Endress+Hauser Liquistation CSF28 User manual

Products Solutions Services
Operating Instructions
Liquistation CSF28
Automatic sampler for liquid media
BA02242C/07/EN/01.22-00
71571081
2022-05-13
Valid as of version
01.12.01

Liquistation CSF28 Table of contents
Endress+Hauser 3
Table of contents
1 About this document ................ 4
1.1 Warnings ............................ 4
1.2 Symbols .............................. 4
1.3 Symbols on the device ................... 4
1.4 Documentation ........................ 5
2 Basic safety instructions ............ 6
2.1 Requirements for the personnel ............ 6
2.2 Intended use .......................... 6
2.3 Workplace safety ....................... 6
2.4 Operational safety ...................... 7
2.5 Product safety ......................... 8
3 Product description ................. 9
3.1 Product design ......................... 9
4 Incoming acceptance and product
identification ..................... 10
4.1 Incoming acceptance ................... 10
4.2 Product identification ................... 10
4.3 Storage and transport .................. 11
4.4 Scope of delivery ...................... 11
5 Mounting ......................... 12
5.1 Mounting requirements ................. 12
5.2 Setting up the device ................... 14
5.3 Post-installation check .................. 16
6 Electrical connection .............. 17
6.1 Connecting the flowmeter ............... 18
6.2 Connecting the signal transmitter to the
alarm relay .......................... 20
6.3 Connecting the communication ........... 21
6.4 Connecting the supply voltage ............ 23
6.5 Special connection instructions ............ 25
6.6 Ensuring the degree of protection .......... 25
6.7 Post-connection check .................. 26
7 Operation options ................. 27
7.1 Overview of operation options ............ 27
7.2 Structure and function of the operating
menu .............................. 27
7.3 Access to the operating menu via the local
display ............................. 28
8 System integration ................ 31
8.1 Integrating the sampler in the system ....... 31
9 Commissioning .................... 33
9.1 Function check ....................... 33
9.2 Setting the operating language ............ 33
9.3 Configuring the measuring device .......... 33
10 Operation ......................... 35
10.1 Reading off measured values ............. 35
10.2 Adapting the measuring device to the process
conditions ........................... 35
11 Diagnostics and troubleshooting ... 39
11.1 General troubleshooting ................. 39
11.2 Diagnostic information on local display ...... 40
11.3 Diagnostic information via web browser ..... 40
11.4 Adapting the diagnostic information ....... 40
11.5 Overview of diagnostic information ........ 41
11.6 Queued diagnostic messages ............. 46
11.7 Diagnostics list ....................... 47
11.8 Event logbook ........................ 47
11.9 Device information .................... 50
11.10 Resetting the device .................... 52
11.11 Firmware history ...................... 53
12 Maintenance ...................... 54
12.1 Maintenance tasks ..................... 54
13 Repair ............................ 62
13.1 Spare parts .......................... 62
13.2 Return .............................. 62
13.3 Disposal ............................ 62
14 Accessories ....................... 63
15 Technical data .................... 65
15.1 Input ............................... 65
15.2 Output ............................. 65
15.3 Protocol-specific data ................... 66
15.4 Power supply ......................... 66
15.5 Performance characteristics .............. 67
15.6 Environment ......................... 68
15.7 Process ............................. 68
15.8 Mechanical construction ................ 68
Index .................................. 70

About this document Liquistation CSF28
4 Endress+Hauser
1 About this document
1.1 Warnings
Structure of information Meaning
LDANGER
Causes (/consequences)
If necessary, Consequences of
non-compliance (if applicable)
‣Corrective action
This symbol alerts you to a dangerous situation.
Failure to avoid the dangerous situation will result in a fatal or serious
injury.
LWARNING
Causes (/consequences)
If necessary, Consequences of
non-compliance (if applicable)
‣Corrective action
This symbol alerts you to a dangerous situation.
Failure to avoid the dangerous situation can result in a fatal or serious
injury.
LCAUTION
Causes (/consequences)
If necessary, Consequences of
non-compliance (if applicable)
‣Corrective action
This symbol alerts you to a dangerous situation.
Failure to avoid this situation can result in minor or more serious injuries.
NOTICE
Cause/situation
If necessary, Consequences of
non-compliance (if applicable)
‣Action/note
This symbol alerts you to situations which may result in damage to
property.
1.2 Symbols
Additional information, tips
Permitted or recommended
Not permitted or not recommended
Reference to device documentation
Reference to page
Reference to graphic
 Result of a step
1.3 Symbols on the device
Reference to device documentation
Do not dispose of products bearing this marking as unsorted municipal waste. Instead, return them
to the manufacturer for disposal under the applicable conditions.

