Endress+Hauser Proline Prosonic Flow 93 User manual

BA00076D/06/EN/13.10
71121236
Valid as of version
PROFIBUS DP
V 3.06.XX (Device software)
PROFIBUS PA
V 3.06.XX (Device software)
Operating Instructions
Proline Prosonic Flow 93
PROFIBUS DP/PA
Ultrasonic flow measuring system
8

Proline Prosonic Flow 93 PROFIBUS DP/PA Table of contents
Endress+Hauser 3
Table of contents
1 Safety instructions . . . . . . . . . . . . . . . . 5
1.1 Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Installation, commissioning and operation . . . . . . . . 5
1.3 Operational safety . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.4 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.5 Notes on safety conventions and icons . . . . . . . . . . . 6
2 Identification . . . . . . . . . . . . . . . . . . . . 7
2.1 Device designation . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.1.1 Nameplate of the transmitter . . . . . . . . . . . . 7
2.1.2 Nameplate of the sensor . . . . . . . . . . . . . . . 8
2.1.3 Nameplate for the connections . . . . . . . . . . 9
2.2 Certificates and approvals . . . . . . . . . . . . . . . . . . . 10
2.3 Registered trademarks . . . . . . . . . . . . . . . . . . . . . . 10
3 Installation . . . . . . . . . . . . . . . . . . . . . 11
3.1 Incoming acceptance, transport and storage . . . . . . 11
3.1.1 Incoming acceptance . . . . . . . . . . . . . . . . . 11
3.1.2 Transport . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.1.3 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.2 Installation conditions . . . . . . . . . . . . . . . . . . . . . . 11
3.2.1 Dimensions . . . . . . . . . . . . . . . . . . . . . . . 11
3.2.2 Mounting location . . . . . . . . . . . . . . . . . . 11
3.2.3 Orientation . . . . . . . . . . . . . . . . . . . . . . . . 12
3.2.4 Inlet and outlet run . . . . . . . . . . . . . . . . . . 12
3.2.5 Sensor selection and arrangement . . . . . . . 13
3.3 Two-channel operation . . . . . . . . . . . . . . . . . . . . . 14
3.3.1 Two-channel measurement . . . . . . . . . . . . 14
3.3.2 Two-path measurement . . . . . . . . . . . . . . . 15
3.4 Preparatory steps prior to installation . . . . . . . . . . . 16
3.5 Determining the necessary installation distances . . 16
3.5.1 Installation distances for Prosonic Flow P . . 16
3.5.2 Installation distances for Prosonic W . . . . . 16
3.6 Determining values for installation distances . . . . . 17
3.6.1 Determining installation distances
via local operation . . . . . . . . . . . . . . . . . . . 17
3.6.2 Determining installation distances
via FieldCare . . . . . . . . . . . . . . . . . . . . . . . 22
3.6.3 Determining installation distances
via Applicator . . . . . . . . . . . . . . . . . . . . . . 28
3.7 Mechanical preparation . . . . . . . . . . . . . . . . . . . . . 30
3.7.1 Mounting the sensor holder
with U-shaped screws . . . . . . . . . . . . . . . . 30
3.7.2 Mounting the sensor holder
with strapping bands . . . . . . . . . . . . . . . . . 31
3.7.3 Premounting the strapping bands
(medium nominal diameters) . . . . . . . . . . . 32
3.7.4 Premounting the strapping bands
(large nominal diameters) . . . . . . . . . . . . . 33
3.7.5 Mounting the welded bolts . . . . . . . . . . . . 34
3.8 Installing Prosonic Flow P
DN 15 to 65 (½ to 2½") . . . . . . . . . . . . . . . . . . . . 35
3.8.1 Mounting the sensor . . . . . . . . . . . . . . . . . 35
3.9 Installing Prosonic Flow P
DN 50 to 4000 (2 to 160"), Clamp-on . . . . . . . . . . 37
3.9.1 Installation for measurement
via one traverse . . . . . . . . . . . . . . . . . . . . . 37
3.9.2 Installation for measurement
via two traverses . . . . . . . . . . . . . . . . . . . . 39
3.10 Installing Prosonic Flow W (Clamp-on) . . . . . . . . . 41
3.10.1 Installation for measurement
via one traverse . . . . . . . . . . . . . . . . . . . . . 41
3.10.2 Installation for measurement
via two traverses . . . . . . . . . . . . . . . . . . . . 43
3.11 Installing Prosonic Flow W (Insertion version) . . . . 45
3.11.1 Installation for measurement
as single-path insertion version . . . . . . . . . . 46
3.11.2 Installation for measurement
as dual-path insertion version . . . . . . . . . . . 49
3.12 Installing sensor DDU18 . . . . . . . . . . . . . . . . . . . . 53
3.13 Installing sensor DDU19 . . . . . . . . . . . . . . . . . . . . 54
3.13.1 Version 1 . . . . . . . . . . . . . . . . . . . . . . . . . . 54
3.13.2 Version 2 . . . . . . . . . . . . . . . . . . . . . . . . . . 54
3.14 Installing the wall-mount transmitter housing . . . . . 55
3.14.1 Direct wall mounting . . . . . . . . . . . . . . . . . 55
3.14.2 Panel mounting . . . . . . . . . . . . . . . . . . . . . 56
3.14.3 Pipe mounting . . . . . . . . . . . . . . . . . . . . . . 56
3.15 Post-installation check . . . . . . . . . . . . . . . . . . . . . . 57
4 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . 58
4.1 PROFIBUS cable specifications . . . . . . . . . . . . . . . . 58
4.1.1 PROFIBUS DP cable specifications . . . . . . . 58
4.1.2 PROFIBUS PA cable specifications . . . . . . . 60
4.1.3 Shielding and grounding . . . . . . . . . . . . . . 62
4.2 Sensor/transmitter connecting cable . . . . . . . . . . . 62
4.2.1 Connecting Prosonic Flow W and P
DN 50 to 4000 (2 to 160") . . . . . . . . . . . . 63
4.2.2 Grounding Prosonic Flow P
DN 15 to 65 (½ to 2½") . . . . . . . . . . . . . . 65
4.2.3 Cable specification for connecting cable . . . 65
4.3 Connecting the measuring unit . . . . . . . . . . . . . . . 66
4.3.1 Terminal assignment . . . . . . . . . . . . . . . . . 66
4.3.2 Connecting the transmitter . . . . . . . . . . . . 67
4.3.3 PROFIBUS DP connection diagram . . . . . . 68
4.3.4 PROFIBUS PA connection diagram . . . . . . . 70
4.4 Degree of protection . . . . . . . . . . . . . . . . . . . . . . . 73
4.5 Post-connection check . . . . . . . . . . . . . . . . . . . . . . 74

