Endress+Hauser Liquistation CSF48 User manual

BA00443C/07/EN/16.12
71185263
Valid as of:
Softwareversion 01.03.00
Operating Instructions
Liquistation CSF48
Automatic sampler for liquid media
Commissioning

Overview of documentation
Operating Instructions
The Operating Instructions are split into several parts:
Commissioning (BA00443C)
• All steps that you have to carry out once only during initial commissioning
• Descriptions of menus
– Basic settings
– Display/Operation
• Technical data
Operation & settings (BA00464C)
• General settings
– Logbooks
– Sampling
– Extended setup (diagnostics settings, data management)
• Configuration of inputs and optional outputs
– Analog inputs
– Binary inputs/outputs
– Sensor inputs (sensor-specific settings, calibration settings, sensor-related diagnostic settings)
– Current outputs
– Alarm relays
–Relays
• Sampling programs
• Additional functions
– Limit switches
– Cleaning programs
Calibration (BA00467C)
• Calibration menus
• Examples
Maintenance & diagnostics (BA00463C)
• Maintenance
• Troubleshooting and diagnostics
– Diagnostic menu
– Troubleshooting instructions
– Process-related errors
• Accessories and spare parts

Application manual (SD01068C)
• Software and configuration examples
•FAQs
• Program examples
Operating Instructions BA00443C, BA00463C, BA00464C, BA00467C and SD01068C can be
found in all the available languages on the CD-ROM enclosed.

Liquistation CSF48
4
Table of contents
1 Safety instructions . . . . . . . . . . . 5
1.1 Designated use . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Installation, commissioning and operation . . 5
1.3 Operational safety . . . . . . . . . . . . . . . . . . . . 5
1.4 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.5 Notes on safety conventions and icons . . . . 7
2 Identification. . . . . . . . . . . . . . . 8
2.1 Device designation . . . . . . . . . . . . . . . . . . . 8
2.2 Scope of delivery . . . . . . . . . . . . . . . . . . . . 9
2.3 Certificates and approvals . . . . . . . . . . . . . . 9
3 Device description . . . . . . . . . 10
4 Installation . . . . . . . . . . . . . . . 13
4.1 Incoming acceptance, transport, storage . . 13
4.2 Installation conditions . . . . . . . . . . . . . . . 14
4.3 Erecting the sampler . . . . . . . . . . . . . . . . . 20
4.4 Sampling with a flow assembly . . . . . . . . . 24
4.5 Post-installation check . . . . . . . . . . . . . . . 25
5 Wiring . . . . . . . . . . . . . . . . . . . 26
5.1 Quick wiring guide . . . . . . . . . . . . . . . . . . 26
5.2 Terminal assignment for input/output signals
30
5.3 Optional sensor inputs, current outputs and
relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.4 Connecting digital communication . . . . . . 43
5.5 Sampler controller . . . . . . . . . . . . . . . . . . 45
5.6 Remote operation . . . . . . . . . . . . . . . . . . . 49
5.7 Post-connection check . . . . . . . . . . . . . . . 51
6 Operation . . . . . . . . . . . . . . . . 52
6.1 Display and operating elements . . . . . . . . . 52
6.2 Operation concept . . . . . . . . . . . . . . . . . . 53
6.3 Configuration options . . . . . . . . . . . . . . . . 54
7 Commissioning . . . . . . . . . . . .56
7.1 Function check . . . . . . . . . . . . . . . . . . . . 56
7.2 Setting the bus address via the hardware . 56
7.3 Switching on the unit . . . . . . . . . . . . . . . 57
7.4 Display . . . . . . . . . . . . . . . . . . . . . . . . . . 59
7.5 Basic setup . . . . . . . . . . . . . . . . . . . . . . . 61
7.6 Sampling programs . . . . . . . . . . . . . . . . . 62
8 Technical data . . . . . . . . . . . . .64
8.1 Input . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
8.2 Temperature inputs . . . . . . . . . . . . . . . . . 64
8.3 Binary input, passive . . . . . . . . . . . . . . . . 65
8.4 Analog input, passive/active . . . . . . . . . . 65
8.5 Output . . . . . . . . . . . . . . . . . . . . . . . . . . 65
8.6 Output . . . . . . . . . . . . . . . . . . . . . . . . . . 65
8.7 Current output, active . . . . . . . . . . . . . . . 66
8.8 Relay outputs . . . . . . . . . . . . . . . . . . . . . 67
8.9 Protocol-specific data . . . . . . . . . . . . . . . 68
8.10 Power supply . . . . . . . . . . . . . . . . . . . . . 70
8.11 Performance characteristics . . . . . . . . . . . 71
8.12 Environment . . . . . . . . . . . . . . . . . . . . . . 73
8.13 Process . . . . . . . . . . . . . . . . . . . . . . . . . . 73
8.14 Mechanical construction . . . . . . . . . . . . . 74
Index . . . . . . . . . . . . . . . . . . . .77