Liquistation CSF28 About this document
Endress+Hauser 5
1.4 Documentation
The following manuals complement these Operating Instructions and are available on the
product pages on the Internet:
• Brief Operating Instructions Liquistation CSF28, KA01573C
• Guidelines for communication via web server
Web server (optional), SD01190C
• Special Documentation: Sampler application manual SD01068C
• Documentation on other devices in the Liquiline platform:
• Liquiline CM44xR (DIN rail device)
• Liquistation CSFxx (sampler)
• Liquiport CSP44 (sampler)

Basic safety instructions Liquistation CSF28
6 Endress+Hauser
2 Basic safety instructions
2.1 Requirements for the personnel
• Installation, commissioning, operation and maintenance of the measuring system may
be carried out only by specially trained technical personnel.
• The technical personnel must be authorized by the plant operator to carry out the
specified activities.
• The electrical connection may be performed only by an electrical technician.
• The technical personnel must have read and understood these Operating Instructions
and must follow the instructions contained therein.
• Faults at the measuring point may only be rectified by authorized and specially trained
personnel.
Repairs not described in the Operating Instructions provided must be carried out only
directly at the manufacturer's site or by the service organization.
2.2 Intended use
Liquistation CSF28 is a stationary sampler for liquid media. The samples are taken
discontinuously using a vacuum pump or peristaltic pump and are then distributed into
sampling containers and refrigerated.
The sampler is designed for use in the following applications:
• Communal and industrial wastewater treatment plants
• Laboratories and water management offices
• Monitoring of liquid media in industrial processes
Use of the device for any purpose other than that described poses a threat to the safety of
people and of the entire measuring system, and is therefore not permitted. The
manufacturer is not liable for damage caused by improper or non-intended use.
2.3 Workplace safety
As the user, you are responsible for complying with the following safety conditions:
• Installation guidelines
• Local standards and regulations
Electromagnetic compatibility
• The product has been tested for electromagnetic compatibility in accordance with the
applicable international standards for industrial applications.
• The electromagnetic compatibility indicated applies only to a product that has been
connected in accordance with these Operating Instructions.

Liquistation CSF28 Basic safety instructions
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2.4 Operational safety
Before commissioning the entire measuring point:
1. Verify that all connections are correct.
2. Ensure that electrical cables and hose connections are undamaged.
3. Do not operate damaged products, and protect them against unintentional operation.
4. Label damaged products as defective.
During operation:
‣If faults cannot be rectified:
products must be taken out of service and protected against unintentional operation.

Basic safety instructions Liquistation CSF28
8 Endress+Hauser
2.5 Product safety
2.5.1 State-of-the-art technology
The product is designed to meet state-of-the-art safety requirements, has been tested, and
left the factory in a condition in which it is safe to operate. The relevant regulations and
international standards have been observed.
Devices connected to the sampler must comply with the applicable safety standards.
2.5.2 IT security
We only provide a warranty if the device is installed and used as described in the
Operating Instructions. The device is equipped with security mechanisms to protect it
against any inadvertent changes to the device settings.
IT security measures in line with operators' security standards and designed to provide
additional protection for the device and device data transfer must be implemented by the
operators themselves.