Proline Prosonic Flow 93 PROFIBUS DP/PA Table of contents
4Endress+Hauser
5 Operation . . . . . . . . . . . . . . . . . . . . . . 75
5.1 Quick operation guide . . . . . . . . . . . . . . . . . . . . . . 75
5.2 Local display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
5.2.1 Display and operating elements . . . . . . . . . 76
5.2.2 Display (operating mode) . . . . . . . . . . . . . . 77
5.2.3 Additional display functions . . . . . . . . . . . . 77
5.2.4 Icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
5.3 Brief guide to the function matrix . . . . . . . . . . . . . 79
5.3.1 General notes . . . . . . . . . . . . . . . . . . . . . . 80
5.3.2 Enabling the programming mode . . . . . . . . 80
5.3.3 Disabling the programming mode . . . . . . . 80
5.4 Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
5.4.1 Type of error . . . . . . . . . . . . . . . . . . . . . . . 81
5.4.2 Error message types . . . . . . . . . . . . . . . . . . 81
5.5 Operating options . . . . . . . . . . . . . . . . . . . . . . . . . 82
5.5.1 Operating program "FieldCare" . . . . . . . . . 82
5.5.2 Operating program "SIMATIC PDM" . . . . . 82
5.5.3 Device description files for
operating programs . . . . . . . . . . . . . . . . . . 82
5.6 PROFIBUS DP hardware settings . . . . . . . . . . . . . . 84
5.6.1 Configuring the write protection . . . . . . . . 84
5.6.2 Configuring the device address . . . . . . . . . 85
5.6.3 Configuring the terminating resistors . . . . . 86
5.7 PROFIBUS PA hardware settings . . . . . . . . . . . . . . 87
5.7.1 Configuring the write protection . . . . . . . . 87
5.7.2 Configuring the device address . . . . . . . . . 88
6 Commissioning . . . . . . . . . . . . . . . . . . 89
6.1 Function check . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
6.2 Switching on the measuring device . . . . . . . . . . . . 89
6.3 Quick Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
6.3.1 Quick Setup "Sensor Installation" . . . . . . . . 90
6.3.2 Quick Setup "Commissioning" . . . . . . . . . . 92
6.3.3 Quick Setup "Communication" . . . . . . . . . 93
6.3.4 Data backup/transmission . . . . . . . . . . . . . 95
6.4 Commissioning the PROFIBUS interface . . . . . . . . 96
6.4.1 PROFIBUS DP commissioning . . . . . . . . . . 96
6.4.2 PROFIBUS PA commissioning . . . . . . . . . . 99
6.5 PROFIBUS DP/PA system integration . . . . . . . . . 103
6.5.1 Device master file (GSD file) . . . . . . . . . . 103
6.5.2 Selecting the GSD file in the
measuring device . . . . . . . . . . . . . . . . . . . 105
6.5.3 Maximum number of writes . . . . . . . . . . 105
6.6 Cyclic data transmission PROFIBUS DP . . . . . . . . 106
6.6.1 Block model . . . . . . . . . . . . . . . . . . . . . . 106
6.6.2 Modules for cyclic data transmission . . . . 106
6.6.3 Description of the modules . . . . . . . . . . . 108
6.6.4 Configuration examples
with Simatic S7 HW-Konfig . . . . . . . . . . . 114
6.7 Cyclic data transmission PROFIBUS PA . . . . . . . . 117
6.7.1 Block model . . . . . . . . . . . . . . . . . . . . . . 117
6.7.2 Modules for cyclic data transmission . . . . 117
6.7.3 Description of the modules . . . . . . . . . . . 119
6.7.4 Configuration examples
with Simatic S7 HW-Konfig . . . . . . . . . . . 125
6.8 Acyclic data transmission PROFIBUS DP/PA . . . 128
6.8.1 Master class 2 acyclic (MS2AC) . . . . . . . . 128
6.8.2 Master class 1 acyclic (MS1AC) . . . . . . . . 128
6.9 Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
6.10 Memory (HistoROM) . . . . . . . . . . . . . . . . . . . . . 130
6.10.1 HistoROM/T-DAT (transmitter-DAT) . . . 130
7 Maintenance . . . . . . . . . . . . . . . . . . . 131
8 Accessories . . . . . . . . . . . . . . . . . . . . 132
9 Troubleshooting. . . . . . . . . . . . . . . . . 135
9.1 Troubleshooting instructions . . . . . . . . . . . . . . . . 135
9.2 System error messages . . . . . . . . . . . . . . . . . . . . 137
9.2.1 Displaying the device status
on PROFIBUS DP/PA . . . . . . . . . . . . . . . 137
9.2.2 List of system error messages . . . . . . . . . . 138
9.3 Process error messages . . . . . . . . . . . . . . . . . . . . 143
9.3.1 Displaying the device status
on PROFIBUS DP/PA . . . . . . . . . . . . . . . 143
9.3.2 List of process error messages . . . . . . . . . 143
9.4 Process errors without messages . . . . . . . . . . . . . 143
9.5 Response of outputs to errors . . . . . . . . . . . . . . . 144
9.6 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
9.6.1 PROFIBUS DP . . . . . . . . . . . . . . . . . . . . 145
9.6.2 PROFIBUS PA . . . . . . . . . . . . . . . . . . . . . 146
9.6.3 Installing and removing
electronics boards . . . . . . . . . . . . . . . . . . 147
9.6.4 Installing and removing
the W sensors . . . . . . . . . . . . . . . . . . . . . 149
9.6.5 Replacing the device fuse . . . . . . . . . . . . 150
9.7 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
9.8 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
9.9 Software history . . . . . . . . . . . . . . . . . . . . . . . . . 151
10 Technical data . . . . . . . . . . . . . . . . . . 152
10.1 Quick technical data guide . . . . . . . . . . . . . . . . . 152
10.1.1 Applications . . . . . . . . . . . . . . . . . . . . . . 152
10.1.2 Function and system design . . . . . . . . . . 152
10.1.3 Input . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
10.1.4 Output . . . . . . . . . . . . . . . . . . . . . . . . . . 153
10.1.5 Power supply . . . . . . . . . . . . . . . . . . . . . 154
10.1.6 Performance characteristics . . . . . . . . . . . 156
10.1.7 Operating conditions: installation . . . . . . 157
10.1.8 Operating conditions: environment . . . . . 158
10.1.9 Operating conditions: process . . . . . . . . . 159
10.1.10 Mechanical construction . . . . . . . . . . . . 159
10.1.11 Human interface . . . . . . . . . . . . . . . . . . 161
10.1.12 Certificates and approvals . . . . . . . . . . . . 161
10.1.13 Ordering information . . . . . . . . . . . . . . . 162
10.1.14 Documentation . . . . . . . . . . . . . . . . . . . 162
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163

