Endress+Hauser Liquistation CSF48 User manual

BA443C/07/EN/14.11
71129544
Valid as of:
Software version 01.02.00
Operating Instructions
Liquistation CSF48
Automatic sampler for liquid media
Commissioning

Overview of documentation
The Operating Instructions are split into several parts:
Commissioning (BA443C)
• All steps that you have to carry out once only during initial commissioning
• Descriptions of menus
– Basic settings
– Display/Operation
• Technical data
Operation & configuration (BA464C)
• General settings
– Logbooks
– Sampling
– Extended setup (diagnostics settings, data management)
• Configuration of inputs and optional outputs
– Analog inputs
– Binary inputs/outputs
– Sensor inputs (sensor-specific settings, calibration settings, sensor-related diagnostic settings)
– Current outputs
– Alarm relays
–Relays
• Sampling programs
• Additional functions
– Limit switches
– Cleaning programs
Calibration (BA467C)
• Calibration menus
• Examples
Maintenance & diagnostics (BA463C)
• Maintenance
• Troubleshooting and diagnostics
– Diagnostic menu
– Troubleshooting instructions (troubleshooting and fault elimination)
– Process-related errors
• Accessories and spare parts
Operating Instructions BA443C, BA463C, BA464C and BA467C can be found in all the available
languages on the CD-ROM enclosed.

Endress+Hauser
Table of contents
1 Safety instructions . . . . . . . . . . 4
1.1 Designated use . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Installation, commissioning and operation . 4
1.3 Operational safety . . . . . . . . . . . . . . . . . . . 4
1.4 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.5 Notes on safety conventions and icons . . . . 5
2 Identification . . . . . . . . . . . . . . 6
2.1 Device designation . . . . . . . . . . . . . . . . . . . 6
2.2 Scope of delivery . . . . . . . . . . . . . . . . . . . . 7
2.3 Certificates and approvals . . . . . . . . . . . . . . 7
3 Device description . . . . . . . . . . 8
4 Installation . . . . . . . . . . . . . . . . 9
4.1 Incoming acceptance, transport, storage . . . 9
4.2 Installation conditions . . . . . . . . . . . . . . . 10
4.3 Erecting the sampler . . . . . . . . . . . . . . . . 14
4.4 Sampling with a flow assembly . . . . . . . . . 17
4.5 Post-installation check . . . . . . . . . . . . . . . 18
5 Wiring . . . . . . . . . . . . . . . . . . 19
5.1 Quick wiring guide . . . . . . . . . . . . . . . . . 19
5.2 Terminal assignment for input/output
signals . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
5.3 Optional sensor inputs, current outputs and
relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.4 Sampler controller . . . . . . . . . . . . . . . . . . 29
5.5 Post-connection check . . . . . . . . . . . . . . . 32
6 Operation . . . . . . . . . . . . . . . . 33
6.1 Display and operating elements . . . . . . . . 33
6.2 Operation concept . . . . . . . . . . . . . . . . . . 34
6.3 Configuration options . . . . . . . . . . . . . . . . 35
7 Commissioning. . . . . . . . . . . . 37
7.1 Function check . . . . . . . . . . . . . . . . . . . . 37
7.2 Switching on the unit . . . . . . . . . . . . . . . . 37
7.3 Basic setup . . . . . . . . . . . . . . . . . . . . . . . . 39
7.4 Display . . . . . . . . . . . . . . . . . . . . . . . . . . 42
8 Technical data . . . . . . . . . . . . 44
8.1 Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
8.2 Temperature inputs . . . . . . . . . . . . . . . . . 44
8.3 Binary input, passive . . . . . . . . . . . . . . . . . 44
8.4 Analog input, passive/active . . . . . . . . . . . 44
8.5 Output . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
8.6 Current output, active . . . . . . . . . . . . . . . 45
8.7 Relay outputs . . . . . . . . . . . . . . . . . . . . . . 46
8.8 Power supply . . . . . . . . . . . . . . . . . . . . . . 47
8.9 Performance characteristics . . . . . . . . . . . . 48
8.10 Environment . . . . . . . . . . . . . . . . . . . . . . 49
8.11 Process . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
8.12 Mechanical construction . . . . . . . . . . . . . . 50
Index. . . . . . . . . . . . . . . . . . . . 53

