Endress+Hauser Levelflex M FMP40 User manual

BA363F/00/en/03.09
No. 71074941
Valid as of software version:
01.08.zz
Operating Instructions
Levelflex M FMP40
Run Time Measurement

Brief overview Levelflex M FMP40 with HART/4...20 mA
2Endress+Hauser
Brief overview
For quick and simple commissioning:
Safety instructions →ä6
Explanation of the warning symbols
You can find special instructions at the appropriate position in the chapter
in question. The positions are indicated with the icons Warning #,
Caution "and Note !
Æ
Installation →ä13
The steps for installing the device and installation conditions (e.g. dimensions)
can be found here.
Æ
Wiring →ä28
The device is virtually completely wired on delivery.
Æ
Display and operating elements →ä34
An overview of the arrangement of the display and operating elements
can be found here.
Æ
Commissioning via display VU331 →ä45
In the "Commissioning" section, you learn how to switch on the device and
check the functions.
Æ
Commissioning via Endress+Hauser operating program →ä58
In the "Commissioning" section, you learn how to switch on the device and
check the functions.
Additional information on the operation via the Endress+Hauser operating
program (FieldCare) can be found in Operating Instructions BA027S/04.
Æ
Troubleshooting →ä67
If faults occur during operation, use the checklist to localize the cause.
Here you can find measures you can take yourself to take remedial action
against the fault.
Æ
Index →ä89
You can find important terms and keywords on the individual sections here.
Use the keyword index to find the information you need quickly and efficiently.

Levelflex M FMP40 with HART/4...20 mA Brief overview
Endress+Hauser 3
Brief Operating Instructions
L00-FMP4xIxx-19-00-00-en-004
!Note!
These Operating Instructions explain how to install and commission the level transmitter. All
functions that are required for a typical measuring task are taken into account here.
In addition, the Levelflex M provides many other functions for optimizing the measuring point and
converting measured values. These functions are not included in these Operating Instructions.
An overview of all the device functions can be found on →ä82.
An extensive description of all the device functions can be found in BA366F - "Description of
Device Functions" on the enclosed CD-ROM.
Operating Instructions can also be found on our homepage: www.endress.com
E
+
-
+
E
+
-
E
-
… …
…
KA283F/00/a2/08.08
71079005
DK2
DK1
SD
SD
UB
UB
DL
LL
LL
F
F
LILI
UP
DI
DI
E
LN
LN
E
71079005
Levelflex M - Brief operating instructions
input E
(see sketch)
input F
(see sketch) displayed
D und D are
LI
000
measured value
Group
selection
00
basic setup
01
safety settings
09
display
04
linearisation
05
extended calibr.
0C
system
parameters
092
language
0A
diagnostics
0A0
present
error
002
tank
properties
004
process
cond.
005
empty
calibr.
006
full
calibr.
008
dist./
meas value
059
upper block.
dist
003
medium
property
008
dist./
meas value
- envel. curve
- substracted
signal
- mapping
- single curve
- cyclic
= 100: unlocked
¹ 100: locked
09A
plot settings
09B
recording
curve
0A1
previous
error
0A4
unlock
parameter
(333 =
reset
customer
parameters)
0A3
reset
threaded
connection
1½
(G 1
:
reference point of
measurement
¾ or BSP
¾orG ½)
¾or1½NPT
03
length
adjustment
032
probe
033
probe
length
034
determine
length
0.1 - 2
0E
envelope curve
Contrast: +or +
- partially
filled
- fully
flooded
- standard
- fast
change
- test: no filter
- slow
change
If shortened
please enter probe length here.
