 new HF modules with enhanced dynamics for liquids applications:
• spare HF module max. measuring range = 40 m order number 71026572
• spare HF module max. measuring range = 70 m order number 5202 4953
A HF module can only be changed in combination with a change to electronics SW5.0.
Hints for repair and spare parts for FMR24x
Instruments with software version Pulse Master 01.04.00:
Instruments with software version Pulse Master eXact 01.05.00:
Conversion of an instrument FMR24x for special applications (advanced dynamics)
Service Information
PC-Maulburg
Endress+Hauser Maulburg page1of8
Contact person:
Hans-Joachim Freytag (fr)
Service MSR
Telephone: [phone]
[email protected]
Classification: for information
important, handle re-actively
urgent, handle actively
safety relevant
ID:
Pages:
Date:
X
SIF8901301en0
8
Oct. 2006
please turn over

In the operating matrix, select “4 = manual” at group selection --> extended calibration -->
field "check distance" (matrix position 051).
The following specifications are required and parts must be ordered:
• specification of order structure and instrument serial number
• new type plate according to order code (made in PC-Maulburg)
• electronics module SW5.0 HART.................................order number: 7102 6754
PROFIBUS PA...........................order number: 7102 6819
FOUNDATION Fieldbus...................order number: 7102 6820 (from 1. quarter 07)
• HF module advanced dynamics measuring range 40 m, marking µP III.5....... order number: 7102 6572
or • HF module advanced dynamics measuring range 70 m, marking µP III.3....... order number: 5202 4953
After the conversion, the Micropilot must be newly calibrated as follows:
The map and the Z-distance must be newly determined. The customer map can be recorded, even if a factory map is present.
(s ra " ...").
The default value for the Z-distance in a non-calibrated electronics module is 700 mm. If the basic calibration required after the electronics
exchange can not be performed, a factory map can be recorded for a very short distance. Based on that, the customer map must then be
performed. The values for antenna length, blocking distance and the version of the HF module must be entered manually.
Eventual inaccuracies must be corrected by entering a new Z-distance.
Apart from that, the level calibration must be performed according to the instruction manual.
A measurement error, caused by a wrong Z-distance, can be corrected by entering a new value ee g phic calibration after exchange
1
2
3
4
5
7
8
9
10
11
6
13
12
Calibration after an exchange of electronics and HF module
End of calibration
In the operating matrix, enter 100 in matrix field (customer matrix unlocked), all service matrix fields
are now locked.
0A4
26 GHz ()III.3
()marking on module
Enter
In ervice matrix --> ervice --> odule -->the s , check the correct HF module at group selection s m field
"HF module" (matrix position 0D71).
In the service matrix, select the applicable antenna at group selection --> service --> antenna table --> field
"antenna type" (matrix position 0D81).
In the service matrix, enter the total length of the antenna [mm/inch] at group selection --> service -->
antenna table --> field "total length" (matrix position 0D83)
In -->
--> eld "start " ( atrix position
the operating matrix, switch mapping “on” (mapping takes a few seconds) at group selection
extended calibration fi mapping m 053).
Prepare recording of factory map: in the service matrix, select “on” at group selection --> service -->
mapping --> field "factory map valid" (matrix position 0D34).
horn antenna
pic aarabol antenn
Enter
the mapping range must be free
of obstructions
• without factory map: error W511
•.
In the operating matrix, enter the blocking distance [mm/inch] at group selection --> extended calibration -->
sub menu calibration selection • general --> field "blocking distance" (matrix position 059).