Safety instructions
4Endress+Hauser
1 Safety instructions
1.1 Designated use
The Liquistation CSF48 is a stationary sampler for liquid media. The samples are takendiscontinuously
using a vacuum or peristaltic pump, distributed to sampling containers andcooled.
The sampler is designed for use in the following applications:
• Laboratories and Water Conservancy Boards
• Monitoring of liquid media in industrial processes
Any other use than the one described here compromises the safety of persons and the entire measuring
system and is not permitted.
The manufacturer is not liable for damage caused by improper or non-designated use.
1.2 Installation, commissioning and operation
Please note the following items:
• Installation, commissioning, operation and maintenance of the measuring system must only be
carried out by trained technical personnel.
Trained personnel must be authorized for the specified activities by the system operator.
• Electrical connection must only be carried out by a certified electrician.
• Technical personnel must have read and understood these Operating Instructions and must adhere
to them.
• Before commissioning the entire measuring point, check all the connections. Ensure that electrical
cables and hose connections are not damaged.
• Do not operate damaged products and secure them against unintentional commissioning. Mark the
damaged product as being defective.
• Measuring point faults may only be rectified by authorized and specially trained personnel.
• If faults can not be rectified, the products must be taken out of service and secured against
unintentional commissioning.
• Repairs not described in these Operating Instructions may only be carried out at the manufacturer’s
or by the service organization.
1.3 Operational safety
The product is designed to meet state-of-the-art safety requirements, has been tested and left the factory
in a condition in which it is safe to operate. Relevant regulations and European standards have been
observed.
Connected equipment to the sampler shall be in compliance with the relevant safety standard.
As the user, you are responsible for complying with the following safety conditions:
• Installation instructions
• Local prevailing standards and regulations.

Safety instructions
Endress+Hauser 5
Electromagnetic compatibility
With regard to electromagnetic compatibility, this device has been tested in accordance with the
applicable European standards for industrial applications.
The electromagnetic compatibility indicated only applies to a device that has been connected in
accordance with the instructions in these Operating Instructions.
1.4 Return
If you need to return your instrument, contact your regional Endress+Hauser Sales or Service
Representative to get the local return procedure.
To find your local contact, check our web site at www.endress.com and select your region.
1.5 Notes on safety conventions and icons
1.5.1 Warnings
The structure, signal words and safety colors of the signs comply with the specifications of ANSI Z535.6
("Product safety information in product manuals, instructions and other collateral materials").
Safety message structure Meaning
DANGER
!
Cause (/consequences)
Consequences if safety
message is not heeded
►Corrective action
This symbol alerts you to a dangerous situation.
Failure to avoid the situation will result in a fatal or serious injury.
WARNING
!
Cause (/consequences)
Consequences if safety
message is not heeded
►Corrective action
This symbol alerts you to a dangerous situation.
Failure to avoid the situation can result in a fatal or serious injury.
CAUTION
!
Cause (/consequences)
Consequences if safety
message is not heeded
►Corrective action
This symbol alerts you to a dangerous situation.
Failure to avoid this situation can result in minor or medium injury.
NOTICE
Cause/situation
Consequences if safety
message is not heeded
►Action/note
This symbol alerts you to situations that can result in damage to
property and equipment.

Identification
6Endress+Hauser
1.5.2 Document symbols
2 Identification
2.1 Device designation
2.1.1 Nameplate
Nameplates can be found:
• On the inside of the upper door
• On the packaging (adhesive label, portrait format)
The nameplate provides you with the following information on your device:
• Order code
• Extended order code
• Serial number
• Device version (software package)
• Input, output values
• Environment
• Activation codes
• Safety notices, warnings
Compare the data on the nameplate with your order.
2.1.2 Serial number and order code
The order code and serial number of your device can be found in the following locations:
• On the nameplate
• On the front page of these Operating Instructions
• In the delivery papers
To find out the version of your device, enter the order code indicated on the nameplate in the
search screen at the following address: www.products.endress.com/order-ident
È ä 1 This symbol indicates a cross reference to a defined page (e.g. p. 1).
È å 2 This symbol indicates a cross reference to a defined figure (e.g. fig. 2).
Additional information, tips
Permitted or recommended
Forbidden or not recommended