E = empty calibr. (= zero) - setting in 005
F = full calibr. (= span) - setting in 006
D = distance interface (distance flange / DK ) - display in 0A6
L = level interface (distance probe end / DK ) - display in 0A5
D = distance complete level - display in 0A5
L = level complete - display in 0A6
LN = probe length - setting in 033
UB = upper blocking distance - setting in 059
UP = thickness upper medium
SD = safety distance - setting in 015
I
I
L
L
2
1
flange:
reference point of
measurement

Brief overview Levelflex M FMP40 with HART/4...20 mA
4Endress+Hauser

Levelflex M FMP40 with HART/4...20 mA Table of contents
Endress+Hauser 5
Table of contents
1 Safety instructions . . . . . . . . . . . . . . . . 6
1.1 Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.2 Installation, commissioning and operation . . . . . . . . 6
1.3 Operational safety and process safety . . . . . . . . . . . . 6
1.4 Safety conventions and icons . . . . . . . . . . . . . . . . . . 7
2 Identification . . . . . . . . . . . . . . . . . . . . 8
2.1 Device designation . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.2 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.3 Certificates and approvals . . . . . . . . . . . . . . . . . . . 12
2.4 Registered trademarks . . . . . . . . . . . . . . . . . . . . . . 12
3 Installation . . . . . . . . . . . . . . . . . . . . . 13
3.1 Quick installation guide . . . . . . . . . . . . . . . . . . . . . 13
3.2 Incoming acceptance, transport, storage . . . . . . . . . 14
3.3 Installation conditions . . . . . . . . . . . . . . . . . . . . . . 15
3.4 General information on interface measurement . . . 17
3.5 Special information on interface measurement . . . . 19
3.6 Installation instructions . . . . . . . . . . . . . . . . . . . . . 20
3.7 Post-installation check . . . . . . . . . . . . . . . . . . . . . . 27
4 Wiring . . . . . . . . . . . . . . . . . . . . . . . . 28
4.1 Quick wiring guide . . . . . . . . . . . . . . . . . . . . . . . . 28
4.2 Connecting the measuring unit . . . . . . . . . . . . . . . 30
4.3 Recommended connection . . . . . . . . . . . . . . . . . . 33
4.4 Degree of protection . . . . . . . . . . . . . . . . . . . . . . . 33
4.5 Post-connection check . . . . . . . . . . . . . . . . . . . . . . 33
5 Operation . . . . . . . . . . . . . . . . . . . . . . 34
5.1 Quick operation guide . . . . . . . . . . . . . . . . . . . . . . 34
5.2 Display and operating elements . . . . . . . . . . . . . . . 36
5.3 Local operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
5.4 Displaying and acknowledging error messages . . . . 41
5.5 HART communication . . . . . . . . . . . . . . . . . . . . . . 44
6 Commissioning. . . . . . . . . . . . . . . . . . 45
6.1 Function check . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
6.2 Switching on the measuring device . . . . . . . . . . . . 45
6.3 Basic Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
6.4 Basic Setup with the VU331 . . . . . . . . . . . . . . . . . 48
6.5 Envelope curve with VU331 . . . . . . . . . . . . . . . . . 54
6.6 Function "Envelope Curve Display" (0E3) . . . . . . . 55
6.7 Basic Setup with the Endress+Hauser
operating program . . . . . . . . . . . . . . . . . . . . . . . . . 58
7 Maintenance. . . . . . . . . . . . . . . . . . . . 61
7.1 Exterior cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . 61
7.2 Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
7.3 Repairs to Ex-approved devices . . . . . . . . . . . . . . . 61
7.4 Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
8 Accessories . . . . . . . . . . . . . . . . . . . . . 62
8.1 Weather protection cover . . . . . . . . . . . . . . . . . . . . 62
8.2 Remote display and operation FHX40 . . . . . . . . . . . 63
8.3 Centering disks . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
8.4 Commubox FXA191 HART . . . . . . . . . . . . . . . . . . 65
8.5 Commubox FXA195 HART . . . . . . . . . . . . . . . . . . 65
8.6 Commubox FXA291 . . . . . . . . . . . . . . . . . . . . . . . 65
8.7 ToF adapter FXA291 . . . . . . . . . . . . . . . . . . . . . . . 65
8.8 Adapter flange FAU70E / FAU70A . . . . . . . . . . . . 66
8.9 HART loop converter HMX50 . . . . . . . . . . . . . . . . 66
9 Troubleshooting . . . . . . . . . . . . . . . . . 67
9.1 Troubleshooting instructions . . . . . . . . . . . . . . . . . 67
9.2 System error messages . . . . . . . . . . . . . . . . . . . . . . 68
9.3 Application errors . . . . . . . . . . . . . . . . . . . . . . . . . 70
