Endress+Hauser Liquiport 2010 CSP44 User manual

BA470C/07/EN/06.10
71118810
Valid as of:
Software version 01.01.00
Operating Instructions
Liquiport 2010 CSP44
Automatic sampler for liquid media
Maintenance & diagnostics

About this manual
This manual describes all the tasks you must perform for maintenance, diagnostics and
troubleshooting.
A description of the following is provided here:
• "Diagnostics" menu
– Diagnostics list
– Logbooks
– System information
– State of Outputs
– Systemtest/Reset
– Sensor change
– Manual hold
– Term information
– Simulation
– Sensor information
• Cleaning and maintenance
• Troubleshooting
• Accessories and spare parts
This manual does not include the following:
• Setup/General settings
--> Operating Instructions BA465C "Commissioning"
• Display/Operation
--> Operating Instructions BA465C "Commissioning"
• Inputs
--> Operating Instructions BA464C "Operation&settings"
•Outputs
--> Operating Instructions BA464C "Operation&settings"
• Sampling programs
--> Operating Instructions BA464C "Operation&settings"
• Additional functions
--> Operating Instructions BA464C "Operation&settings"
• Data management
--> Operating Instructions BA464C "Operation&settings"
• Calibration
--> Operating Instructions BA467C "Calibration"
• Expert
--> Internal Service Manual

Endress+Hauser
Liquiport 2010 CSP44
Table of contents
1 Maintenance. . . . . . . . . . . . . . . 4
1.1 Recommended maintenance . . . . . . . . . . . 4
1.2 Replacing the pump tube . . . . . . . . . . . . . . 5
1.3 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.4 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.5 Replacing the batteries . . . . . . . . . . . . . . . 10
2 Diagnostics menu . . . . . . . . . . 11
2.1 Diagnostics list . . . . . . . . . . . . . . . . . . . . . 11
2.2 Logbooks . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.3 System information . . . . . . . . . . . . . . . . . 14
2.4 Status of inputs/outputs . . . . . . . . . . . . . . 15
2.5 Systemtest/Reset . . . . . . . . . . . . . . . . . . . 15
2.6 Sensor change (for version with sensors with
the Memosens protocol) . . . . . . . . . . . . . . 17
2.7 Manual hold (for version with sensors with the
Memosens protocol) . . . . . . . . . . . . . . . . . 17
2.8 Term information . . . . . . . . . . . . . . . . . . . 17
2.9 Simulation . . . . . . . . . . . . . . . . . . . . . . . . 18
2.10 Sensor information (for version with sensors
with the Memosens protocol) . . . . . . . . . . 18
3 Troubleshooting . . . . . . . . . . . 19
3.1 Troubleshooting . . . . . . . . . . . . . . . . . . . . 19
3.2 System error messages . . . . . . . . . . . . . . . 19
3.3 Device-specific errors . . . . . . . . . . . . . . . . 37
3.4 Process errors without messages . . . . . . . . 39
3.5 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
3.6 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . 44
3.7 Software history . . . . . . . . . . . . . . . . . . . . 44
4 Accessories. . . . . . . . . . . . . . . 45
4.1 Accessories for Liquiport 2010 CSP44 . . . 45
4.2 Measuring cable . . . . . . . . . . . . . . . . . . . . 45
4.3 Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . 46
5 Spare parts . . . . . . . . . . . . . . . 48
Index . . . . . . . . . . . . . . . . . . . 50