Liquistation CSF48 Safety instructions
Endress+Hauser 5
1 Safety instructions
1.1 Designated use
The Liquistation CSF48 is a stationary sampler for liquid media. The samples are taken discontinuously
using a vacuum or peristaltic pump, distributed to sampling containers and cooled.
The sampler is designed for use in the following applications:
• Municipal and industrial wastewater treatment plants
• Laboratories and Water Conservancy Boards
• Monitoring of liquid media in industrial processes
Any other use than the one described here compromises the safety of persons and the entire measuring
system and is not permitted.
The manufacturer is not liable for damage caused by improper or non-designated use.
1.2 Installation, commissioning and operation
Please note the following items:
• Installation, commissioning, operation and maintenance of the measuring system must only be
carried out by trained technical personnel.
Trained personnel must be authorized for the specified activities by the system operator.
• Electrical connection must only be carried out by a certified electrician.
• Technical personnel must have read and understood these Operating Instructions and must adhere
to them.
• Before commissioning the entire measuring point, check all the connections. Ensure that electrical
cables and hose connections are not damaged.
• Do not operate damaged products and secure them against unintentional commissioning. Mark the
damaged product as being defective.
• Measuring point faults may only be rectified by authorized and specially trained personnel.
• If faults can not be rectified, the products must be taken out of service and secured against
unintentional commissioning.
• Repairs not described in these Operating Instructions may only be carried out at the manufacturer’s
or by the service organization.
1.3 Operational safety
The product is designed to meet state-of-the-art safety requirements, has been tested and left the factory
in a condition in which it is safe to operate.
Relevant regulations and European standards have been observed.
Connected equipment to the sampler shall be in compliance with the relevant safety standard.
As the user, you are responsible for complying with the following safety conditions:
• Installation instructions
• Local prevailing standards and regulations.

Safety instructions Liquistation CSF48
6Endress+Hauser
Electromagnetic compatibility
This device has been tested for electromagnetic compatibility in accordance with the applicable
European standards for industrial applications.
The electromagnetic compatibility indicated only applies to a device that has been connected in
accordance with the instructions in these Operating Instructions.
1.4 Return
The product must be returned if it is in need of repair or a factory calibration, or if the wrong product
was ordered or delivered. Legal specifications require Endress+Hauser, as an ISO-certified company, to
follow certain procedures when handling returned products that are in contact with the medium.
To ensure your device is returned in a safe, professional and swift manner,
check the website for information about the return procedure and basic conditions:
www.services.endress.com/return-material

Liquistation CSF48 Safety instructions
Endress+Hauser 7
1.5 Notes on safety conventions and icons
1.5.1 Warnings
The structure, signal words and safety colors of the signs comply with the specifications of ANSI Z535.6
("Product safety information in product manuals, instructions and other collateral materials").
1.5.2 Document symbols
Safety message structure Meaning
DANGER
!
Cause (/consequences)
Consequences if safety message
is not heeded
►Corrective action
This symbol alerts you to a dangerous situation.
Failure to avoid the situation will result in a fatal or serious injury.
WARNING
!
Cause (/consequences)
Consequences if safety message
is not heeded
►Corrective action
This symbol alerts you to a dangerous situation.
Failure to avoid the situation can result in a fatal or serious injury.
CAUTION
!
Cause (/consequences)
Consequences if safety message
is not heeded
►Corrective action
This symbol alerts you to a dangerous situation.
Failure to avoid this situation can result in minor or medium
injury.
NOTICE
Cause/situation
Consequences if safety message
is not heeded
►Action/note
This symbol alerts you to situations that can result in damage to
property and equipment.
È ä 1 This symbol indicates a cross reference to a defined page (e.g. p. 1).
È å 2 This symbol indicates a cross reference to a defined figure (e.g. fig. 2).
Additional information, tips
Permitted or recommended
Forbidden or not recommended