9.4 Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
9.5 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
9.6 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
9.7 Software history . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
9.8 Contact addresses of Endress+Hauser . . . . . . . . . . . 73
10 Technical data . . . . . . . . . . . . . . . . . . . 74
10.1 Additional technical data . . . . . . . . . . . . . . . . . . . . 74
11 Appendix. . . . . . . . . . . . . . . . . . . . . . . 82
11.1 HART operating menu (display module) . . . . . . . . . 82
11.2 Description of functions . . . . . . . . . . . . . . . . . . . . . 84
11.3 Function and system design . . . . . . . . . . . . . . . . . . 84
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

Safety instructions Levelflex M FMP40 with HART/4...20 mA
6Endress+Hauser
1 Safety instructions
1.1 Designated use
The Levelflex M FMP40 is a compact level transmitter for the continuous measurement of the total
level and the interface level in liquids. Measuring principle: guided level radar /
TDR: Time Domain Reflectometry.
1.2 Installation, commissioning and operation
The Levelflex M is designed to meet state-of-the-art safety requirements and conforms to applicable
standards and EC regulations. If installed incorrectly or used for applications for which it is not
intended, however, it is possible that application-related dangers may arise, e.g. product overflow
due to incorrect installation or configuration. For this reason, installation, connection to the
electricity supply, commissioning, operation and maintenance of the measuring system must only
be carried out by trained, qualified specialists authorized to perform such work by the facility's
owner-operator. The specialist must have read and understood these Operating Instructions and
must follow the instructions they contain. Modifications and repairs to the device are permissible
only when they are expressly approved in the Operating Instructions.
1.3 Operational safety and process safety
The measuring device meets the general safety requirements according to EN 61010-1 and the
EMC requirements of IEC/EN 61326 in addition to NAMUR Recommendations NE 21 and NE 43.
Alternative monitoring measures must be taken to ensure operational safety and process safety
during configuration, testing and maintenance word on the device.
Hazardous areas
If using the measuring system in hazardous areas, the appropriate national standards must be
observed. The device is accompanied by separate Ex documentation, which is an integral part of this
documentation. The installation regulations, connection values and safety instructions listed in this
document must be observed.
• Ensure that all personnel are suitably qualified.
• Measuring point requirements with regard to measurement and safety must be observed.

Levelflex M FMP40 with HART/4...20 mA Safety instructions
Endress+Hauser 7
1.4 Safety conventions and icons
In order to highlight safety-relevant or alternative operating procedures in the manual, the following
conventions have been used, each indicated by a corresponding symbol in the margin.
Safety instructions
#Warning!
A warning highlights actions or procedures which, if not performed correctly, will lead to personal
injury, a safety hazard or the destruction of the device.
"Caution!
Caution highlights actions or procedures which, if not performed correctly, may lead to personal
injury or incorrect functioning of the device.
!Note!
A note highlights actions or procedures which, if not performed correctly, can have an indirect effect
on operation or trigger an unexpected response on the part of the device.
Explosion protection
0Explosion-protected, type-examined equipment
If the device has this symbol embossed on its nameplate, it can be used in a hazardous area or a
non-hazardous area, according to the approval.
-Hazardous areas
This symbol is used in the drawings of these Operating Instructions to indicate hazardous areas.
Devices in hazardous areas, or cables for such devices, must have appropriate explosion protection.
. Safe area (non-hazardous area)
This symbol is used in the drawings of these Operating Instructions to indicate non-hazardous areas.
Devices in the non-hazardous area also have to be certified if connecting cables lead into the
hazardous area.
Electrical symbols
%Direct voltage
A terminal to which DC voltage is applied or through which direct current flows.