Proline Prosonic Flow 93 PROFIBUS DP/PA Safety instructions
Endress+Hauser 5
1 Safety instructions
1.1 Designated use
The measuring device described in these Operating Instructions is to be used only for measuring the
flow rate of liquids in closed pipes.
Examples:
• Acids, alkalis, paints, oils
•Liquidgas
• Ultrapure water with low conductivity, water, wastewater
As well as measuring the volume flow, the sound velocity of the fluid is also always measured.
Different fluids can be distinguished or the fluid quality can be monitored.
Resulting from incorrect use or from use other than that designated the operational safety of the
measuring devices can be suspended. The manufacturer accepts no liability for damages being
produced from this.
1.2 Installation, commissioning and operation
Note the following points:
• Installation, connection to the electricity supply, commissioning and maintenance of the device
must be carried out by trained, qualified specialists authorized to perform such work by the
facility's owner-operator.
The specialist must have read and understood these Operating Instructions and must follow the
instructions they contain.
• The device must be operated by persons authorized and trained by the facility's owner-operator.
Strict compliance with the instructions in these Operating Instructions is mandatory.
• Endress+Hauser is willing to assist in clarifying the chemical resistance properties of parts wetted
by special fluids, including fluids used for cleaning.
However, small changes in temperature, concentration or the degree of contamination in the
process can result in changes to the corrosion resistance properties. Therefore, Endress+Hauser
cannot guarantee or accept liability for the corrosion resistance properties of wetted materials in
a specific application.
The user is responsible for choosing suitable wetted materials in the process.
• If carrying out welding work on the piping, the welding unit may not be grounded by means of
the measuring device.
• The installer must ensure that the measuring system is correctly wired in accordance with the
wiring diagrams. The transmitter must be grounded, except in cases where special protective
measures have been taken (e.g. galvanically isolated power supply SELV or PELV).
• Invariably, local regulations governing the opening and repair of electrical devices apply.
1.3 Operational safety
Note the following points:
• Measuring systems for use in hazardous environments are accompanied by separate "Ex
documentation", which is an integral part of these Operating Instructions. Strict compliance with
the installation instructions and ratings as stated in this supplementary documentation is
mandatory. The symbol on the front of this supplementary Ex documentation indicates the
approval and inspection authority (e.g. 0Europe, 2USA, 1Canada).
• The measuring system complies with the general safety requirements in accordance with
EN 61010-1, the EMC requirements of IEC/EN 61326, and NAMUR Recommendation NE 21
and NE 43.
• The manufacturer reserves the right to modify technical data without prior notice. Your
Endress+Hauser distributor will supply you with current information and updates to this
Operating Instructions.