Identification Liquistation CSF48
8Endress+Hauser
2 Identification
2.1 Device designation
2.1.1 Nameplate
Nameplates can be found:
• On the inside of the upper door
• On the packaging (adhesive label, portrait format)
The nameplate provides you with the following information on your device:
• Manufacturer ID
• Order code
• Extended order code
• Serial number
• Firmware version
• Input and output variables
• Environment
• Activation codes
• Safety notices and warnings
Compare the data on the nameplate with your order.
2.1.2 Serial number and order code
The order code and serial number of your device can be found in the following locations:
• On the nameplate
• On the front page of these Operating Instructions
• In the delivery papers
To find out the version of your device, enter theorder code indicated on the nameplate in the
search screen at the following address:
www.products.endress.com/order-ident

Liquistation CSF48 Identification
Endress+Hauser 9
2.2 Scope of delivery
The scope of delivery comprises:
• 1 Liquistation CSF48 with:
– The ordered bottle configuration
– Optional hardware
• Accessories kit with:
– Connection fitting for suction line with various angles (straight, 90˚), Allen key (for version with
vacuum pump only)
• 1 "Commissioning" Operating Instructions
(In the preferred language if the "Default operating language" order option is selected. Otherwise, the
Brief Operating Instructions are supplied in English.)
• 1 CD-ROM with Operating Instructions in all the languages available
• Optional accessories
If you have any questions, please contact your supplier or your local sales center.
2.3 Certificates and approvals
Declaration of conformity
The product meets the requirements of the harmonized European standards.
It thus complies with the legal requirements of the EC directives.
The manufacturer confirms successful testing of the product by affixing to it the 4mark.
MCERTS
The product has been assessed by Sira Certification Service and complies with "MCERTS Performance
Standards for Water Monitoring Equipment Part 1, Version 2.1 dated November 2009";
Certificate no.: Sira MC100176/00.
CSA C/US General purpose
The product meets the requirements of "Class 8721 05, laboratory equipment, electrical;
Class 8721 85, laboratory equipment, electrical, certified to US standards" for indoor usage.
Certificate no.: 2318018.

Device description Liquistation CSF48
10 Endress+Hauser
3 Device description
A complete sampling unit comprises:
Liquistation CSF48 for open channels, with the following depending on the version ordered:
• Controller with display, soft keys and navigator
• Vacuum or peristaltic pump for sampling
• Plastic (PE) or glass sample bottles for sample preservation
• Sample compartment temperature control (optional) for safe sample storage
• Suction line with suction strainer
a0011690
Fig. 1: Example of a Liquistation CSF48, version with vacuum pump
1
2
3
4
5
6
7
8
9
10
Controller
Window (optional)
Dosing compartment door
Suction line connection
Sampling compartment door
Sample bottles, e.g. 2 x 12 PE 1 liter bottles
Bottle trays (depending on the sample
bottles selected)
Distribution plate (depending on the sample
bottles selected)
Distribution arm
Vacuum system, e.g. dosing system with
conductive sample sensor
a0013207
Fig. 2: Example of a Liquistation CSF48, version with peristaltic pump
1
2
3
4
5
6
7
8
9
10
Controller
Window (optional)
Dosing compartment door
Suction line connection
Sampling compartment door
Sample bottles, e.g. 2 x 12 PE 1 liter bottles
Bottle trays (depending on the sample
bottles selected)
Distribution plate (depending on the sample
bottles selected)
Distribution arm
Peristaltic pump
12
3
4
5
6
7
9
8
10
12
3
4
5
6
7
9
8
10