&Alternating voltage
A terminal to which alternating voltage (sine-wave) is applied or through which alternating current
flows.
)Ground connection
A grounded terminal which, as far as the operator is concerned, is grounded by means of a grounding
system.
*Protective ground connection
A terminal which must be connected to ground prior to making any other connection to the
equipment.
+Equipotential connection
A connection that has to be connected to the plant grounding system:
This may be a potential equalization line or a star grounding system depending on national or
company codes of practice.
Temperature resistance of the connection cables
States that the connection cables must be resistant to a temperature of at least 85 °C.
Safety instruction
For safety instructions refer to the manual for the appropriate instrument version.
t >85°C

Identification Levelflex M FMP40 with HART/4...20 mA
8Endress+Hauser
2 Identification
2.1 Device designation
2.1.1 Nameplate
The following technical data are given on the device nameplate:
L00-FMP4xxxx-18-00-00-en-001
Fig. 1: Information on the nameplate of the Levelflex M FMP40 (example)
2.1.2 Ordering structure
This overview does not mark options which are mutually exclusive.
Made in Germany
D-79689 Maulburg
Dat./Insp.:
Order Code:
IP68 / NEMA 6P
Ser.-No.:
4-wire
ENDRESS+HAUSER
t >85°C
TA > 70°C :
D01301-A
if modification
see sep. label
X= Patents
LEVELFLEX-M
90 … 253 V AC 3,5VA
10,5…32VDC 1W
16 … 3 V DC 0,8W
Profibus PA
Foundation Fieldbus
LN= PN=
4 … 20 mA HART 2-wire
Order No
(see Order Information)
Communication
variant and
supply voltage
Serial number
Reference to additional
safety-relevant documentation
Designation according to Directive 94/9/EC
and designation of protection
10 Approval:
A Non-hazardous area
F Non-hazardous area, WHG
1 ATEX II 1/2G Ex ia IIC T6/IECEx Zone 0/1
2 ATEX II 1/2D, Alu blind cover
3 ATEX II 2G Ex em (ia) IIC T6/IECEx Zone1
4 ATEX II 1/3D
5 ATEX II 1/2G Ex ia IIC T6, ATEX II 1/3D
6 ATEX II 1/2G Ex ia IIC T6, WHG
7 ATEX II 1/2G Ex d (ia) IIC T6
8 ATEX II 1/2G Ex ia IIC T6, ATEX II 1/3D, WHG
G ATEX II 3G Ex nA II T6
C NEPSI Ex em (ia) IIC T6
I NEPSI Ex ia IIC T6
J NEPSI Ex d (ia) IIC T6
QNEPSIDIP
R NEPSI Ex nA II T6
M FM DIP Cl.II Div.1 Gr.E-G N.I.
S FM IS Cl.I,II,III Div.1 Gr.A-G N.I.
T FM XP Cl.I,II,III Div.1 Gr.A-G
N CSA General Purpose
P CSA DIP Cl.II Div.1 Gr.G + coal dust, N.I.
U CSA IS Cl.I,II,III Div.1 Gr.A-D,G + coal dust, N.I.
V CSA XP Cl.I,II,III Div.1 Gr.A-D,G + coal dust, N.I.