In the operating matrix, enter the mapping range (max. range is 17 m) at group selection --> extended
calibration --> sub menu calibration selection • mapping --> field "mapping range" (matrix position 052).
antenna length
• no extension:
horn antenna : 270/340 mm
parabolic antenna: 251 mm
• with 250 mm extension:
ha
pic a
with extension
ha
pic a
DN80/100
orn antenn : 520 / 590 mm
arabol antenn : 501 mm
• 450 mm :
orn antenn : 720 / 790 mm
arabol antenn : 701 mm
DN80/100
DN80/100
In the service matrix, enter the inactive length of the antenna [mm/inch] at group selection --> service -->
antenna table --> field " length" (matrix position 0D8 )inactive 2
blocking distance
FMR250 = 400 mm + antenna length
without extension = 0 mm
250 mm extension = 250 mm
450 mm extension = 450 mm
Endress+Hauser Maulburg
page2of8
SIF8901301en0
Micropilot M FMR24x and FMR250, new software version 01.05.00
Determine the exact Z-distance: the electronics are set to a default value (approximation) of 800 mm for
a horn antenna, or 1400 mm for a parabolic antenna. The electrical Z-distance applies from the microwave
module to the antenna. It is therefore recommended to measure the Z-distance. Position a reflector (sheet
metal or similar) at a defined distance (i.e. 5.00 m) (beginning of measurement = bottom side of flange).
With the instrument switched on, read measured value in the service matrix at group selection --> service -->
info --> in field "unfiltered distance" (matrix position 0D04) and calculate Z-distance. Enter newly determined
Z-distance in the service level --> module in field "zero distance" (Matrixposition 0D72).
1234
ENDRESS+HAUSER
MICROPILOTII
ENDRESS+HAUSER
MICROPILOTII
IP65 IP65
OrderCode:
Ser.-No.:
OrderCode:
Ser.-No.:
Messbereich
Measuringrange
Messbereich
Measuringrange
U16...36V DC
4...20mA
U16...36V DC
4...20mA
max.20mmax.20m
MadeinGermany MaulburgMadeinGermany Maulburg
T>70°C :
At>85°C
T >70°C:
At>85°C
ENDRESS+HAUSER ENDRESS+HAUSER
Z = Z + (field 0D04 - E)
new old
Z is in field 0D72 (default 800/1400mm),
old E= in this example 5 m
Unlock service matrix and customer parameters: in the operating matrix, select “diagnostic” from the group
selection and enter 300 in the field "unlock code" 300 (matrix position 0A4).
threaded boss with
conical thread flange
E
Definition of beginning of measurement
sheet metal
E 0 5.00 m
(free field)
Afterwards, field 053
is set to “off”, again

Endress+Hauser Maulburg page3of8
SIF8901301en0 Micropilot M FMR24x and FMR250, new software version 01.05.00
Changed envelope curve representation as of software 01.05.00
Envelope curve previous representation
The reference peak is at - 20 dB (low gain).
This result in an average noise level used for
the evaluation between -80 to - 90 dB.
Envelope curve new representation
with SW 5.0
A measurement cycle consists of one “shot”
low gain and 60 “shots” high gain.
The high gain shot is referenced to the amplitude
of the reference peak low gain.
The reference peak is above 0 dB in the envelope
curve representation. Therefore, the amplitude
of the reference peak is in saturation and cannot
be evaluated. The level of the low gain peak is
used as a reference.
This results in an average noise level raised by
about 20 dB (approx. - 70 dB).
This noise level cannot be used by itself for
envelope curve evaluation in the field.
The evaluation is based on the dynamics between
echo level and noise level.
dynamic
approx. 60 dB
evaluation
approx. - 90 dB
Measuring range change via reset
Depending on the instrument version, 3 measuring ranges can be selected. In the operating matrix, field 0A3 “reset”, a specific
measuring range can be selected by entering a reset code (see table).
Attention: these reset codes also act as “customer reset” (code 333); in addition, factory and customer map will be deleted.
Therefore, the instrument must be switched off and then on again (new start for electronics) and a customer calibration must be performed.
measuring range
...22m
...40m
...70m
reset code (field 0A3)
PA / FF HART
33210 210
33420 420
33630 630

Endress+Hauser Maulburg
page4of8
SIF8901301en0
Micropilot M FMR24x and FMR250, new software version 01.05.00
Info
Distance MAM filter length
(5)*
MAM filter border
(1)*
hysterese width
(0)*
min. low pass max. fill. speed
(0)*
max. drain speed
(0)*
unfiltered
distance raw
Envelope
mapping adder
envelope
smoothing
mapping
scan rate
edge detect. mode
0: front 1: behind
2: middle of echo
first echo factor
customer spec.*
tank bottom det.