Identification
Endress+Hauser 7
2.2 Scope of delivery
The scope of delivery comprises:
• 1 stationary sampler with:
– The ordered bottle configuration
– Optional hardware
• Accessories kit with:
– Connection fitting for suction line with various angles (straight, 90˚), Allen key (for version with
vacuum pump only)
• 1 "Commissioning" Operating Instructions
(In the preferred language if the "Default operating language" order option is selected. Otherwise, the
Brief Operating Instructions are supplied in English.)
•1CD-ROM with Operating Instructions in all the languages available
• Optional accessories
If you have any questions, please contact your supplier or your local sales center.
2.3 Certificates and approvals
Declaration of conformity
The product meets the requirements of the harmonized European standards. It thus complies with the
legal requirements of the EC directives.
The manufacturer confirms successful testing of the product by affixing the 4symbol.
MCERTS
The product has been assessed by Sira Certification Service and complies with "MCERTS Performance
Standards for Water Monitoring Equipment Part 1, Version 2.1 dated November 2009"; Certificate no.:
Sira MC100176/00.
cCSAus
The product meets the requirements of "Class 8721 05, laboratory equipment, electrical;
Class 8721 85, laboratory equipment, electrical, certified to US standards"; Certificate no.: 2318018.

Device description
8Endress+Hauser
3 Device description
A complete sampling unit comprises:
Liquistation CSF48, with the following depending on the version ordered:
• Controller with display, soft keys and navigator
• Vacuum or peristaltic pump for sampling
• Plastic (PE) or glass sample bottles for sample preservation
• Sample compartment temperature control (optional) for safe sample storage
• Suction line with suction strainer
a0011690
Fig. 1: Example of a Liquistation CSF48, version with vacuum pump
1
2
3
4
5
6
7
8
9
10
Controller
Window (optional)
Dosing compartment door
Suction line connection
Sampling compartment door
Sample bottles, e.g. 2 x 12 PE 1 liter bottles
Bottle trays (depending on the sample
bottles selected)
Distribution plate (depending on the
sample bottles selected)
Distribution arm
Vacuum system, e.g. dosing system with
conductive sample sensor
a0013207
Fig. 2: Example of a Liquistation CSF48, version with peristaltic pump
1
2
3
4
5
6
7
8
9
10
Controller
Window (optional)
Dosing compartment door
Suction line connection
Sampling compartment door
Sample bottles, e.g. 2 x 12 PE 1 liter bottles
Bottle trays (depending on the sample
bottles selected)
Distribution plate (depending on the
sample bottles selected)
Distribution arm
Peristaltic pump
12
3
4
5
6
7
9
8
10
12
3
4
5
6
7
9
8
10

Installation
Endress+Hauser 9
WARNING
!
Danger of injury due to rotating parts
►Do not open the cover of the peristaltic pump while the pump is operating.
►Secure the sampler against unintentional start-up whilst you work on the opened hose pump.
4 Installation
4.1 Incoming acceptance, transport, storage
• Make sure the packaging is undamaged!
Inform the supplier about any damage to the packaging.
Keep the damaged packaging until the matter has been settled.
• Make sure the contents are undamaged!
Inform the supplier about damage to the contents. Keep the damaged products until the matter has
been settled.
• Check that the order is complete and agrees with your shipping documents.
• The packaging material used to store or to transport the product must provide shock protection and
humidity protection. The original packaging offers the best protection. Also, keep to the approved
ambient conditions (see "Technical data").
• If you have any questions, please contact your supplier or your local sales center.
NOTICE
The top of the sampler may be damaged or torn by incorrect transportation
►Always use a lifting truck or a fork-lift to transport the sampler. Never lift the sampler by the top.