Safety instructions Proline Prosonic Flow 93 PROFIBUS DP/PA
6Endress+Hauser
1.4 Return
The following procedures must be carried out before a flowmeter requiring repair or calibration, for
example, is returned to Endress+Hauser:
• Always enclose a duly completed "Declaration of Contamination" form. Only then can
Endress+Hauser transport, examine and repair a returned device.
!Note!
You will find a preprinted "Declaration of Contamination" form at the back of this manual.
• Enclose special handling instructions if necessary, for example a safety data sheet as per
Regulation (EC) No 1907/2006 REACH.
• Remove all residues. Pay special attention to the grooves for seals and crevices which could
contain residues. This is particularly important if the substance is hazardous to health, e.g.
flammable, toxic, caustic, carcinogenic, etc.
#Warning!
• Do not return a measuring device if you are not absolutely certain that all traces of hazardous
substances have been removed, e.g. substances which have penetrated crevices or diffused
through plastic.
• Costs incurred for waste disposal or injury (burns, etc.) due to inadequate cleaning will be charged
to the owner-operator.
1.5 Notes on safety conventions and icons
The devices can, however, be a source of danger if used incorrectly or for anything other than the
designated use. Consequently, always pay particular attention to the safety instructions indicated in
these Operating Instructions by the following icons:
The devices are designed to meet state-of-the-art safety requirements, have been tested, and left the
factory in a condition in which they are safe to operate. The devices comply with the applicable
standards and regulations in accordance with EN 61010-1 "Safety requirements for electrical
equipment for measurement, control and laboratory use".
#Warning!
"Warning" indicates an action or procedure which, if not performed correctly, can result in injury
or a safety hazard. Comply strictly with the instructions and proceed with care.
"Caution!
"Caution" indicates an action or procedure which, if not performed correctly, can result in incorrect
operation or destruction of the device. Comply strictly with the instructions.
!Note!
"Note" indicates an action or procedure which, if not performed correctly, can have an indirect
effect on operation or trigger an unexpected response on the part of the device.

Proline Prosonic Flow 93 PROFIBUS DP/PA Identification
Endress+Hauser 7
2 Identification
2.1 Device designation
The "Prosonic Flow 93" flowmeter system consists of the following components:
• Prosonic Flow 93 transmitter
•Sensor:
– Prosonic Flow P Clamp-on version (DN 15 to 65 / ½ to 2½")
– Prosonic Flow P Clamp-on version (DN 50 to 4000 / 2 to 160")
– Prosonic Flow W Clamp-on version (DN 50 to 4000 / 2 to 160")
– Prosonic Flow W Insertion version
The transmitter and sensor are mounted separately from one another and connected by a
connecting cable.
2.1.1 Nameplate of the transmitter
a0008606
Fig. 1: Nameplate specifications for the "Prosonic Flow 93" transmitter (example)
1 Order code/serial number: See the specifications on the order confirmation for the meanings of the individual
letters and digits.
2 Power supply/frequency/power consumption
3 Additional functions and software
4 Available inputs and outputs
5 Reserved for information on special products
6 Please refer to operating instructions / documentation
7 Reserved for certificates, approvals and for additional information on device version
8 Ambient temperature range
9 Degree of protection
Order Code:
Ser.No.:
TAG No.:
93XXX-XXXXXXXXXXXX
12345678901
ABCDEFGHJKLMNPQRST
16-62VDC/20-55VAC
50-60Hz
PROFIBUS-DP (Profile 3.0)
15VA/W
IP67 / NEMA / Type 4X
-20°C (-4°F) < Tamb < +60°C (+140°F) FEK0921
i
Pat. US 5,479,007
Pat. UK EP 618 680
1
2
89
4
5
R
6
7
3
PROSONIC FLOW 93
N12895

Identification Proline Prosonic Flow 93 PROFIBUS DP/PA
8Endress+Hauser
2.1.2 Nameplate of the sensor
A0001158
Fig. 2: Nameplate specifications for the "Prosonic Flow P" sensor (example)
1 Order code/serial number: See the specifications on the order confirmation for the meanings of the individual
letters and digits.
2Sensortype
3 Range of nominal diameter: DN 100 to 4000 (4 to 160")
4 Max. fluid temperature range: –40 to +80 °C (–40 to +175 °F)
5 Reserved for information on special products
6 Degree of protection
7 Permitted ambient temperature range
8 Data on explosion protection
Refer to the specific additional Ex documentation for detailed information.
Please do not hesitate to contact your Endress+Hauser sales office if you have any questions.
N12895
4153 Reinach, Switzerland
II2G EEx ib IIC T6-T1
DMT 01 ATEX E 064 X
IECEx BVS 06.0... X
FEK0924
ENDRESS+HAUSER
TYPE 6P
NEMA
IP68
Tamb/Tumg:-40°C..+60°C
control dwg. of transmitter
For Installation refer to
CL.II, GP. EFG, CL.III
Dust-Ignitionproof for
CL.II, GP.EFG, CL.III
Intrinsically safe for CL.I, GP.ABCD
APPROVED
FM
0044
Warning: To maintain
Type/NEMA6p or IP68
protection the connector
must be fully engaged.
II2D Ex ibD 21 T6-T1
CH 1
XXXXX-XXXXXXXXXXXX
P-CL-1F-L-B
12345678901 RY
-40°C (-40°F) ... +80°C (+175°F)
Order Code:
DN100 - DN4000
Type:
Ser.No.: i
2007
06/../....
XA059D/
OPEN CLOSE
PROSONIC FLOW P
4153 Reinach
Switzerland
8
7
1
2
3
4
5
6
9