Liquistation CSF48 Device description
Endress+Hauser 11
WARNING
!
Danger of injury due to rotating parts
►Do not open the cover of the peristaltic pump while the pump is operating.
►Secure the sampler against unintentional start-up whilst you work on the opened hose pump.
A complete sampling unit for pressure pipes comprises:
Liquistation CSF48 and Samplefit CSA420 sampling assembly with:
• Controller with display, soft keys and navigator
• Samplefit CSA420 sampling assembly for 10 ml, 30 ml or 50 ml sample volume depending on the
version ordered
• Plastic (PE) or glass sample bottles for sample preservation
• Sample compartment temperature control (optional) for safe sample storage
a0015868
Fig. 3: Example of a Liquistation CSF48 with the CSA420 sampling assembly
1
2
3
4
5
6
7
8
Controller
Sampling assembly
Samplefit CSA420
Gland for the suction line
Sample bottles, e.g. 2 x 12 PE 1
liter bottles
Bottle trays (depending on the
sample bottles selected)
Distribution plate (depending on
the sample bottles selected)
Distribution arm
Direct sample feeder pipe

Device description Liquistation CSF48
12 Endress+Hauser
Example of the Samplefit CSA420 sampling assembly with flange connection
Example of the Samplefit CSA420 sampling assembly with Triclamp connection
a0015913
Fig. 4: Samplefit CSA420 sampling assembly with flange connection DN50, PP
a0015914
Fig. 5: Samplefit CSA420 sampling assembly with Triclamp connection DN50, DIN 32676

Liquistation CSF48 Installation
Endress+Hauser 13
4 Installation
4.1 Incoming acceptance, transport, storage
►Make sure the packaging is undamaged!
►Inform the supplier about any damage to the packaging. Keep the damaged packaging until the
matter has been settled.
►Make sure the contents are undamaged!
►Inform the supplier about damage to the contents. Keep the damaged products until the matter has
been settled.
►Check that the order is complete and agrees with your shipping documents.
►Pack the product in such a way as to protect it reliably against impact and moisture for storage and
transportation. The original packaging offers the best protection. Also, keep to the approved ambient
conditions (see "Technical data").
►If you have any questions, please contact your supplier or your local sales center.
NOTICE
The top of the sampler may be damaged or torn by incorrect transportation
►Always use a lifting truck or a fork-lift to transport the sampler. Never lift the sampler by the top.
Lift it in the middle between the upper and lower sections.

Installation Liquistation CSF48
14 Endress+Hauser
4.2 Installation conditions
4.2.1 Dimensions
a0013080
Fig. 6: Dimensions of plastic version of Liquistation CSF48 without/with stand
A Suction line connection

Liquistation CSF48 Installation
Endress+Hauser 15
a0013082
Fig. 7: Dimensions of stainless steel version of Liquistation CSF48 without/with stand
A Suction line connection

Installation Liquistation CSF48
16 Endress+Hauser
4.2.2 Mounting location
For version with pump
1. Correct
The suction line must be routed with a downward slope to the sampling point.
2. Incorrect
The sampler should never be mounted in a place where it is exposed to aggressive gases.
3. Incorrect
Avoid siphoning effects in the suction line
4. Incorrect
The suction line should never be routed with an upward slope to the sampling point.
Note the following when mounting the sampler:
• Mount the sampler on a level surface.
• Protect the sampler from additional heating (e.g. from heaters).
• Protect the sampler from mechanical vibrations.
• Protect the sampler from strong magnetic fields.
• Make sure air can circulate freely through the side panels of the housing. Do not mount the sampler
directly against a wall. Allow at least 150 mm (5.9") between the wall and the sampler on the left
and right-hand sides.
• Do not mount the sampler directly over the inlet channel of a municipal wastewater treatment plant.
a0011693
Fig. 8: Mounting conditions for Liquistation CSF48 for open channels

Liquistation CSF48 Installation
Endress+Hauser 17
For version with sampling assembly
Note the following when installing the sampling assembly in pipelines:
• The best installation location is in the ascending pipe (position 2). Installation is also possible in the
horizontal pipe (position 1).
• Avoid installation in the down pipe (position 4).
• Avoid siphoning effects in the suction line.
• The vertical distance between the assembly and sampler inlet should be at least 0.5 m (1.65 ft).
Note the following when mounting the sampler:
• Mount the sampler on a level surface.
• Protect the sampler from additional heating (e.g. from heaters).
• Protect the sampler from mechanical vibrations.
• Protect the sampler from strong magnetic fields.
a0015886
Fig. 9: Installation conditions for Liquistation CSF48 with Samplefit CSA420 sampling assembly

Installation Liquistation CSF48
18 Endress+Hauser
• Make sure air can circulate freely through the side panels of the housing. Do not mount the sampler
directly against a wall. Allow at least 150 mm (5.9") between the wall and the sampler on the left
and right-hand sides.
• Do not mount the sampler directly over the inlet channel of a municipal wastewater treatment plant.
4.2.3 Mechanical connection
Foundation plan
a0012761
Fig. 10: Foundation plan
A Fasteners (4 x M10)
B Cable inlet
C Outlet for condensate and overflow > DN 50
D Sample supply from below > DN 80
- - - Dimensions of Liquistation

Liquistation CSF48 Installation
Endress+Hauser 19
4.2.4 Connection for sampling for version with pump
• Maximum suction height:
Vacuum pump: standard 6 m (20 ft), optional 8 m (26 ft)
Peristaltic pump: standard 8 m (26 ft)
• Maximum hose length: 30 m (98 ft)
• Hose connection diameter:
Vacuum pump: internal diameter of 10 mm (3/8"), 13 mm (1/2"), 16 mm (5/8") or 19 mm (3/4")
Peristaltic pump: internal diameter of 10 mm (3/8")
• Intake speed:
> 0.5 m/s (> 1.6 ft/s) for ≤13 mm (1/2") ID, in accordance with EN 25667, ISO 5667
> 0.6 m/s (> 1.9 ft/s) for 10 mm (3/8") ID, in accordance with Ö 5893, US EPA
Note the following when mounting the sampler:
• Always route the suction line with an upward slope from the sampling point to the sampler
• The sampler should always be located above the sampling point
• Avoid siphoning effects in the suction line
The following conditions must be met at the sampling point:
• Do not connect the suction line to pressurized systems
• Use a suction strainer to catch bigger, abrasive solids that could clog the system
• Immerse the intake hose in the direction of flow
• Take the sample at a representative point (turbulent flow; not directly at the base of the channel)
Useful sampling accessories
• Suction strainer:
Catches bigger, abrasive solids that could clog the system
• Immersion assembly:
The adjustable immersion assembly fixes the suction line to the sampling point.
4.2.5 Connection for sampling for version with sampling assembly
• Minimum height difference (sampling assembly to the gland of the suction line): 0.5 m (1.6 ft)
• Maximum hose length: 5 m (16 ft)
• Hose connection diameter: 13 mm (1/2")
Note the following when mounting the sampler:
• Always route the suction line with a downward slope from the sampling point to the sampler
• The sampler should always be located below the sampling point
• Avoid siphoning effects in the suction line
The following conditions must be met at the sampling point:
• Connect the sampling assembly to pressurized systems with max. 6 bar
• Avoid sampling points with bigger, abrasive solids that could clog the system
• Take the sample at a representative point (ensure the pipe is completely full)

Installation Liquistation CSF48
20 Endress+Hauser
4.3 Erecting the sampler
4.3.1 Connecting the suction line from the side for version with pump
1. Observe the installation conditions when mounting the sampler.
2. Route the suction line from the sampling point to the sampler.
3. Screw the suction line onto the suction line connection of the sampler.
4.3.2 Connecting the suction line from below for version with pump
If the suction line is connected from below, the suction line is routed upwards behind the rear panel of
the sample compartment. First remove the rear panel of the dosing chamber and sample compartment
as described in the "Wiring" section.
1. Remove the drain plug from the hose gland located at the back of the sampler base.
2. As illustrated, guide the suction line upwards and through the opening towards the front.
a0013704
Fig. 11: Sample supply from below
1
2
Gland for the suction line
Suction line
1
2