• off* • on
zero distance
antenna type
• horn aerial
• dish antenna
• rod aerial
• planar antenna
D/A adjust 4 mA
not PROFIBUS/FF
D/A adjust
20 mA
not PROFIBUS/FF
device
ID number
display version calc. cycle time software version
application
parameter vers.
application
inactive length
total length
max. measuring
distance
Wire type
• 2 wire • 4 wire
amplitude
reference pulse
position
reference pulse
max. sample
distance
min. amplitude
tank bot. detec.
max. level
tank bot. detec.
FEF threshold FEF edge present FEF
fill / drain
speed
mapping
average
FAC adder
(6)*
FAC scan rate range factory
map
fact. map. valid
0=off;1=on;2=reset
edge parameter
cust. map valid
0:not active, 1:active
fact. map valid
0:not active, 1:active
max. ampl.
over FAC
envelope
energy
present edge
parameter
Mapping
Edge
First echo
Tank bottom
detection
Module
Antenna
table
present
amplitude
amplitude over
mapping
amplitude
over FAC
unfiltered
distance
present
edge parameter
present
first echo factor
device name order code
0D0
0D1
0D2
0D3
0D4
0D5
0D6
0D7
0D8
0D9
0DC
0DD back to
function group
back to
function group
back to
function group
back to
function group
back to
function group
back to
function group
back to
function group
back to
function group
back to
function group
back to
function group
back to
function groupl
0 1 2 3 4 5 6 7 8 9
Micropilot M FMR24x / 250, service matrix HART (display module)
System 1
System 2
0D00
0D10
0D20
0D30
0D40
0D50
0D60
0D70
0D80
0DC0
0DD0
0D01 0D02 0D03
0D11 0D12
Service
software version
01.05.00
HF module
µP III.3
(+ 35 dB)
µP III.5
(+ 20 dB)
Savitzky Golay merging
echoes
merging
window
merging echo
distance
envelope
statistics.up
envelope
statistics down
max. low pass delta at min.
merging
ratio
FEF at near
dist.
FEF dist. near FEF dist. far
range TBD empty limiter
Algorithm 1
0D80
delay timer echo found
delay
echo lost
delay
min. jump
delay
jump delay echo window FAC mode
back to
function group
0D
Oct. 2006

Endress+Hauser Maulburg page5of8
SIF8901301en0 Micropilot M FMR24x and FMR250, new software version 01.05.00
0 1 2 3 4 5 6 7 8 9
008
communication
address [0...15]
(if > 0 then
multidrop function,
output current fixed
at 4 mA)
No. of preambles
for HART [4...20]
low output limit
•
•
on
off
curr. output mode
fixed curr. value
4 mA
output current
x.xx mA
simulation
simulation value
4 mA value 20 mA value
software version
01.05.00
selection of customer unit
0: %
1: litre
2: hl
3: m3
4: dm3
5: cm3
output echo loss
• alarm
• hold
• ramp %/min
*
medium property
• DK unknown
• DK < 1.9
• DK 1.9 ... 4
• DK 4 ... 10
• DK > 10
process condition
• standard
• calm surface
• turbulent surface
• add. agitator
• fast change
• Test: no filter
delay time
in case of echo
loss max. 4000
[s]
( 0 s)
*
pipe diameter
inner diameter
of bypass/
stilling well
ramp
%span/minute
safety distance
from antenna tip/
lower edge of horn
in safety distance
•alarm
• warning
• self holding
*
overspill
protection
•standard
•WHG
acknowledge
alarm
• no
• yes
max. scale [%]
linearisation
table No.
linearisation
input level [m]
linearisation
input volume [%]
next point:
• yes
customer unit
see table
present mapping
distance
cust. tank map
• inactive
• active
• reset
start mapping
• off
• on
echo quality
[dB]
output damping
[s]
Offset
[m]
will be added to
the measured level
check distance
•
distance = ok
• dist. too smal
• manual
range of mapping
input of map. range
Micropilot M ,FMR24x / 250 operating structure HART (display module)
output on alarm
xx.xx mA
output on alarm
max. scale [%] diameter
vessel [m]
tank shape
• dome ceiling
• horizontal cyl.
