Endress+Hauser Proline Prosonic Flow B 200 User manual

Brief Operating Instructions
Proline Prosonic Flow B 200
Ultrasonic flow measuring system
These Instructions are Brief Operating Instructions; they do not replace the
Operating Instructions included in the scope of supply.
For detailed information, refer to the Operating Instructions and other
documentation on the CD-ROM provided or visit "www.endress.com/
deviceviewer".
KA01096D/06/EN/01.11
71147011

Table of contents Proline Prosonic Flow B 200
2 Endress+Hauser
Table of contents
1 Document conventions ...................................... 3
1.1 Document conventions ........................................... 3
2 Basic safety instructions ...................................... 5
2.1 Requirements for the personnel ....................................... 5
2.2 Designated use ............................................... 5
2.3 Workplace safety .............................................. 6
2.4 Operational safety .............................................. 6
2.5 Product safety ................................................ 6
3 Product description ......................................... 7
3.1 Product design ............................................... 7
4 Incoming acceptance and product identification ..................... 8
4.1 Incoming acceptance ............................................ 8
4.2 Product identification ............................................ 9
5 Storage and transport ...................................... 10
5.1 Storage conditions ............................................. 10
5.2 Transporting the product .......................................... 10
6 Mounting ............................................... 12
6.1 Mounting requirements .......................................... 12
6.2 Mounting the measuring device ...................................... 16
6.3 Post-mounting check ............................................ 17
7 Electrical connection ....................................... 19
7.1 Connection conditions ........................................... 19
7.2 Connecting the measuring device ...................................... 20
7.3 Special connection instructions ....................................... 22
7.4 Ensuring the degree of protection ...................................... 22
7.5 Post-connection check ........................................... 22
8 options ................................................ 23
8.1 Structure and function of the operating menu ................................ 23
8.2 Access to the operating menu via the local display .............................. 24
8.3 Access to the operating menu via the operating tool ............................. 30
9 Commissioning ........................................... 31
9.1 Function check .............................................. 31
9.2 Switching on the measuring device ..................................... 31
9.3 Setting the operating language ....................................... 31
9.4 Configuring the measuring device ..................................... 32
9.5 Defining the tag name ........................................... 32
9.6 Protecting settings from unauthorized access ................................ 33
10 Diagnostic information ...................................... 34

Proline Prosonic Flow B 200 Document conventions
Endress+Hauser 3
1 Document conventions
1.1 Document conventions
1.1.1 Safety symbols
Symbol Meaning
DANGER
A0011189-EN
DANGER!
This symbol alerts you to a dangerous situation. Failure to avoid this situation will
result in serious or fatal injury.
WARNING
A0011190-EN
WARNING!
This symbol alerts you to a dangerous situation. Failure to avoid this situation can
result in serious or fatal injury.
CAUTION
A0011191-EN
CAUTION!
This symbol alerts you to a dangerous situation. Failure to avoid this situation can
result in minor or medium injury.
NOTICE
A0011192-EN
NOTICE!
This symbol contains information on procedures and other facts which do not result
in personal injury.
1.1.2 Electrical symbols
Symbol Meaning
A0011197
Direct current
A terminal to which DC voltage is applied or through which direct current flows.
A0011198
Alternating current
A terminal to which alternating voltage (sine-wave) is applied or through which alternating current flows.
)
A0011200
Ground connection
A grounded terminal which, as far as the operator is concerned, is grounded via a grounding system.
*
A0011199
Protective ground connection
A terminal which must be connected to ground prior to establishing any other connections.
A0011201
Equipotential connection
A connection that has to be connected to the plant grounding system: This may be a potential equalization
line or a star grounding system depending on national or company codes of practice.
1.1.3 Tool symbols
A0011219 A0011220 A0011221 A0011222
Phillips head screwdriver Flat blade screwdriver Allen key Hexagon wrench

Document conventions Proline Prosonic Flow B 200
4 Endress+Hauser
1.1.4 Symbols for certain types of information
Symbol Meaning
A0011182
Allowed
Indicates procedures, processes or actions that are allowed.
A0011183
Preferred
Indicates procedures, processes or actions that are preferred.
A0011184
Forbidden
Indicates procedures, processes or actions that are forbidden.
A0011193
Tip
Indicates additional information.
A0011194
Reference to documentation
Refers to the corresponding device documentation.
A0011195
Reference to page
Refers to the corresponding page number.
A0011196
Reference to graphic
Refers to the corresponding graphic number and page number.
,… ,
Series of steps
ÃResult of a sequence of actions
1.1.5 Symbols in graphics
Symbol Meaning
1, 2, 3,... Item numbers
,… ,
Series of steps
A, B, C, ... Views
A-A, B-B, C-C, ... Sections
A0013441
Flow direction
-
A0011187
Hazardous area
Indicates a hazardous area.
.
A0011188
Safe area (non-hazardous area)
Indicates a non-hazardous area.