Liquistation CSF28 Product description
Endress+Hauser 9
3 Product description
3.1 Product design
Depending on the version, a complete sampling unit for open channels comprises:
• Controller with display, soft keys and navigator
• Vacuum or peristaltic pump for sampling
• PE sample bottles for sample preservation
• Sampling chamber temperature regulator for safe sample storage
• Suction line with suction head
1
2
3
4
5
6
8
7
9
A0048605
 1 Example of a Liquistation, version with vacuum pump
1 Controller
2 Dosing compartment door
3 Suction line connection
4 Sampling chamber door
5 Sample bottles, e.g. 2 x 12
bottles, PE, 1 liter
6 Bottle trays (depending on
sample bottles selected)
7 Distribution plate (depending
on sample bottles selected)
8 Distribution arm
9 Vacuum system, e.g. Dosing
system with conductive
sample sensor
1
2
3
4
5
6
8
7
9
A0048606
 2 Example of a Liquistation, version with peristaltic pump
1 Controller
2 Dosing compartment door
3 Suction line connection
4 Sampling chamber door
5 Sample bottles, e.g. 2 x 12
bottles, PE, 1 liter
6 Bottle trays (depending on
sample bottles selected)
7 Distribution plate (depending
on sample bottles selected)
8 Distribution arm
9 Peristaltic pump

Incoming acceptance and product identification Liquistation CSF28
10 Endress+Hauser
4 Incoming acceptance and product
identification
4.1 Incoming acceptance
1. Verify that the packaging is undamaged.
 Notify the supplier of any damage to the packaging.
Keep the damaged packaging until the issue has been resolved.
2. Verify that the contents are undamaged.
 Notify the supplier of any damage to the delivery contents.
Keep the damaged goods until the issue has been resolved.
3. Check that the delivery is complete and nothing is missing.
 Compare the shipping documents with your order.
4. Pack the product for storage and transportation in such a way that it is protected
against impact and moisture.
 The original packaging offers the best protection.
Make sure to comply with the permitted ambient conditions.
If you have any questions, please contact your supplier or your local Sales Center.
4.2 Product identification
Nameplates can be found:
• On the inside of the door
• On the packaging (adhesive label, portrait format)
• On the top housing section
4.2.1 Nameplate
The nameplate provides you with the following information on your device:
• Manufacturer identification
• Order code
• Extended order code
• Serial number
• Firmware version
• Ambient and process conditions
• Input and output values
• Activation codes
• Safety information and warnings
‣Compare the information on the nameplate with the order.
4.2.2 Product identification
Product page
www.endress.com/CSF28
Interpreting the order code
The order code and serial number of your product can be found in the following locations:
• On the nameplate
• In the delivery papers

Liquistation CSF28 Incoming acceptance and product identification
Endress+Hauser 11
Obtaining information on the product
1. Go to www.endress.com.
2. Page search (magnifying glass symbol): Enter valid serial number.
3. Search (magnifying glass).
 The product structure is displayed in a popup window.
4. Click the product overview.
 A new window opens. Here you fill information pertaining to your device,
including the product documentation.
4.2.3 Manufacturer address
Endress+Hauser Conducta GmbH+Co. KG
Dieselstraße 24
D-70839 Gerlingen
4.3 Storage and transport
NOTICE
Damage to the sampler
If transported incorrectly, the roof may become damaged or tear off.
‣Transport the sampler using a lifting truck or forklift. Do not lift the sampler by the
roof. Lift it in the middle between the top and bottom sections.
4.4 Scope of delivery
The scope of delivery comprises:
• 1 Liquistation CSF28 with:
The ordered bottle configuration
• Accessories kit
For peristaltic or vacuum pump:
Hose adapter for suction line with various angles (straight, 90°), Allen screw (for version
with vacuum pump only)
• 1 printed copy of the Brief Operating Instructions in the language ordered
• Optional accessories
‣If you have any queries:
Please contact your supplier or local sales center.

Mounting Liquistation CSF28
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5 Mounting
5.1 Mounting requirements
5.1.1 Dimensions
355 (14.0)
125 (4.9)
903 (35.6)
1258 (49.5)
625 (24.6)
471 (18.5)
816 (32.1)
753 (29.7)
AA
A0014539
 3 Dimensions of Liquistation, plastic version. Unit of measurement mm (in)
A Suction line connection
5.1.2 Installation site
For version with sample pump
1 2 3
4
A0024411
 4 Liquistation mounting conditions
Mounting conditions
Route the suction line with a downward gradient to the sampling point.
Never mount the sampler in a place where it is exposed to aggressive gases.