Proline Prosonic Flow 93 PROFIBUS DP/PA Identification
Endress+Hauser 9
2.1.3 Nameplate for the connections
A0000963
Fig. 3: Nameplate specifications for Proline transmitter (example)
1 Serial number
2 Possible configuration of the current input
3 Possible configuration of the relay contacts
4 Terminal assignment, cable for power supply: 85 to 260 V AC, 20 to 55 V AC, 16 to 62 V DC
Terminal No. 1: L1 for AC, L+ for DC
Terminal No. 2: N for AC, L- for DC
5 Signals present at the inputs and outputs, possible configuration and terminal assignment →ä66
6 Version of device software currently installed (including language group)
7 Installed communication mode
8 PROFIBUS ID No.
9 Date of installation
10 Current updates to the information listed in Points 6 to 9
26(+) / 27(-)
NC:
Versorgung /
Tension d'alimentation
Observer manuel d'instruction
See operating manual
Betriebsanleitung beachten
Communication:
Drivers:
Device SW:
ID XXXX (HEX)
XX.XX.XX
PROFIBUS DP
PROFIBUS DP Profile 3.0()
12345678912Ser.No.:
Supply /
24(+) / 25(-)
22(+) / 23(-)
20(+) / 21(-)
N/L-
PE
A:
NO:
P:
L1/L+
12
319475-00XX
X
active
passive
normally open contact
normally closed contact
Date: DD. MMM. YYYY
Update 1
Ex-works / ab-Werk / réglages usine Update 2
(WEA)
1
4
5
6
7
8
9
2
3
P
NO
NC
max. 30 VAC / 0.5 A
max. 60 VDC / 0.1 A
max. 30 VAC / 0.5 A
3...30 VDC, Ri = 3 kOhm
max. 60 VDC / 0.1 A
STATUS–IN
RELAY
RELAY
27 = A (RxD/TxD-N)
26=B(RxD/TxD-P)

Identification Proline Prosonic Flow 93 PROFIBUS DP/PA
10 Endress+Hauser
2.2 Certificates and approvals
The devices are designed in accordance with good engineering practice to meet state-of-the-art
safety requirements, have been tested, and left the factory in a condition in which they are safe to
operate.
The devices comply with the applicable standards and regulations in accordance with EN 61010-1
"Safety requirements for electrical equipment for measurement, control and laboratory use" and
with the EMC requirements of IEC/EN 61326.
The measuring system described in these Operating Instructions thus complies with the statutory
requirements of the EC Directives. Endress+Hauser confirms successful testing of the device by
affixing to it the CE mark.
The measuring system complies with the EMC requirements of the "Australian Communications
and Media Authority (ACMA)".
The flowmeter has successfully passed all the test procedures carried out and is certified and
registered by the PNO (PROFIBUS User Organization).
The device thus meets all the requirements of the following specifications:
• Certified to PROFIBUS Specification Profile 3.0 version
(Device certification number: provided upon request).
• The measuring device can also be operated with certified devices of other manufacturers
(interoperability).
2.3 Registered trademarks
PROFIBUS®
Registered trademark of the PROFIBUS User Organization, Karlsruhe, D
HistoROM™, T-DAT™, FieldCare®, Fieldcheck®, Applicator®
Registered or registration-pending trademarks of Endress+Hauser Flowtec AG, Reinach, CH

Proline Prosonic Flow 93 PROFIBUS DP/PA Installation
Endress+Hauser 11
3 Installation
3.1 Incoming acceptance, transport and storage
3.1.1 Incoming acceptance
On receipt of the goods, check the following points:
• Check the packaging and the contents for damage.
• Check the shipment, make sure nothing is missing and that the scope of supply matches your
order.
3.1.2 Transport
The devices must be transported in the container supplied when transporting them to the measuring
point.
3.1.3 Storage
• Pack the measuring device in such a way as to protect it reliably against impact for storage (and
transportation). The original packaging provides optimum protection.
• The storage temperature corresponds to the ambient temperature range of the transmitter, the
sensors and the corresponding sensor cables (→ä158).
• The measuring device must be protected against direct sunlight during storage in order to avoid
unacceptably high surface temperatures.
3.2 Installation conditions
3.2.1 Dimensions
The dimensions and lengths of the sensor and transmitter are provided in the separate "Technical
Information" document on the device in question. This can be downloaded as a PDF file from
www.endress.com.
A list of the "Technical Information" documents available is provided on →ä162
3.2.2 Mounting location
Correct flow measurement is possible only if a pipe is full. Entrained air or gas bubbles forming in
the pipe can result in an increase in measuring errors.
Avoid the following locations in the pipe installation:
• Highest point of a pipeline. Risk of air accumulating.
• Directly upstream of a free pipe outlet in a vertical pipeline.
A0001103
Fig. 4: Mounting location