Proline Prosonic Flow B 200 Basic safety instructions
Endress+Hauser 5
2 Basic safety instructions
2.1 Requirements for the personnel
The personnel must fulfill the following requirements for its tasks:
►Trained, qualified specialists must have a relevant qualification for this specific function and
task
►Are authorized by the plant owner/operator
►Are familiar with federal/national regulations
►Before beginning work, the specialist staff must have read and understood the instructions in
the Operating Instructions and supplementary documentation as well as in the certificates
(depending on the application)
►Following instructions and basic conditions
2.2 Designated use
Application and media
The measuring device described in these Instructions is intended only for flow measurement of
gases.
Depending on the version ordered, the measuring device can also measure potentially explosive,
flammable, poisonous and oxidizing media.
To ensure that the measuring device remains in proper condition for the operation time:
►Only use the measuring device in full compliance with the data on the nameplate and the
general conditions listed in the Operating Instructions and supplementary documentation.
►Based on the nameplate, check whether the ordered device is permitted for the intended use
in the hazardous area (e.g. explosion protection, pressure vessel safety).
►Use the measuring device only for media against which the process-wetted materials are
adequately resistant.
Incorrect use
The manufacturer is not liable for damage caused by improper or non-designated use.
NOTICE
Danger of breakage of the sensor due to corrosive or abrasive fluids!
►Verify the compatibility of the process fluid with the sensor material.
►Ensure the resistance of all fluid-wetted materials in the process.
►Observe the specified maximum process pressure.
Residual risks
External surface temperature of the transmitter can increase by 20 K due to power consumption
of internal electronical components. Hot process fluids passing through the measuring device
will further increase the surface temperature of the measuring device. Especially the surface of
the sensor can reach temperatures which are close to process temperature.
Possible burn hazard due to fluid temperatures!
►For elevated fluid temperature, ensure protection against contact to prevent burns.

Basic safety instructions Proline Prosonic Flow B 200
6 Endress+Hauser
2.3 Workplace safety
For work on and with the device:
►Wear the required personal protective equipment according to federal/national regulations.
For welding work on the piping:
►Do not ground the welding unit via the measuring device.
2.4 Operational safety
Risk of injury.
►Operate the device in proper technical condition and fail-safe condition only.
►The operator is responsible for interference-free operation of the device.
2.5 Product safety
This measuring device is designed in accordance with good engineering practice to meet state-
of-the-art safety requirements, has been tested, and left the factory in a condition in which they
are safe to operate.
It fulfills general safety requirements and legal requirements. It also conforms to the EC directives
listed in the device-specific EC declaration of conformity. Endress+Hauser confirms this fact by
applying the CE mark.

Proline Prosonic Flow B 200 Product description
Endress+Hauser 7
3 Product description
3.1 Product design
A0016199
å 1 Important components of a measuring device
1 Electronics compartment cover
2 Display module
3 Main electronics module
4 Cable glands
5 Transmitter
6 I/O electronics module
7 Terminals (spring loaded terminals, pluggable)
8 Connection compartment cover
9 Sensor
10 Transducer

Incoming acceptance and product identification Proline Prosonic Flow B 200
8 Endress+Hauser
4 Incoming acceptance and product identification
4.1 Incoming acceptance
A0015502
1
+
2
1
+
2
A0013843
A0013695
A0015502
A0013698
A0015502
i
i
DELIVERY NOTE
A0013699

Proline Prosonic Flow B 200 Incoming acceptance and product identification
Endress+Hauser 9
A0015502
A0013697
If one of the conditions does not comply, contact your Endress+Hauser distributor.
4.2 Product identification
The following options are available for identification of the measuring device:
• Nameplate specifications
• Order code with breakdown of the device features on the delivery note
•Enter serial numbers from nameplates in W@M Device Viewer
(www.endress.com/deviceviewer): All information about the measuring device is displayed.
For an overview of the scope of the Technical Documentation provided, refer to the following:
The W@M Device Viewer : Enter the serial number from the nameplate
(www.endress.com/deviceviewer)
Order code:
Ext. ord. cd.:
Ser. no.:
1
2
3
A0014053
å 2 Example of a nameplate
1 Order code
2 Serial number (Ser. no.)
3 Extended order code (Ext. ord. cd.)
For detailed information about interpreting the nameplate specifications, refer to the
Operating Instructions for the device on the CD-ROM provided