Maintenance Liquiport 2010 CSP44
4Endress+Hauser
1 Maintenance
#Warning!
Process pressure and temperature, contamination, electrical voltage
Danger! Risk of serious or fatal injury!
• De-energize the device and disconnect the battery.
• If a sensor has to be removed during maintenance work, avoid hazards posed by pressure,
temperature and contamination.
"Caution!
Electrostatic discharge (ESD)
Risk of damaging the electronic components!
• For your own safety, only use genuine spare parts. With genuine parts, the function, accuracy
and reliability are also ensured after maintenance work.
• Take personal protective measures to avoid ESD.
1.1 Recommended maintenance
Maintenance work has to be carried out at regular intervals to ensure the efficient operation of
the sampler.
The maintenance work comprises:
• Replacing the wear parts
• Cleaning the device
The cleaning intervals depend heavily on:
• The medium
• The ambient conditions of the sampler (dust etc.)
• The programming intervals
For this reason, adapt the cleaning intervals to your specific requirements but always ensure that
these cleaning tasks are performed regularly.
Replacing wear parts
Wear parts are replaced by Endress+Hauser Service at one- and two-year intervals. Please
contact your local sales center in this regard.
Endress+Hauser offers its customers a maintenance contract. With a maintenance contract,
you can increase your level of operational safety and relieve your operating staff of some of
their workload. Ask your Endress+Hauser Service Organization for detailed information on
maintenance contracts.

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Endress+Hauser 5
1.2 Replacing the pump tube
#Warning!
Danger! Rotating parts!
• Take the sampler out of service before opening the peristaltic pump.
• Safeguard the sampler against accidental operation while working on the open peristaltic
pump.
Open the peristaltic pump as follows:
1. Take the sampler out of service by pausing a program that is currently running.
2. Open the fastening clip (item 3) and push the pump bracket (item 4) upwards.
3. Remove the knurled head screw (item 7) and open the pump head cover (item 5)
downwards.
a0014202
Fig. 1: Opening the peristaltic pump
2
3
4
5
6
7
Pump tube
Fastening clip
Pump bracket
Pump head cover
Positioning pin
Knurled head screw
a0014203
Fig. 2: Replacing the pump tube
2
8
9
10
Pump tube
Clamp
Marking ring
Roller
23
4
5
6
7
2910
8

Maintenance Liquiport 2010 CSP44
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1. Remove the clamp (item 8) and remove the pump tube (item 2) from the pump.
2. Remove any silicone deposits on the roller (item 10) and the flexible pump bracket.
3. Make sure the roller turns smoothly and evenly.
4. Apply some lubricant to the roller.
5. Secure the new pump tube to the pressure sensor with the clamp (item 8).
6. Guide the pump tube around the roller and insert the marking ring into the groove
(item 9), →å2.
7. Close the pump head cover and screw it tight. Close the pump bracket.
8. Under Menu/Diagnostics/Term information/Pump tube life reset the tube life to zero by
selecting "Reset".
Calibrate the sample volume each time you replace a pump tube. --> See Operating
Instructions BA467C "Calibration".
"Caution!
Incorrect sample volume
Only reset the tube life counter to zero once you have successfully replaced the pump tube in
order to avoid incorrect dosing of the medium.
1.3 Cleaning
1.3.1 Housing
Clean the housing with commercially available cleaning agents.
"Caution!
Danger of damaging the housing surface or housing seal!
Never use any of the following to clean the device:
• Concentrated mineral acids or bases
• Benzyl alcohol
• Methylene chloride
• Methanol
• Xylene
• Concentrated glycerol cleaner
• High-pressure steam

Liquiport 2010 CSP44 Maintenance
Endress+Hauser 7
1.3.2 Wetted parts
After cleaning, rinse all wetted parts thoroughly with clear water to ensure that all cleaning
agent residue has been removed so it cannot affect subsequent medium samples.
Peristaltic pump
a0014215
Fig. 3: Peristaltic pump
1 Suction line
2 Pressure sensor
Clean the wetted parts as follows:
1. Connect a container containing clear water to the suction line (item 1).
2. Remove the bottles from the sample compartment.
3. Rinse the wetted parts with clear water by taking a manual sample or by performing a
pump test (under Menu/Diagnostics/Systemtest/Reset/Peristaltic pump -> Pump
forward/Pump reverse).
4. Release the couplings to the left and right of the pressure sensor (item 2). Clean the tube
piece carefully with a bottle brush.
5. Reconnect the sample supply to the tube connection and put the bottles back in the sample
compartment.
2
1