• flat ceiling
• sphere
• bypass
• stilling well
customer unit
see table
customer unit
see table
release Oct. 06
jump to
matrix field 008
• too big
• unknown
linearisation
• linear [%]
• manual
medium propert
• DK unknown
• DK 1.6 ... 1.9
• DK 1.9 ... 2.5
• DK 2.5 ... 4.0
• DK 4.0 ... 7.0
• DK > 7.0
process conditions
• standard
• slow change
• fast change
• Test: no filter
distance
measuring value
• distance m
• meas. value %
jump to
matrix field 51
tank shape
• unknown
• metal silo
• concrete silo
• bin / bunker
• dome
• stockpile
• conveyer belt
return to
group selection
Medi ypa t e
• liquid
• solid
empty calibration
[m]
distance process
conn. to min. level
full calibration
[m]
span
12: ton
13: m
14: ft
15: mm
16: inch
17: none
6: ft3
7: us gal
8: i gal
9: kg
10: t
11: lb
• clear table
• horizontal cyl.
• semi-automatic
• table on
(s)
0*
full calibration
[m]
span
empty calibration
[m]
distance process
conn. to min. level
• user specific
• MIN (3.6 mA)
• MAX (22 mA)
• hold
*
return to
group selection
return to
group selection
return to
group selection
return to
group selection
• common
level / ullage
• level
(customer unit)
• ullage
(customer unit)
• level
(m, ft, inch)
• ullage
(m, ft, inch)
selection
(not ToF-Tool )
• extended
mapping
• mapping
jump to
matrix field C09
blocking
distance [m]
• no
• standard
• fixed current
• cur. turn down
• sim. off
• sim. level
• sim. volume
• sim. current
*
= default value only for WHG
measuring value
00
01
04
05
00.000
06 Output
Basic
setup
Safety
settings
Lineari-
sation
Extended
calibration
Group
selection
measured value
sequel to
operating structure
see next page

Endress+Hauser Maulburg
page6of8
SIF8901301en0
Micropilot M FMR24x and FMR250, new software version 01.05.00
0 1 2 3 4 5 6 7 8 9
xx dB
previous eror clear last error
• keep
• erase
reset
333: customer
parameters
HART
33 333: customer
parameters
PA / FF
application param.
•
(field 002/003/004)
not modified
• modified
record. curve
•single curve
• cyclic
return to
group selection
measured
distance [m]
measured
level [m]
plot settings
• envelope curve
• env. curve + FAC
• env. curve +
customer map
protocol +
software No.
format of indicate:
Vxx.yy.zz.prot
xx: hardware version
yy: software version
zz: software revision
prot: data protocol
download mode
• parameter only
• param+cust. map
• mapping only
Micropilot M FMR24x / 250, operating structure HART (display module)
software version
01.05.00
language back to home
3...9999 seconds
format display
•decimal
• 1/16"
display test
(not for ToF-Tool)
• off
• on [1s]
remote control
• off
• on
• reset
separat. character
•. (point)
• , (komma)
No. of
decim.
serial No. distance unit
• m
• ft
• mm
• inch
• English
• Deutsch
• Francais
• Espanol
• Italiano
• Nederlands
• Japanese
100: r/w customer
matrix
200: read customer +
service matrix
300: r/w customer +
service matrix
33 998: read/write WHG
33 999: hardware
locking
example:
V01.05.00HART
0 = X
1 = X.X
2 = X.XX
3 = X.XXX
unlock parameters
release Oct. 06
return to
group selection
return to
group selection
return to
group selection
antenna-
extension
(not FMR250)
from 057 to 058
0E
09
0A
0C
present error
Display
Diagnostics
System
parameter
measuring point
tag No.