Liquistation CSF28 Mounting
Endress+Hauser 13
Mounting conditions
Avoid siphoning effects in the suction line.
Do not route the suction line with an upward gradient to the sampling point.
Note the following when erecting the device:
• Erect the device on a level surface.
• Connect the device securely to the surface at the fastening points.
• Protect the device against additional heating (e.g. heaters or direct sunlight).
• Protect the device against mechanical vibrations.
• Protect the device against strong magnetic fields.
• Make sure air can circulate freely at the side panels of the cabinet. Do not mount the
device directly against a wall. Allow at least 150 mm (5.9 in.) from the wall to the left
and right.
• Do not erect the device directly above the inlet channel of a wastewater treatment plant.
5.1.3 Mechanical connection
Foundation plan
302 (11.9)
195.4 (7.69)
C
C
D
B
AA
AA
137.4 (5.41) 355 (14.0) 61 (2.4)
605 (23.8)
730 (28.7)
786 (30.9)
214 (8.43)
255 (10.0)
311 (12.2) 305 (12.0)
33.6 (1.32)
A0024406
 5 Foundation plan. Unit of measurement mm (in)
A Fasteners (4 x M10)
B Cable inlet
C Outlet for condensate and overflow > DN 50
D Sample supply from below > DN 80
--- Dimensions of Liquistation

Mounting Liquistation CSF28
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5.1.4 Connection for sample intake and for version with sample
pump
• Maximum suction height:
• Vacuum pump: standard 6 m (20 ft)
• Peristaltic pump: standard 8 m (26 ft)
• Maximum hose length: 30 m (98 ft)
• Hose connection diameter
• Vacuum pump: 10 mm (3/8 in) or 13 mm (1/2 in)
• Peristaltic pump: 10 mm (3/8 in) internal diameter
• Intake speed:
> 0.6 m/s (> 1.9 ft/s) for 10 mm (3/8 in) ID, as per Ö 5893, US EPA
> 0.5 m/s (> 1.6 ft/s) for ≤ 13 mm (1/2") ID, in accordance with EN 25667, ISO 5667
Note the following when erecting the device:
• Always lay the suction line so that it slopes upwards from the sampling point to the
sampler.
• The sampler must be located above the sampling point.
• Avoid siphoning effects in the suction line.
Requirements for the sampling point:
• Do not connect the suction line to pressurized systems.
• Use the suction filter to impede coarse and abrasive solids and solids which can cause
clogging.
• Immerse the suction line in the direction of flow.
• Take the sample at a representative point (turbulent flow, not directly at the bottom of
the channel).
Useful sampling accessories
Suction filter:
Impedes coarser solids and solids which can cause clogging.
5.2 Setting up the device
5.2.1 Side connection of suction line
1. When setting up the device, take the installation conditions into account.
2. Route the suction line from the sampling point to the device.
3. Fit a hose adapter on the hose.
4. Secure the hose adapter with a worm drive hose clip.
5. Screw the suction line onto the device's hose connection.
5.2.2 Connection of suction line from below
If the suction line is connected from below, the suction line is routed upwards behind the
rear panel of the sample compartment.
1. Remove the rear panel of the dosing compartment and sample compartment
beforehand.
2. Remove the drain plug from the hose gland located at the back of the device base.
3. Guide the suction line upwards and through the opening towards the front, as
illustrated.

Liquistation CSF28 Mounting
Endress+Hauser 15
1
2
A0013704
 6 Sample supply from below
1 Gland for the suction line
2 Suction line
Connecting the suction line on version with vacuum pump
1
2
3
4
A0013707
 7 Connecting the suction line from the side (as-delivered
state)
1 Hose
2 Fixing clip for hose gland
3 Thread adapter nut
4 Hose gland
A0013708
 8 Suction line connected from below
Modification of the suction line from side connection to connection from below
1. Unscrew the thread adapter nut (item 3).
2. Unscrew the hose gland (item 4) from the side panel.
3. Fit the hose gland in the fixing clamp (item 2) as illustrated.
4. Screw the hose tight from above.
5. Attach the hose adapter supplied to the suction line and screw it onto the hose gland
from below.
6. Insert the dummy plugs supplied.