Installation Proline Prosonic Flow 93 PROFIBUS DP/PA
12 Endress+Hauser
3.2.3 Orientation
Vertical orientation
We recommend the sensor be mounted where there is upward direction of flow. With this
orientation, entrained solids will sink down and gases will rise away from the sensor when the fluid
is stagnant.
Horizontal orientation
We recommend the sensors be mounted within an angle of ±60° to the horizontal (area shaded gray
in the graphic). With this orientation, flow measurement is less affected by any gas or air
accumulation in the upper area of the pipe or by buildup at the bottom of the pipe.
A0001105
Fig. 5: Recommended orientation and recommended installation range
A Recommended orientation with upward direction of flow
B Recommended installation range with horizontal orientation
C Recommended installation range max. 120°
3.2.4 Inlet and outlet run
If possible, install the sensor well clear of assemblies such as valves, T-pieces, elbows, etc.
Compliance with the following inlet and outlet runs is required in order to ensure measuring
accuracy.
A0013845
Fig. 6: Recommended inlet and outlet runs to comply with measuring accuracy specifications
A Clamp-on version
B Insertion version
1= values for single-path version
2= values for two-path version
1Valve(2/3open)
2 Pump
3 Two pipe bends in different directions
A
B
CC
15xDN
20xDN
20xDN
15xDN
3xDN
1
2
3
15xDN
10xDN
20xDN
20xDN
20xDN
15xDN
15xDN
10xDN
3xDN
3xDN
1
2
3
AB
11
22
1
2
1
2
1
2

Proline Prosonic Flow 93 PROFIBUS DP/PA Installation
Endress+Hauser 13
3.2.5 Sensor selection and arrangement
The sensors can be arranged in two ways:
• Mounting arrangement for measurement via one traverse: the sensors are located on opposite
sides of the pipe.
• Mounting arrangement for measurement via two traverses: the sensors are located on the same
side of the pipe.
A0001108
Fig. 7: Sensor mounting arrangement
A Mounting arrangement for measurement via one traverse
B Mounting arrangement for measurement via two traverses
The number of traverses required depends on the sensor type, the nominal diameter and the
thickness of the pipe wall. We recommend the following types of mounting:
BA
Sensor Type Nominal Diameter Sensor Frequency Sensor ID Type of Mounting 1)
Prosonic Flow P
DN 15 to 65 (½ to 2½") 6 MHz P-CL-6F* 2 traverses
DN 50 to 65 (2 to 2½") 6 MHz (or 2 MHz) P-CL-6F*
P-CL-2F* 2 (or 1) traverses 2)
DN 80 (3") 2 MHz P-CL-2F* 2 traverses
DN 100 to 300 (4 to 12") 2 MHz (or 1 MHz) P-CL-2F*
P-CL-1F* 2 traverses
DN 300 to 600 (12 to 24") 1 MHz (or 2 MHz) P-CL-1F*
P-CL-2F* 2 traverses
DN 650 to 4000 (26 to 160") 1 MHz P-CL-1F* 1 traverse
Prosonic Flow W
DN 50 to 65 (2 to 2½") 2 MHz W-CL-2F* 2 (or 1) traverses 2)
DN 80 (3") 2 MHz W-CL-2F* 2 traverses
DN 100 to 300 (4 to 12") 2 MHz (or 1 MHz) W-CL-2F*
W-CL-1F* 2 traverses 3)
DN 300 to 600 (12 to 24") 1 MHz (or 2 MHz) W-CL-1F*
W-CL-2F* 2 traverses 3)
DN 650 to 4000 (26 to 160") 1 MHz (or 0.5 MHz) W-CL-1F*
W-CL-05F* 1 traverse 3)
1) The installation of clamp-on sensors is principally recommended in the 2 traverse type installation. This type of
installation allows the easiest and most comfortable type of mounting and means that a system can also be mounted
even if the pipe can only be accessed from one side.
However, in certain applications a 1 traverse installation may be preferred. These include:
• Certain plastic pipes with wall thickness > 4 mm (0.16")
• Pipes made of composite materials such as GRP
• Lined pipes
• Applications with fluids with high acoustic damping
2) If the pipe nominal diameter is small (DN 65 / 2½" and smaller), the sensor spacing with Prosonic Flow W can be too
small for two traverse installation. In this case, the 1 traverse type of installation must be used.
3) 0.5 MHz sensors are also recommended for applications with composite material pipes such as GRP and may be
recommended for certain lined pipes, pipes with wall thickness > 10 mm (0.4"), or applications with fluids with high
acoustic damping.
In addition, for these applications we principally recommend mounting the W sensors in a 1 traverse configuration.
4) Insertion W sensors are mounted in a 1 traverse configuration →ä45.