Maintenance Liquiport 2010 CSP44
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Interior of peristaltic pump
#Warning!
Danger! Rotating parts!
• Take the sampler out of service before opening the peristaltic pump.
• Safeguard the sampler against accidental operation while working on the open peristaltic
pump.
1. Take the sampler out of service by pausing a program that is currently running.
2. Open the peristaltic pump as described in the "Replacing the pump tube" section.
3. Remove the pump tube.
4. Remove any silicone deposits on the roller and the flexible pump bracket.
5. Make sure the roller turns smoothly and evenly.
Cleaning the distribution arm
Clean the distribution arm as follows:
1. Screw off the distribution arm.
2. Clean these parts with water or soapsuds. Use a bottle brush if necessary.
3. Reinstall the cleaned distribution arm.
1.3.3 Sample compartment
The sample compartment has a fully integrated plastic inner lining.
Clean the sample compartment as follows:
1. Remove the bottles.
2. Spray-clean the sample compartment with a water hose.
You can wash the PE and glass bottles in a dishwasher at 60 ˚C.
a0014029
Fig. 4: Interior view of the peristaltic pump
1
2
3
Pump rotor
Roller
Pump tube
1
2
3

Liquiport 2010 CSP44 Maintenance
Endress+Hauser 9
1.3.4 Digital sensors (for version with sensors with the Memosens protocol)
1. If an error occurs or the maintenance schedule stipulates that the sensor has to be replaced,
use a new sensor, or a sensor that has been precalibrated in the laboratory.
A sensor is calibrated in the laboratory under optimum external conditions, thereby
ensuring better quality of measurement.
2. Remove the sensor to be serviced and install the new sensor.
3. You must perform calibration if you use a sensor that is not precalibrated.
4. The sensor data are automatically accepted by the transmitter. A release code is not
required.
5. Measurement is resumed.
6. Take the used sensor back to the laboratory. In the laboratory you can get the sensor ready
for reuse while ensuring the availability of the measuring point.
– Clean the sensor. For this purpose, use the cleaning agent specified in the sensor
manual.
– Inspect the sensor for cracks or other damage.
– If no damage is found, regenerate the sensor. Where necessary, store the sensor in a
regeneration solution (--> sensor manual).
– Recalibrate the sensor for reuse.
1.3.5 Assemblies (for version with sensors with the Memosens protocol)
Refer to the assembly operating manual for information on servicing and troubleshooting the
assembly. The assembly operating manual describes the procedure for mounting and
disassembling the assembly, replacing the sensors and seals, and contains information on the
material resistance properties, as well as on spare parts and accessories.
1.4 Calibration
All information on calibration is provided in BA467C "Calibration".
The position of the distribution arm is set at the factory.
The sample volume of the peristaltic pump is also calibrated at the factory.
For version with sensors with the Memosens protocol:
Users must decide whether the process conditions present require calibration during initial
commissioning.
Additional calibration is not required in many standard applications.
Sensors with Memosens protocol are calibrated at the factory.
Calibrate the sensors at sensible intervals depending on the process.

Maintenance Liquiport 2010 CSP44
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1.5 Replacing the batteries
First remove the cover of the battery compartment to replace the batteries.
#Warning!
If a power supply unit or a charger is connected, disconnect it from the mains.
a0014207
Fig. 5: Cover of battery compartment
1Screws
2 Cover of battery compartment
1. Release the screws (item 1).
2. Remove the cover of the battery compartment (item 2).
3. Remove the old batteries and disconnect them.
4. Connect the new batteries. Make sure the polarity is correct.
5. Place the new batteries into the battery compartment and replace the battery compartment
cover.
Batteries must be replaced every 3 years by the following type of battery:
Panasonic LC-R127R2PG1.
121