Mounting Liquistation CSF28
16 Endress+Hauser
Connecting the suction line on version with peristaltic pump
1
2
3
4
A0013705
 9 Connecting the suction line from the side (as-delivered
state)
1 Small thread adapter nut
2 Hose
3 Thread adapter nut
4 Hose gland
1
A0013706
 10 Suction line connected from below
Modification of the suction line from side connection to connection from below
1. Unscrew the thread adapter nut (item 3) and the hose gland (item 4) from the side
panel.
2. Unscrew the small thread adapter nut (item 1) and remove the hose.
3. Fit a hose adapter on the hose.
4. Secure the hose adapter with a worm drive hose clip.
5. Connect the suction line from below as illustrated.
6. Insert the dummy plugs supplied.
5.3 Post-installation check
1. Verify that the suction line is securely connected to the device.
2. Visually check that the suction line is installed correctly from the sampling point to
the device.
3. Verify that the distribution arm is correctly engaged.
4. Allow the sampler to rest for at least 12 hours after setup and before switching it on.
Otherwise you may cause damage to the climate control module.

Liquistation CSF28 Electrical connection
Endress+Hauser 17
6 Electrical connection
LWARNING
Device is live!
Incorrect connection may result in injury or death!
‣The electrical connection may be performed only by an electrical technician.
‣The electrical technician must have read and understood these Operating Instructions
and must follow the instructions contained therein.
‣Prior to commencing connection work, ensure that no voltage is present on any cable.
NOTICE
The device does not have a power switch
‣A fuse with a maximum rating of 10 A must be provided by the customer. Observe the
local regulations for installation.
‣The circuit breaker must be a switch or power switch, and you must label it as the
circuit breaker for the device.
‣The protective ground connection must be established before all other connections. If
the protective ground is disconnected, this can be a source of danger.
‣A circuit breaker must be located near the device.
NOTICE
The device does not have a power switch
‣The mains switch can be ordered via a TSP modification.
‣A fuse with a maximum rating of 10 A must be provided internally when operating
with a power cable. The fuse can be mounted under the rear cover.
‣The protective ground connection must be established before all other connections. If
the protective ground is disconnected, this can be a source of danger.

Electrical connection Liquistation CSF28
18 Endress+Hauser
6.1 Connecting the flowmeter
6.1.1 Wiring the current and binary input
‣
A0012843
To open the display cover, slacken the 6 cover screws with the Phillips head
screwdriver.
 The inputs can be found in the bottom section of the housing:
SD
BASE2-SYS
Display
Status COM
Ethernet
Int.Com
Service
24V DC
Power
125 123 124
191192
1
2
A0048603
 11 Interior of the controller housing
1 Current input
2 Binary input

Liquistation CSF28 Electrical connection
Endress+Hauser 19
Connecting the plug-in terminals
‣Press the screwdriver against
the clip (opens the terminal).
‣Insert the cable until the limit
stop. ‣Remove the screwdriver (closes
the terminal).
6.1.2 current input
‣Connect the current input as follows:
124
123125
Out
In
Gnd
***
A0048621
 12 Assignment of the analog input
* Current input for passive devices (e.g. flowmeter), Out + In terminals (125/123)
** Current input for active devices (e.g. flowmeter), In + Gnd terminals (123/124)
6.1.3 Binary input
‣Connect the binary input as follows:
1
+-+-
192
191
A0048620
 13 Assignment of the binary input
1 Binary input 1 (191/192)
191
192
+
A0013404
 14 Binary input with external voltage source

Electrical connection Liquistation CSF28
20 Endress+Hauser
‣When connecting to an internal voltage source, use the terminal connection on the rear
of the dosing compartment. The connection is located on the lower terminal strip (on
the far left, + and -), ()
6.2 Connecting the signal transmitter to the alarm relay
The sampler allows you to connect signal transmitters, such as LED lights. A binary output
coupled with a relay is provided on the back of the sampler for this purpose.
12
14
11
A0016348
 15 Connection example for binary output with relay
1. Remove the cover on the rear panel.
2.
1
A0048684
 16 Wiring the binary output
1 Relay (coupled with binary output)
Wire the signal transmitter at the relay at the top.