Installation Proline Prosonic Flow 93 PROFIBUS DP/PA
14 Endress+Hauser
3.3 Two-channel operation
The transmitter is able to operate two independent measuring channels (measuring channel 1 and
measuring channel 2). A pair of sensors is connected per measuring channel. Both measuring
channels operate independently of one another and are supported by the transmitter to an equal
extent.
Two-channel operation can be used for the following measurements:
• Two-channel measurement = flow measurement at two separate measuring points
• Two-path measurement = redundant flow measurement at one measuring point
3.3.1 Two-channel measurement
The flow is measured at two separate measuring points in the case of two-channel measurement.
The measured values of the two measuring channels can be processed and displayed differently.
The following measured values can be output for two-channel measurement:
• Individual measured values per measuring channel (output independently of one another)
• The difference between the two measured values
• The sum of the two measured values
The two measuring channels can be configured individually. This makes it possible to independently
configure and select the display, outputs, sensor type and type of installation.
A0001159
Fig. 8: Two-channel measurement: example of arranging sensor pairs at two separate measuring points
A Measuring channel 1: mounting the sensor pair for measurement via two traverses
B Measuring channel 2: mounting the sensor pair for measurement via one traverse
BA

Proline Prosonic Flow 93 PROFIBUS DP/PA Installation
Endress+Hauser 15
3.3.2 Two-path measurement
The flow is measured redundantly at one measuring point in the case of two-path measurement.
The measured values of the two measuring channels can be processed and displayed differently. The
following measured values can be output for two-path measurement:
• Individual measured values per measuring channel (output independently of one another)
• The average of the two measured values.
The "Averaging" function generally provides you with a more stable measured value.
The function is thus suitable for measurements under conditions that are not ideal (e.g. short inlet
runs).
The two measuring channels can be configured individually. This makes it possible to independently
configure and select the display, outputs, sensor type and type of installation.
It is generally not necessary to individually configure the two measuring channels in the case of two-
path measurement. However, in certain situations individual channel configuration can be used to
balance out application-specific asymmetries.
A0001160
Fig. 9: Two-path measurement: examples of arranging sensor pairs at one measuring point
A Measuring channel 1 and measuring channel 2: mounting the two sensor pairs for one measurement per pair via
two traverses
B Measuring channel 1 and measuring channel 2: mounting the two sensor pairs for one measurement per pair via
one traverse
BA

Installation Proline Prosonic Flow 93 PROFIBUS DP/PA
16 Endress+Hauser
3.4 Preparatory steps prior to installation
Depending on the conditions specific to the measuring point (e.g. clamp-on, number of traverses,
fluid, etc.), a number of preparatory steps have to be taken before actually installing the sensors:
1. Determination of the values for the necessary installation distances based on the conditions
specific to the measuring point. A number of methods are available for determining the values:
– Local operation of the device
– FieldCare (operating program), connect a notebook to the transmitter
– Applicator (software), online on the Endress+Hauser Internet site
2. Mechanical preparation of the clamp-on retainers for the sensors:
– Premount the strapping bands (DN 50 to 200 / 2 to 8") or (DN 250 to 4000 / 10 to 160")
– Fix the welded bolts
3.5 Determining the necessary installation distances
The installation distances that have to be maintained depend on:
• The type of sensor: P (DN 50 to 4000 / 2 to 160"), P (DN 15 to 65 / ½ to 2½") or W
• Type of mounting:
– Clamp-on with strapping band or welded bolt
– Insertion version, installation in the pipe
• Number of traverses or single-path/dual-path version
3.5.1 Installation distances for Prosonic Flow P
3.5.2 Installation distances for Prosonic W
DN 50 to 4000 (2 to 160") DN 15 to 65
(½ to 2½")
Clamp-on
Strapping band
Clamp-on
Welded bolts
Clamp-on
Strapping band
1 traverse 2 traverses 1 traverse 2 traverses 2 traverses
SENSOR DISTANCE SENSOR DISTANCE SENSOR DISTANCE SENSOR DISTANCE SENSOR DISTANCE
WIRE LENGTH POSITION SENSOR WIRE LENGTH POSITION SENSOR –
DN 50 to 4000 (2 to 160") DN 200 to 4000 (8 to 160")
Clamp-on
Strapping band
Clamp-on
Welded bolts
Insertion version
1 traverse 2 traverses 1 traverse 2 traverses Single-path Dual-path
SENSOR
DISTANCE
SENSOR
DISTANCE
SENSOR
DISTANCE
SENSOR
DISTANCE
SENSOR
DISTANCE
SENSOR
DISTANCE
WIRE LENGTH POSITION
SENSOR
WIRE LENGTH POSITION
SENSOR
PATH LENGTH ARC LENGTH

Proline Prosonic Flow 93 PROFIBUS DP/PA Installation
Endress+Hauser 17
3.6 Determining values for installation distances
3.6.1 Determining installation distances via local operation
Perform the following steps to determine the installation distances:
1. Mount the wall-mount housing.
2. Connect the power supply.
3. Switch on the measuring device.
4. Run the "Sensor Installation" Quick Setup menu.
Installing the wall-mount transmitter housing
There are various ways of installing the wall-mount housing:
• Direct wall mounting
• Panel mounting (with separate mounting kit, accessories→ä132)
• Pipe mounting (with separate mounting kit, accessories →ä132)
"Caution!
• Make sure that the permitted operating temperature range
(-20 to +60 °C / –4 to +140 °F) is not exceeded at the mounting location. Install the device in a
shady location. Avoid direct sunlight.
• Always install the wall-mount housing in such a way that the cable entries are pointing down.
Direct wall mounting
1. Drill the holes →ä17.
2. Remove the cover of the connection compartment (a).
3. Push the two securing screws (b) through the appropriate bores (c) in the housing.
– Securing screws (M6): max. Ø 6.5 mm (0.26")
– Screw head: max. Ø 10.5 mm (0.41")
4. Secure the transmitter housing to the wall as indicated.
5. Screw the cover of the connection compartment (a) firmly onto the housing.
A0001130
Fig. 10: Direct wall mounting
a
bcc
90 (3.54)
35 (1.38)
192 (7.56)
81.5 (3.2)
mm (inch)