Envelope
curve
sequel of
operating structure
to service matrix

Definition the application parameter for FMR2xx
Applicationparameter
FMR2xx
(from now SW5.0)
Tank Bottom Detection (TBD) max level Tank Bottom Detection First Echo Factor mapping adder mapping scanrate FAC adder envelope statistic up envelope statistic down envelope smoothing Sawitzki-Golay-Filter MAM filter length MAM filter border min. low pass max. low pass delta at min. FEF Threshold FEF Near Factor
Liquid 750 150
tank shape
Dome ceiling 40 72 0
Horizontal cylindric 45 72 0
Bypass 30 72 0
Stilling well 30 72 0
Flat ceiling 30 72 0
Sphere 45 72 0
medium condition
Unknown 1 7 7
<1.9 (very small reflectivity) 1 7 7
1.9...4 (small reflectivity) 1 7 7
4...10 (middle reflectivity) 0 7 7
>10 (large reflectivity) 0 7 9
process condition
Standard 2 3 160 0 15 4 3 10 10
Calm Surface 3 4 120 0 32 7 10 10 10
Turbulent Surface 2 4 200 0 25 5 5 10 10
Add. Agitator 2 4 200 0 25 7 5 10 10
Fast change 2 2 160 05101010
Test:nofilter 2216001001010
Solid 1000 200
tank shape
unknown 15 72 0
metal silo 15 72 0
concrete silo 15 72 0
bin / bunker 15 72 0
dome 15 72 0
stockpile 15 72 0
conveyer belt 15 72 0
medium condition
unknown 1 7 8
1.6 ..1.9 (very small reflectivity) 1 7 8
1.9 ..2.5 (small reflectivity) 1 7 8
2.5 .. 4 (middle reflectivity) 1 7 8
4 .. 7 (large reflectivity) 0 7 8
>7 (very large reflectivity) 0 7 10
process condition
Standard 3 4 200 0 20 5 15 60 10
Fast change 3 4 250 0 10 3 5 60 10
Slow change 3 5 200 0 32 10 30 60 10
Test:nofilter 2220001006010
Endress+Hauser Maulburg page7of8
SIF8901301en0 Micropilot M FMR24x and FMR250, new software version 01.05.00

Page 2
Applicationparameter
FMR2xx
(from now SW5.0)
FEF Distance Near FEF Distance Far merging echo 0: parablefit 1: merging gravity 2: merging ratio 3. gravity center (old) detection window 0: off 1: on 2: reset Parameter must set in customer matrix in function group diagnostic echo found delay echo lost delay min jump delay jump delay sec/mm echo window FAC mode (921) 0(2):FMC PT1 1(3): FMC PT1rising 2(8): FACCorr 3 (9): FAC Corr rising
merging window
mergingechodistance
Liquid 60 600 0 1500 1 1200 600
tank shape
Dome ceiling 0 0 0
Horizontal cylindric 0 0 0
Bypass 0 0 0
Stilling well 0 0 0
Flat ceiling 0 0 0
Sphere 0 0 0
medium condition
Unknown
<1.9 (very small reflectivity)
1.9...4 (small reflectivity)
4...10 (middle reflectivity)
>10 (large reflectivity)
process condition
Standard 0 10
Calm Surface 0 10
Turbulent Surface 1 10
Add. Agitator 1 10
Fast change 0 0
Test: no filter 0 0
Solid 60 600 0 2000 1 3000 1500
tank shape
unknown 0 0 0
metal silo 0 0 0
concrete silo 0 0 0
bin / bunker 0 0 0
dome 0 0 0
stockpile 0 0 0
conveyer belt 0 0 0
medium condition
unknown
1.6 ..1.9 (very small reflectivity)
1.9 ..2.5 (small reflectivity)
2.5 .. 4 (middle reflectivity)
4 .. 7 (large reflectivity)
>7 (very large reflectivity)
process condition
Standard 1 10
Fast change 1 10
Slow change 1 10
Test: no filter 0 0
FMC (2)
FMC rising (3)
FAC (8)
FAC rising (9)
1500
1500
100
1500
weighting
mode
FAC
scanrate
parablefit
merging gravity
merging ratio
gravity center
7
9
9
7
merging
echoes
FAC
adder
If select merging echoes
the FAC adder is set as follows:
If select FAC mode the
scanrate is set as follows:
SIF8901301en0
Micropilot M FMR24x and FMR250, new software version 01.05.00
Endress+Hauser Maulburg
page8of8