Storage and transport Proline Prosonic Flow B 200
10 Endress+Hauser
5 Storage and transport
5.1 Storage conditions
Observe the following notes for storage:
• Store in original packaging.
• Do not remove protective covers or protective caps installed on process connections.
• Protect from direct sunlight.
•Storage temperature: –40 to +80 °C (–40 to +176 °F)
• Store in a dry and dust-free place.
• Do not store outdoors.
5.2 Transporting the product
!WARNING
Center of gravity of the measuring device is higher than the suspension points of the
webbing slings.
Risk of injury if the measuring device slips.
►Secure the measuring device from rotating or slipping.
►Observe the weight specified on the packaging (stick-on label).
►Observe the transport instructions on the stick-on label on the electronics compartment cover.
A0015606
Observe the following notes during transport:
•Transport the measuring device to the measuring point in the original packaging.
• Do not remove protective covers or protective caps installed on process connections. They
prevent mechanical damage to the sealing surfaces and fouling in the measuring tube.

Proline Prosonic Flow B 200 Storage and transport
Endress+Hauser 11
A0015604
A0015605

Mounting Proline Prosonic Flow B 200
12 Endress+Hauser
6 Mounting
6.1 Mounting requirements
No special measures such as supports are necessary. External forces are absorbed by the
construction of the device.
6.1.1 Mounting position
Mounting location
A0015543
Orientation
The direction of the arrow on the sensor helps you to install the sensor according to the flow
direction.
Install the measuring device in a parallel plane free of external mechanical stress.

Proline Prosonic Flow B 200 Mounting
Endress+Hauser 13
A0015895
Orientation Compact version
AVertical orientation
A0015545
BHorizontal orientation, transmitter head
up *
A0015589
CHorizontal orientation, transmitter head
down *
A0015590
DHorizontal orientation, transmitter head
at side
A0015592
* A maximum deviation of only ±3 ° is permitted for the horizontal alignment of the
transducers.
0°
+3°
–3°
0°
+3°
–3°
A0016534
Inlet and outlet runs
The sensor should be mounted upstream of assemblies such as valves, T-sections, elbows etc.
where possible. As a minimum, the inlet and outlet runs shown below must be observed to
achieve the specific accuracy of the device. The longest inlet run shown must be observed if two
or more flow disturbances are present.
For the dimensions and installation lengths of the device, see the "Technical Information"
document, "Mechanical construction" section

Mounting Proline Prosonic Flow B 200
14 Endress+Hauser
Single-path version: DN 50 (2"), DN 80 (3")
A
20 × DN 3 × DN
B
C D
1 2
20 × DN 3 × DN
1 2
20 × DN 3 × DN
1 2
20 × DN 3 × DN
1 2
A0015453
å 3 Single-path version: minimum inlet and outlet runs with various flow obstructions
A 90 ° elbow or T-section
B Pump
C 2× 90 ° elbow 3-dimensional
D Control valve
1 Inlet run
2 Outlet run

Proline Prosonic Flow B 200 Mounting
Endress+Hauser 15
Two-path version: DN 100 to 200 (4 to 8")
A
10 × DN 3 × DN
B
C D
1 2
10 × DN 3 × DN
1 2
10 × DN 3 × DN
1 2
10 × DN 3 × DN
1 2
A0015553
å 4 Two-path version: minimum inlet and outlet runs with various flow obstructions
A 90 ° elbow or T-section
B Pump
C 2× 90 ° elbow 3-dimensional
D Control valve
1 Inlet run
2 Outlet run
6.1.2 Requirements from environment and process
Ambient temperature range
Measuring device –40 to +60 °C (–40 to +140 °F)
Local display –20 to +60 °C (–4 to +140 °F), the readability of the display may be impaired at
temperatures outside the temperature range.
►If operating outdoors:
Avoid direct sunlight, particularly in warm climatic regions.
System pressure
Sensor
Max. 10 bar (145 psi)
Thermal insulation
For optimum temperature and methane fraction measurement (order characteristic for "Sensor
version", option 2), make sure that heat is neither lost nor applied to the sensor. Thermal
insulation can ensure that such heat transfer does not take place.
Thermal insulation is particularly recommended in situations where there is a large difference
between the process temperature and the ambient temperature. This can result in heat