Installation
10 Endress+Hauser
4.2 Installation conditions
4.2.1 Dimensions
a0013080
Fig. 3: Dimensions of plastic version of Liquistation CSF48 without/with stand
A Suction line connection

Installation
Endress+Hauser 11
a0013082
Fig. 4: Dimensions of stainless steel version of Liquistation CSF48 without/with stand
A Suction line connection

Installation
12 Endress+Hauser
4.2.2 Mounting location
1. Correct
The suction line must be routed with a downward slope to the sampling point.
2. Incorrect
The sampler should never be mounted in a place where it is exposed to aggressive gases.
3. Incorrect
Avoid siphoning effects in the suction line.
4. Incorrect
The suction line should never be routed with an upward slope to the sampling point.
Note the following when mounting the sampler:
• Mount the sampler on a level surface.
• Protect the sampler from additional heating (e.g. from heaters).
• Protect the sampler from mechanical vibrations.
• Protect the sampler from strong magnetic fields.
• Make sure air can circulate freely through the side panels of the housing. Do not mount the sampler
directly against a wall. Allow at least 150 mm (5.91") between the wall and the sampler on the left
and right-hand sides.
• Do not mount the sampler directly over the inlet channel of a municipal wastewater treatment plant.
a0011693
Fig. 5: Mounting conditions

Installation
Endress+Hauser 13
4.2.3 Mechanical connection
Foundation plan
a0012761
Fig. 6: Foundation plan
A Fasteners (4 x M10)
B Cable inlet
C Outlet for condensate and overflow > DN 50
D Sample supply from below > DN 80
- - - Dimensions of Liquistation

Installation
14 Endress+Hauser
4.2.4 Connection for sampling
• Maximum suction height:
Vacuum pump: standard 6 m (20 ft), optional 8 m (26 ft)
Peristaltic pump: standard 8 m (26 ft)
• Maximum hose length: 30 m (98 ft)
• Hose connection diameter:
Vacuum pump: internal diameter of 10 mm (3/8"), 13 mm (1/2"), 16 mm (5/8") or 19 mm (3/4")
Peristaltic pump: internal diameter of 10 mm (3/8")
•Intakespeed:
> 0.5 m/s (> 1.6 ft/s) for ≤13 mm (1/2") ID, in accordance with EN 25667, ISO 5667
> 0.6 m/s (> 1.9 ft/s) for 10 mm (3/8") ID, in accordance with Ö 5893, US EPA
Note the following when mounting the sampler:
• Always route the suction line with an upward slope from the sampling point to the sampler
• The sampler should always be located above the sampling point
• Avoid siphoning effects in the suction line
The following conditions must be met at the sampling point:
• Do not connect the suction line to pressurized systems
• Use a suction strainer to catch bigger, abrasive solids that could clog the system
• Immerse the intake hose in the direction of flow
• Take samples at a representative point (turbulent flow; not directly at the base of the channel)
Useful sampling accessories
• Suction strainer:
Catches bigger, abrasive solids that could clog the system
• Immersion assembly:
The adjustable immersion assembly fixes the suction line to the sampling point.
4.3 Erecting the sampler
4.3.1 Connecting the suction line from the side
1. Observe the installation conditions when mounting the sampler.
2. Route the suction line from the sampling point to the sampler.
3. Screw the suction line onto the suction line connection of the sampler.

Installation
Endress+Hauser 15
4.3.2 Connecting the suction line from below
If the suction line is connected from below, the suction line is routed upwards behind the rear panel of
the sample compartment. First remove the rear panel of the dosing chamber and samplecompartment
as described in the "Wiring" section.
1. Remove the drain plug from the hose gland located at the back of the sampler base.
2. As illustrated, guide the suction line upwards and through the opening towards the front.
a0013704
Fig. 7: Sample supply from below
1
2
Gland for the suction line
Suction line
1
2

Installation
16 Endress+Hauser
Connecting the suction line in the version with the vacuum pump
1. Unscrew the thread adapter nut (item 3).
2. Unscrew the hose gland (item 4) from the side panel.
3. Fit the hose gland in the fixing clamp (item 2) as illustrated.
4. Screw the hose tight from above.
5. Attach the hose adapter supplied to the suction line and screw it onto the hose gland from below.
6. Insert the dummy plugs supplied.
Connecting the suction line in the version with the peristaltic pump
1. Unscrew the thread adapter nut (item 3) and the hose gland (item 4) from the side panel.
2. Unscrew the small thread adapter nut (item 1) and remove the hose.
3. Connect the suction line from below as illustrated.
4. Insert the dummy plugs supplied.
a0013707
Fig. 8: Vacuum pump with suction line connected at the side
1 Hose
2 Fixing clip for hose gland
3 Thread adapter nut
4 Hose gland
a0013708
Fig. 9: Suction line connected from below
1
2
3
4