Installation Proline Prosonic Flow 93 PROFIBUS DP/PA
18 Endress+Hauser
Panel mounting
1. Prepare the opening in the panel →ä18.
2. Slide the housing into the panel cutout from the front.
3. Screw the retainers onto the wall-mount housing.
4. Screw the threaded rods into the retainers and tighten until the housing is solidly seated on the
panel wall. Tighten the counter nuts. No further support is necessary.
A0001131
Fig. 11: Panel mounting (wall-mount housing)
Pipe mounting
The assembly should be performed by following the instructions on →ä18.
"Caution!
If a warm pipe is used for installation, make sure that the housing temperature does not exceed the
max. permitted value of +60 °C (+140 °F).
A0001132
Fig. 12: Pipe mounting (wall-mount housing)
245 (9.65)
~110 (~4.33)
210 (8.27)
+0.5 (+0.019)
–0.5 (–0.019)
+0.5 (+0.019)
–0.5 (–0.019)
mm (inch)
Ø 20…70
(Ø 0.79…2.75)
~ ~ 6.1)155 (
mm (inch)

Proline Prosonic Flow 93 PROFIBUS DP/PA Installation
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Connecting the power supply
#Warning!
When connecting Ex-certified devices, please refer to the notes and diagrams in the Ex-specific
supplement to these Operating Instructions. Please do not hesitate to contact your Endress+Hauser
sales office if you have any questions.
!Note!
The measuring device does not have an internal power switch. For this reason, assign the measuring
device a switch or power-circuit breaker which can be used to disconnect the power supply line
from the power grid.
Connecting the power supply
#Warning!
• Risk of electric shock. Switch off the power supply before opening the device. Do not install or
wire the device while it is connected to the power supply. Failure to comply with this precaution
can result in irreparable damage to the electronics.
• Risk of electric shock. Connect the protective ground to the ground terminal on the housing
before the power supply is applied (not required for galvanically isolated power supply).
• Compare the specifications on the nameplate with the local supply voltage and frequency. The
national regulations governing the installation of electrical equipment also apply.
1. Remove the cover of the connection compartment from the transmitter housing.
2. Route the power supply cable through the cable entries.
3. Wire the power supply cable.
4. Tighten the cable gland.
5. Screw the connection compartment cover back onto the transmitter housing.
A0011363
Fig. 13: Connecting the power supply; cable cross-section: max. 2.5 mm2(14 AWG)
a Cable for power supply: 85 to 260 V AC, 20 to 55 V AC, 16 to 62 V DC
Terminal No. 1: L1 for AC, L+ for DC
Terminal No. 2: N for AC, L- for DC
a1 Ground terminal for protective ground
Switching on the measuring device
1. Perform the post-connection check as specified in the checklist →ä74.
2. Switch on the supply voltage for the device. The device performs internal test functions.
Various messages appear on the display.
3. Normal measuring mode commences. Various measured value and/or status variables appear
on the display (HOME position).
!Note!
If startup fails, an appropriate error message is displayed, depending on the cause →ä135.
12
a1a
a
+
22
–
23
+
20
–
21
+
24
–
25
+
26
–
27
L1 (L+) N (L-)
A
A

Installation Proline Prosonic Flow 93 PROFIBUS DP/PA
20 Endress+Hauser
Running the "Sensor Installation" Quick Setup menu
!Note!
• If you are not familiar with the operation of the device →ä75.
• The following section only describes the steps necessary for clamp-on and insertion type of
mounting within the "Sensor Installation" Quick Setup.
Running the Quick Setup for clamp-on type of mounting
1. Enter or select installation-specific values or the values specified here.
2. Read off the installation distances necessary for mounting.
Subsequent procedure
The sensors can be installed once the installation distances have been determined:
• Prosonic Flow P (DN 15 to 65 / ½ to 2½") →ä37
• Prosonic Flow P (DN 50 to 4000 / 2 to 160") →ä37
•ProsonicFlowW→ä41
Home position →Quick Setup →Setup sensor
↓
Language
QS sensor units
CH1 →Channel
Clamp-on →Measurement
Sensor type
1 or 2 →Sensor configuration = Number of traverses
Pipe standard
Nominal diameter
Pipe material
Sound velocity pipe
Pipe diameter
Circumference
Wall thickness
Liquid Installation
distances for
measurement via
one traverse:
Installation
distances for
measurement via
two traverses:
Temperature
Sound velocity liquid
Position sensor →–
Wire length →–
Sensor distance →
No →Other measurement?
No →Other channel?
↓
Setup sensor