W IEC Ex td A20/21
X IEC Ex td A20/22
K *TIIS Ex ia IIC T4
L TIIS Ex d (ia) IIC T4
Y Special version, to be specified

Levelflex M FMP40 with HART/4...20 mA Identification
Endress+Hauser 9
20 Probe:
A Rope 4mm / 1/6", mainly liquid
B Rope 6mm / 1/4", solid
H Rope 6mm / 1/4", PA > steel, solid, Tmax = 100°C / 212°F
P Rod 6mm, liquid
1 Rod 12mm, liquid
K Rod 16mm, mainly liquid
L Coax, liquid
Y Special version, to be specified
30 Probe length:
A ..... mm, rope 4mm, 316
B ..... mm, rope 6mm, 316
C ..... inch rope 1/6", 316
D ..... inch, rope 1/4", 316
E ..... mm, rope 6mm, PA > steel
F ..... inch, rope 1/4", PA > steel
K ..... mm, rod 16mm, 316L
L ..... mm, coax, 316L
M ..... inch, rod 16mm, 316L
N ..... inch, coax, 316L
P ..... mm, rod 6mm, 316L
R ..... inch, rod 6mm, 316L
S *..... mm, rod 16mm, 316L, 500mm divisible
T *..... mm, rod 16mm, 316L, 1000mm divisible
U *..... inch, rod 16mm, 316L, 500mm divisible
V *..... inch, rod 16mm, 316L, 1000mm divisible
1 ..... mm rod 12mm, AlloyC22
2 ..... mm coax, AlloyC22
3 ..... inch, rod 12mm, AlloyC22
4 ..... inch, coax, AlloyC22
Y Special version, to be specified
40 O-ring Material; Temperature:
2 Viton; -30...150°C/-22...302°F
3 EPDM; -40...120°C/-40...248°F
4 Kalrez; -5...150°C/23...302°F
9 Special version, to be specified
50 Process Connection:
ACJ 1-1/2" 150lbs RF, 316/316L flange ANSI B16.5
ACM 1-1/2" 150lbs, AlloyC22 >316/316L flange ANSI B16.5
ADJ 1-1/2" 300lbs RF, 316/316L flange ANSI B16.5
ADM 1-1/2" 300lbs, AlloyC22 >316/316L flange ANSI B16.5
AEJ 2" 150lbs RF, 316/316L flange ANSI B16.5
AEM 2" 150lbs, AlloyC22 >316/316L flange ANSI B16.5
AFJ 2" 300lbs RF, 316/316L flange ANSI B16.5
AFM 2" 300lbs, AlloyC22 >316/316L flange ANSI B16.5
ALJ 3" 150lbs RF, 316/316L flange ANSI B16.5
ALM 3" 150lbs, AlloyC22 >316/316L flange ANSI B16.5
AMJ 3" 300lbs RF, 316/316L flange ANSI B16.5
AMM 3" 300lbs, AlloyC22 >316/316L flange ANSI B16.5
APJ 4" 150lbs RF, 316/316L flange ANSI B16.5
APM 4" 150lbs, AlloyC22 >316/316L flange ANSI B16.5
AQJ 4" 300lbs RF, 316/316L flange ANSI B16.5
AQM 4" 300lbs, AlloyC22 >316/316L flange ANSI B16.5
AWJ 6" 150lbs RF, 316/316L flange ANSI B16.5
AWM 6" 150lbs, AlloyC22 >316/316L flange ANSI B16.5
A3J 8" 150lbs RF, 316/316L flange ANSI B16.5
CFJ DN40 PN25/40 B1, 316L flange EN1092-1 (DIN2527 C)
CFM DN40 PN25/40, AlloyC22 >316L flange EN1092-1 (DIN2527)
CGJ DN50 PN25/40 B1, 316L flange EN1092-1 (DIN2527 C)
CGM DN50 PN25/40, AlloyC22 >316L flange EN1092-1 (DIN2527)
CMJ DN80 PN10/16 B1, 316L flange EN1092-1 (DIN2527 C)
CMM DN80 PN10/16, AlloyC22 >316L flange EN1092-1 (DIN2527)
CSJ DN80 PN25/40 B1, 316L flange EN1092-1 (DIN2527 C)
CSM DN80 PN25/40, AlloyC22 >316L flange EN1092-1 (DIN2527)
CQJ DN100 PN10/16 B1, 316L flange EN1092-1 (DIN2527 C)
CQM DN100 PN10/16, AlloyC22 >316L flange EN1092-1 (DIN2527)