Installation
Endress+Hauser 17
4.4 Sampling with a flow assembly
The sample is taken directly from the flow assembly which is installed in the sampler stand.
The flow assembly is used when sampling in pressurized systems, e.g.:
• Containers located at a higher level
• Pressurized pipes
• Pumping with external pumps
The flow rate should be 1000 to 1500 l/h.
The outlet of the flow assembly must be unpressurized (e.g. drain, open channel).
a0013705
Fig. 10: Peristaltic pump with suction line connected at the
side
1 Small thread adapter nut
2 Hose
3 Thread adapter nut
4 Hose gland
a0013706
Fig. 11: Suction line connected from below
1 Suction line
a0013127
Fig. 12: Flow assembly
1
2
3
Flow assembly inlet: ¾"
Sample connection
Flow assembly outlet: 1¼"
1

Installation
18 Endress+Hauser
Use the ball valve 1 to set the flow rate to 1000 l/h ... 1500 l/h. When the sampling cycle begins, you
can use one of the relay outputs to control and open valve 2. The medium flows through the pipe and
the flow assembly into the outflow. When a settable delay time has elapsed, the sampler takes the
sample directly from the flow assembly. Valve 2 is closed again once the sample has been taken.
Valves 1 and 2 are not contained in the scope of delivery (order code: C-A100709-50).
4.5 Post-installation check
• Make sure the suction line is securely fitted to the sampler.
• Perform a visual inspection to ensure the suction line is routed correctly from the sampling point to
the sampler.
• Make sure the distribution arm is correctly mounted.
a0013458
Fig. 13: Example: Sampling from pressure piping
1 Ball valve 1
2Valve2

Wiring
Endress+Hauser 19
5Wiring
WARNING
!
Device is energized
Improper connection can cause injury or death.
►The electrical connection must only be carried out by a certified electrician.
►Technical personnel must have read and understood the instructions in this manual and must
adhere to them.
►Prior to beginning any wiring work, make sure voltage is not applied to any of the cables.
CAUTION
!
The device does not have a power switch
►The customer must provide a protected circuit breaker in the vicinity of the device. This must be a
switch or a power-circuit breaker and must be labeled as the circuit breaker for the device.
►The protective earth connection must be established before any other connections are made. A
disconnected protective ground can be a source of danger.
►An overload protection unit is required for the power supply cable.
►The device versions for 24 V shall be powered from an energy source which is separated from
hazardous live by double or reinforced insulation at the source of the supply.
5.1 Quick wiring guide
5.1.1 Routing the cables
• Route the cables behind the rear panel of the sampler so that they are properly protected.
• 8 cable glands are available for the cable entries.
• Plan a cable length of approx. 1.7 m (5.6 ft) from the foundation to the terminal connection.
5.1.2 Cable types
• Power supply: e.g. NYY-J; 3-wire; max. 2.5 mm2
• Analog, signaling and transmission cables: e.g. LiYY 10x0.34 mm2
The terminal connection is located under an additional protective cover in the upper rear section
of the device. For this reason, the rear panel of the device must be removed to connect the power
supply prior to commissioning.

Wiring
20 Endress+Hauser
5.1.3 Removing the rear panel of the dosing compartment
Open the dosing compartment door to remove the rear panel of the dosing compartment.
5.1.4 Removing the rear panel of the sampling compartment
a0012803
Fig. 14: Screw above the dosing compartment
1 To release the rear panel, turn clockwise with an
Allen key (5 mm)
a0012826
Fig. 15: Lift up the top rear panel and pull it back to remove it
a0012825
Fig. 16: Remove the bolts on the bottom left and right on the
rear of the dosing compartment
a0012824
Fig. 17: Push up the lower rear panel to remove it
CLOSE OPEN
1
1.
2.