Mounting Proline Prosonic Flow B 200
16 Endress+Hauser
convection errors during temperature measurement. A further factor which can lead to
measurement errors due to heat convection is a low flow velocity.
6.2 Mounting the measuring device
6.2.1 Required tools
For transmitter
• For turning the transmitter housing: Open-ended wrench 8 mm (0.31 in)
• For opening the securing clamps: Allen key M3
For sensor
For flanges and other process connections: Corresponding mounting tools
6.2.2 Preparing the measuring device
1. Remove all remaining transport packaging.
2. Remove any protective covers or protective caps present from the sensor.
3. Remove stick-on label on the electronics compartment cover.
6.2.3 Mounting the measuring device
!WARNING
Danger due to improper process sealing!
►Ensure that the inside diameters of the gaskets are greater than or equal to that of the process
connections and piping.
►Ensure that the gaskets are clean and undamaged.
►Install the gaskets correctly.
1. Ensure that the direction of the arrow on the sensor matches the flow direction of the
medium.
2. Install the measuring device or turn the transmitter housing so that the cable entries do
not point upwards.
Ã
A0013964
6.2.4 Turning the transmitter housing
To provide easier access to the connection compartment or display module, the transmitter
housing can be turned:

Proline Prosonic Flow B 200 Mounting
Endress+Hauser 17
max. 350°
8 mm 8 mm
A0013713
6.2.5 Turning the display module
+E
–
1
3 mm
A0013905
6.3 Post-mounting check
Is the device undamaged (visual inspection)? q
Does the measuring device conform to the measuring point specifications?
For example:
• Process temperature
• Process pressure (refer to the section on "Pressure-temperature ratings" in the "Technical Information"
document on the CD-ROM provided)
•Ambient temperature range (® ä 15)
• Measuring range
q
Has the correct orientation for the sensor been selected (® ä 12)?
•According to sensor type
• According to medium temperature
• According to medium properties (outgassing, with entrained solids)
q
Does the arrow on the sensor match the direction of flow of the medium through the piping
(® ä 12)? q

Mounting Proline Prosonic Flow B 200
18 Endress+Hauser
Are the measuring point identification and labeling correct (visual inspection)? q
Is the device adequately protected from precipitation and direct sunlight? q
Are the securing screw and securing clamp tightened securely? q

Proline Prosonic Flow B 200 Electrical connection
Endress+Hauser 19
7 Electrical connection
7.1 Connection conditions
7.1.1 Required tools
• For cable entries: Use corresponding tools
• For securing clamp: Allen key M3
• Wire stripper
• When using stranded cables: Crimping tool for wire end ferrule
•For removing cables from terminal: Flat blade screwdriver £ 3 mm (0.12 in)
7.1.2 Requirements for connecting cable
The connecting cables provided by the customer must fulfill the following requirements.
Electrical safety
In accordance with applicable federal/national regulations.
Cable specification
•Permitted temperature range: –40 °C (–40 °F) to ³ 80 °C (176 °F); at least ambient
temperature + 20 K
• A normal device cable suffices if only the analog signal is used.
• A shielded cable is recommended if using the HART protocol.
• Cable diameter
–Included cable glands: M20 × 1.5 with cable Æ 6 to 12 mm (0.24 to 0.47 in)
– Plug-in spring terminals for wire cross-sections 0.5 to 2.5 mm2 (20 to 14 AWG)
7.1.3 Requirements for the supply unit
Supply voltage
An external power supply is required for each output.
Order characteristic for
"Output"
Minimum terminal voltage1) Maximum terminal voltage
Option CFor 4 mA: ³ DC 18 V
For 20 mA: ³ DC 14 V
DC 30 V
1) External supply voltage of the power supply unit with load (® ä 19)
Load
0 to 500 W, depending on the external supply voltage of the power supply unit
7.1.4 Terminal assignment
The terminal assignment for the electrical connection can be found on he nameplate of the I/O
electronic module.

Electrical connection Proline Prosonic Flow B 200
20 Endress+Hauser
open
1 2
2-wire / Flow Spare part
71108602
3 4
[04/05]
HART
10mm
1 11 1
A0013703
å 5 Example of a nameplate on the I/O electronic module
1 Information on the outputs and their terminal assignment
7.1.5 Preparing the measuring device
1. Remove dummy plug if present.
2. NOTICE! Insufficient sealing of the housing. Operational reliability of the measuring
device could be defeated. Use suitable cable glands corresponding to the degree of
protection.
If measuring device is delivered without cable glands:
Provide suitable cable gland for corresponding connecting cable (® ä 19).
3. If measuring device is delivered with cable glands:
Observe cable specification (® ä 19).
7.2 Connecting the measuring device
NOTICE
Limitation of electrical safety due to incorrect connection!
►For use in potentially explosive atmospheres, observe the information in the device-specific
Ex documentation.