CTJ DN100 PN25/40 B1, 316L flange EN1092-1 (DIN2527 C)

Identification Levelflex M FMP40 with HART/4...20 mA
10 Endress+Hauser
CTM DN100 PN25/40, AlloyC22 >316L flange EN1092-1 (DIN2527)
CWJ DN150 PN10/16 B1, 316L flange EN1092-1 (DIN2527 C)
CWM DN150 PN10/16, AlloyC22 >316L flange EN1092-1 (DIN2527)
CXJ DN200 PN16 B1, 316L flange EN1092-1 (DIN2527 C)
CRJ Thread ISO228 G3/4, 316L
GRJ Thread ISO228 G1-1/2, 316L
GRM Thread ISO228 G1-1/2, AlloyC22
CNJ Thread ANSI NPT3/4, 316L
GNJ Thread ANSI NPT1-1/2, 316L
GNM Thread ANSI NPT1-1/2, AlloyC22
KDJ 10K 40 RF, 316L flange JIS B2220
KDM 10K 40, AlloyC22 >316L flange JIS B2220
KEJ 10K 50 RF, 316L flange JIS B2220
KEM 10K 50, AlloyC22 >316L flange JIS B2220
KLJ 10K 80 RF, 316L flange JIS B2220
KLM 10K 80, AlloyC22 >316L flange JIS B2220
KPJ 10K 100 RF, 316L flange JIS B2220
KPM 10K 100, AlloyC22 >316L flange JIS B2220
YY9 Special version, to be specified
60 Power Supply; Output:
B 2-wire; 4-20mA SIL HART
D2-wire;PROFIBUSPA
F 2-wire; FOUNDATION Fieldbus
K 2-wire; 4-20mA HART, Interface measurement
G 4-wire 90-250VAC; 4-20mA SIL HART
H 4-wire 10.5-32VDC; 4-20mA SIL HART
Y Special version, to be specified
70 Operation:
1 W/o display, via communication
2 4-line display VU331, Envelope curve display on site
3 Prepared for FHX40, Remote display (Accessory)
9 Special version, to be specified
80 Type of Probe:
B *Compact, centering disk d=45mm, 316L, pipe diameter DN50/2" + DN65/2-1/2"
C *Compact, centering disk d=75mm, 316L, pipe diameter DN80/3" + DN100/4"
D *Spacer, center rod d=45mm, 316L,
pipe diameter DN50/2" + DN65/2-1/2", spacer, 400mm
E *Spacer, center rod d=75mm, 316L,pipe diameter DN80/3" + DN100/4",
spacer,400mm
F *Remote, cable 3m, top, center d=45mm, centering disk d=45mm, 316L
pipe diameter DN50/2" + DN65/2-1/2", 316L
G *Remote, cable 3m, top, center d=75mm, centering disk d=75mm, 316L,
pipe diameter DN80/3" + DN100/4", 316L
H *Remote, cable 3m, side, center d=45mm, centering disk d=45mm, 316L,
pipe diameter DN50/2" + DN65/2-1/2"
I *Remote, cable 3m, side, center d=75mm, centering disk d=75mm, 316L,
pipe diameter DN80/3" + DN100/4"
1 Compact, basic version
2 Spacer, 400mm
3 Remote, cable 3m, top entry
4 Remote, cable 3m, side entry
9 Special version, to be specified
90 Housing; Cable Entry:
A F12 Alu, coated IP68; gland M20
B F12 Alu, coated IP68; thread G1/2
C F12 Alu, coated IP68; thread NPT1/2
D F12 Alu, coated IP68; plug M12
E F12 Alu, coated IP68; plug 7/8"
G T12 Alu, coated IP68; gland M20 (Ex d > thread M20)
H T12 Alu, coated IP68; thread G1/2
J T12 Alu, coated IP68; thread NPT1/2
K T12 Alu, coated IP68; plug M12
L T12 Alu, coated IP68; plug 7/8"
M T12 Alu, coated IP68; gland M20 + OVP1)
N T12 Alu, coated IP68; thread G1/2 + OVP1)
P T12 Alu, coated IP68; thread NPT1/2+OVP1)
Q T12 Alu, coated IP68; plug M12 + OVP1)
50 Process Connection: