Enerpac HXD Series User manual

Instruction Sheet
Hydraulic Torque Wrenches
HXD Series
EIS 59.112-2 05/01 Rev. B
Index:
English Instruction Sheet ..............................................................1-20
Deutsch Bedienungsanleitung ....................................................21-42
Italiano Manuale Istruzioni ..........................................................43-64
Español instrucciones ................................................................65-86
Nederlandse gebruikershandleiding ........................................87-108
Français Notice d’Emploi........................................................109-130
Folha de instruções ..............................................................131-150
........................................................................................151-170
Paragraph page
Receiving instructions.................................. 2
Product description...................................... 2
Safety issues................................................ 3
Assembling the wrench................................ 6
Connecting wrench to pump ...................... 7
Pump requirements...................................... 7
Air bleeding .................................................. 7
Pressure and torque setting ........................ 8
Loosening and tightening ............................ 8
Determine reaction point.............................. 8
Maintenance and service ............................ 9
Troubleshooting............................................ 11
Maximum torque tables .............................. 12-15
Pressure vs. Torque tables .......................... 16-18
Specifications and dimensions.................... 19
From left to right: HR-46, CC-360, IN3-6046, HXD-30

2
1.0 RECEIVING INSTRUCTIONS
Visually inspect all components for shipping
damage. Shipping damage is not covered by
warranty. If shipping damage is found notify
carrier at once. The carrier is responsible for
all repair and replacement costs resulting
from damage in shipment.
SAFETY FIRST
Read all instructions, warnings and cautions
carefully. Follow all safety precautions to
avoid personal injury or property damage
during system operation. Enerpac cannot be
responsible for damage or injury resulting
from unsafe use of product, lack of
maintenance or incorrect product and/or
system operation. Contact Enerpac when in
doubt as to the safety precautions and
applications. To protect your warranty, use
only enerpac hydraulic oil.
A CAUTION is used to indicate correct
operating or maintenance procedures and
practices to prevent damage to, or
destruction of equipment or other property.
A WARNING indicates a potential danger
that requires correct procedures or practices
to avoid personal injury.
A DANGER is only used when your action or
lack of action may cause serious injury or
even death.
This icon is used in illustrations to
express WRONG, not allowed and
dangerous product use and application.
This icon is used in illustrations to
express the CORRECT, safe product
use and application.
A box around a number or letter, such as
and , refers to an illustration or table
number in this instruction sheet.
2.0 PRODUCT DESCRIPTION
The Enerpac HXD torque wrench is a
double-acting hand-controlled hydraulic tool
designed to tighten and loosen bolted
connections. Any unauthorized change in
design, construction or usage of the torque
wrench is forbidden for safety reasons and
will void the Enerpac warranty.
B1
1
1

3
The hydraulic pressure applied to the wrench
is converted into torque by means of a
hydraulic cylinder and a drive lever.
See . The HXD torque wrench consists of
a wrench body (1) with 360° swivel hose
connection (2), two dowel pins (3) and
integrated support arm (5).
The CC-Interchangeable Cassette (4) must
be ordered separately as well as IN-Hexagon
reducer inserts (6) and HR-Holding rings (7).
Advance and retract oil flow on the pump
must be controlled by electric valves with
cables or pneumatic valves with air hoses,
so that at any time control is possible of the
Enerpac wrench.
The advance pressure (A or P) from the
pump to the wrench must be limited to a
maximum 800 bar [11,600 psi]. The pressure
relief valve at the retract side (B or T) of the
pump must be set to a maximum 120 bar
[1740 psi]. See tables , , and on
the pages 12-19 for detailed information.
3.0 SAFETY ISSUES
Failure to comply with the
following cautions and warnings
could cause equipment damage
and personal injury.
IMPORTANT: Minimum age of
the operator must be 18 years.
The operator must have read and
understood all instructions,
safety issues, cautions and warnings before
starting to operate the Enerpac torque
wrench. The operator is responsible for his
activity towards other persons.
WARNING:
To avoid personal
injury and possible equipment
damage, make sure all hydraulic
components withstand the
maximum pressure of 800 bar [11,600 psi].
IMPORTANT: Minimize the risk of
overloading. Use hydraulic
gauges in each hydraulic system
to indicate safe operating loads.
It is your window to what is happening in the
system.
WARNING: Do not overload
equipment. Overloading causes
equipment failure and possible
personal injury.
CAUTION: Make sure that all
system components are
protected from external sources
of damage, such as excessive
heat, flame, moving machine parts, sharp
edges and corrosive chemicals.
CAUTION: Avoid sharp bends
and kinks that will cause severe
back-up pressure in hoses.
Bends and kinks lead to
premature hose failure.
WARNING: Immediately replace
worn or damaged parts with
genuine Enerpac parts. Enerpac
parts are designed to fit properly
and withstand rated loads.
WARNING: Always wear safety
glasses. The operator must take
precaution against injury due to
failure of the tool or workpiece.
DANGER: Do not handle
pressurized hoses. Escaping oil
under pressure can penetrate the
skin, causing serious injury. If oil
is injected under the skin, see a doctor
immediately.
WARNING: Never pressurize
uncoupled couplers. Only use
hydraulic equipment in a coupled
system.
DCBA
1

4
WARNING: To avoid personal injury, keep
hands away from support arm and working
area during operation.
CAUTION: Incorrectly connected
hoses cause malfunctions and are
hazardous. See on page 7. Do
not change coupler positions on
wrench equipment. Clean coupler
halves before connecting. Use dustcaps
after disconnecting.
IMPORTANT: Enerpac THC-700
series 3,5:1 safety twin hoses must
be used with double-acting torque
wrenches.
IMPORTANT: Do not lift hydraulic
equipment by the hoses or swivel
couplers. Use the carrying case or
other means of safe transport.
CAUTION: Do not use worn or
damaged cassettes or reducer inserts. They
must fit precisely on the nut or bolt being
torqued. Do not use metric size cassettes
and reducer inserts on imperial bolt heads
and nuts or reverse. Avoid tilting the wrench.
WARNING: Always secure the
interchangeable cassette (4) in the wrench
(1) using the two dowel pins (3) to prevent
from slipping off the wrench. Both dowel
pins must “click” into the correct position.
4
2+3
10
4
“CLICK”
3
2

5
CAUTION: Always secure the reducer
insert (6) with the holding ring (7) to the
cassette (4) to prevent from slipping. The
collar of the reducer insert (6) must face the
nut or bolt being torqued.
WARNING: To avoid damage and
personal injury, do not remove the support
arm or modify the wrench, its accessories or
change the safety valve setting on the swivel
hose connection.
CAUTION: + The wrench must be
properly positioned manually to make sure
the reaction force is safely transmitted via
the support arm (5) and not via other torque
wrench parts. Do not use the torque wrench
without the support arm.
IMPORTANT: The wrench must react
against a stationary object.
DANGER: Never react off loose
pieces. The force of the wrench
could cause loose pieces to
become flying objects.
776
6
5
5 7
6

6
WARNING: To avoid personal injury
keep hands away from support arm and
working area during operation.
IMPORTANT: The torque wrench always
rotates in the direction opposite the rotation
of the cassette.
WARNING: Do not exceed
maximum torque of cassettes
and reducer inserts to avoid
danger of cassette failure and
bolt-shearing. Maximum torque of cassettes
and reducer inserts are specified in tables
and on pages 12-15.
WARNING: Exceeding the maximum torque
for a bolt (nut) size will result in bolt shearing
and potential parts failure. These failures
could result in pieces being projected from
the wrench or bolting site. Failures will also
result in the torque wrench unit moving
rapidly away from the torquing point causing
potential injury to the operator.
I
MPORTANT: When making bolted
connections always consult the
manufacturers instructions or the
engineering recommendations.
4.0 ASSEMBLING THE WRENCH
See . All parts must be free of dirt and
lubricated according TO paragraph 6.1.
Follow steps 1-5 below:
1. Remove the two dowel pins (3) from the
wrench unit (1).
2. The lever of the cassette (4) must face
the contact surface in the wrench (1).
3. Insert the cassette (4) into the wrench
unit (1).
4. Secure the cassette (4) to the wrench
unit (1) using the two dowel pins (3). The
dowel pins must “click” into the correct
position.
5. When using reducer inserts, see
illustration on page 5, for correct
position of insert and holding ring into
the cassette.
6. Connect the Enerpac THC-700 series
3,5:1 safety twin hoses (10) to the swivel
hose connection (2).
WARNING: See on page 7 for the
correct way to connect the hoses
between wrench and pump.
10
5
9
A2A1
8
8
8 9
“CLICK”

5.0 CONNECTING THE WRENCH TO
THE PUMP
Enerpac torque wrenches can be powered
by a range of electric or air-driven torque
wrench pumps. For complete operating
instructions, refer to the instruction sheet
included with each Enerpac pump.
IMPORTANT: It is mandatory that
the operator has a full
understanding of all instructions,
safety regulations, cautions and warnings,
before starting to operate any of this high
force tool equipment. To ensure correct
pump and wrench control it is recommended
to use an Enerpac torque wrench pump.
When in doubt, contact Enerpac.
IMPORTANT: Minimum age of the operator
must be 18 years. The operator is
responsible for his activity towards other
persons.
ATTENTION: In case of a interrupted current
or a failure of the pump, switch off the motor
and disconnect the wrench from the pump.
DANGER: Do not use electric-
powered pumps in hazardous
environments where explosion-
proof equipment is required.
Enerpac air driven torque wrench pumps can
be used in this case.
5.1 Follow the procedure below:
1. During initial operation or start-up.
2. When changing a wrench on same pump.
3. When different torque values are needed,
using the same pump: for instance using
various interchangeable cassettes or reducer
inserts on the same wrench (tables and
on pages 12-15).
5.2 Pump requirements
The advance pressure (P or A) from pump to
wrench must be limited to a maximum 800
bar [11,600 psi]. The pressure relief valve at
the retract side (B or T) of the pump must be
set to a maximum 120 bar [1740 psi].
IMPORTANT: Maximum oil flow to the
torque wrench: 12 l/min @ 140 bar
[732 in3/min @ 2030 psi] and
2 l/min @ 800 bar [122 in3/min @ 11600 psi].
IMPORTANT: See . Make sure all
couplers and hoses are fully connected and
oil can flow freely from (P to P) and (T to T).
Incorrectly mounted couplers can still be
closed, with the result that oil on the
wrenchs’ retract side (T or R) can be
pressurized by the advance side (P or V). The
safety valve in the retract side (T or R) of the
wrench (2) will open and vent oil to prevent
over-pressurization. This valve is factory set
at 225 - 300 bar [3260 - 4350 psi].
5.3 Bleeding air from the system
During first-time operation, the hydraulic
system is filled with air. Remove air by
connecting the THC-700 series hoses to
each other and cycling the pump using the
remote control. If the torque wrench is
connected, air can also be removed by
cycling the wrench several times.
10
A2
A1
7
10

8
5.4 Pressure and torque setting
Read the pump instructions. Without placing
the wrench on the bolt or nut, operate the
pump in the advance direction.
IMPORTANT: Before using the pump with
the torque wrench on a bolt or nut make a
functional test at maximal 100 bar [1450 psi].
Set the required torque by adjusting the
pressure relief valve on the advance side (P)
of the pump and reading the value on the
pressure gauge.
When making bolted connections always
consult the manufacturers instructions or the
engineering recommendations.
Pressure setting can be adjusted between
40 - 800 bar [580 - 11600 psi]. Adjust the
pressure relief valve setting by turning the
spindle on the pump:
•
clockwise = higher pressure (torque)
• counter-clockwise = lower pressure (torque)
Set the torque by consulting the tables
, and on pages 12-18 in this
instruction sheet, or pressure versus torque
chart included with each wrench. If using
various cassettes or reducer inserts on the
same wrench consult the tables and
on pages 12-15 for maximum torque.
5.5 Loosening and tightening
WARNING: Switch off the pump
before changing cassettes, reducer
inserts or wrench position.
Before positioning the wrench on the bolt or
nut, assemble according to paragraph 4.0.
See for correct wrench position. Make
sure pump is not running. Pre-tension the
bolt manually by using the wrench. See
safety issues to . Place the wrench on
the bolt connection so that the bolt head or
nut is fully enclosed by the wrench.
5.6 Determining the reaction point
WARNING: To avoid personal injury
keep hands away from support arm and
working area during operation.
DANGER: Never react off loose
pieces. The force of the wrench
could cause loose pieces to
become flying objects.
12
102
11
A2A1
CBA
TIGHTEN
LOOSEN
11
12

9
IMPORTANT: The torque wrench always
rotates in the direction opposite the rotation
of the cassette. See .
CAUTION: Do not obstruct the wrench
movement against reaction point. Keep
hands, hoses and swivel connection away
from support arm area.
5.7 Loosening and tightening (continued)
To tighten, operate the pump in the advance
direction by pressing the advance button –
refer to pump instructions. The wrench
performs it angular rotation until it reaches
the end of its rotation cycle. When the
wrench stops, release the advance button to
allow the wrench to automatically retract.
You will know when it have fully retracted as
you will not hear a ratcheting (clicking)
sound. Repeat this operation until the
cassette no longer rotates.
ATTENTION: The cassette should not be
rotating during retract cycle.
IMPORTANT: After reaching the preset
pressure (torque), the torque wrench will no
longer rotate while the gauge will read the
preset pressure value. Monitor the pressure
gauge on the pump to verify that the bolt/nut
connection has been tightened to the preset
torque values.
If a bolt or nut does not loosen, the torque
(pressure) may be increased. Do not exceed:
• maximum torque for the bolt (nut) size to
avoid danger of bolt-shearing;
• maximum pressure (torque) for the
various cassettes and reducer inserts to
avoid danger of bolt-shearing and
cassette failure. Maximum torque of
cassettes and reducer inserts are
specified in tables and .
• maximum pressure 800 bar [11,600 psi].
WARNING: Exceeding the
maximum torque for a bolt (nut)
size will result in bolt shearing
and potential parts failure. These
failures could result in pieces being
projected from the wrench or bolting site.
Failures will also result in the torque wrench
unit moving rapidly away from the torquing
point causing potential injury to the operator.
IMPORTANT: When making bolted
connections always consult the
manufacturers instructions or the
engineering recommendations.
We recommend the use of special
loosening liquids or sprays.
Enerpac offers nutsplitters in case
a nut can not be removed.
Contact your Enerpac representative.
6.0 MAINTENANCE AND SERVICE
IIMPORTANT: To safeguard the
accuracy of the torque values,
the torque wrench and pressure
gauge on the pump must be
checked on a regular basis.
Contact Enerpac for calibration.
Repairs must be made by the manufacturer,
as after an exchange of parts, the accuracy
of the torque and the wrench functions must
be checked.
Maintenance is required when wear and/or
leakage is noticed. Regularly inspect all
components to detect any problem requiring
service and maintenance. Contact Enerpac
for repair and/or replacements.
To prolong the life of your torque wrench
equipment, follow points below:
• Do not exceed oil temperature of 65˚C
(150˚F).
• Regularly check the pump's oil level and
condition. Consult pump instructions.
A2A1
12
12

10
• Follow the lubrication scheme in
paragraph 6.1.
• Lubrication may influence torque
accuracy and life-time of the wrench.
Always clean and lubricate after usage
and store in the carrying case.
• Clean the cassette with each cassette
change and lubricate the lever surface
with Gleitmo 805 only.
6.1 Lubrication
Follow the scheme below. The icons 1and
2 refer to parts or surfaces of the wrench in
illustration .
•Clean surface
1 and grease with
Gleitmo 805 only. Available at Enerpac as
Torque Wrench Grease EN-14010.
•Keep surface
2 clean and dry. Do not
lubricate.
IMPORTANT: Do not disassemble the
wrench unit (1) and the cassette (4). Do not
immerse these parts in oil, kerosene or other
cleaning liquid to prevent dirt from flushing in
and grease from being dissolved.
13
13

11
PROBLEM POSSIBLE CAUSE
1. No pressure
build-up at
wrench, and/or
wrench will not
advance.
A. No power supply or air supply.
B. Pump motor does not rotate
due to wrong voltage supply.
C. Blown out fuses (E-motor)
D. Direction of electric motor
rotation not correct.
E. Couplers at pump and wrench
side not completely
connected.
F. Oil level in pump too low
G. Pressure setting of relief valve
on pump too low.
H. Leakage in pump or wrench.
I. Defective pressure gauge.
J. Incorrectly mounted hoses.
A. Plug in all connections.
B. Check voltage setting
C. Replace fuses.
D. Change wiring of power cable.
E. Depressurize the hoses and
switched off pump, retighten
couplers by hand.
F. Add oil. See pump instructions.
G. Increase pressure by adjusting
pump relief valve. Do not exceed
max. pressure or torque.
H. Determine if leakage is in the
pump or the wrench. Contact your
Enerpac Service Center for
assistance.
I. Connect a second glycerine filled
pressure gauge, adjust pressure on
pump and check both gauge
values.
J.
Change hose positions
according to illustration on
page 7:
(Pto P) and (Tto T).
10
2. Safety valve at
retract side (T) of
wrench opens.
A. Couplers at retract side of
wrench and pump not
completely connected.
B. Incorrectly mounted hoses.
A. When pump is running, switch,
using the remote control, the valve
position from (P or A) to (T or B)
and reverse to depressurize the
system. Switch off the pump and
tighten couplers by hand.
B.
Change hose positions
according to illustration on
page 7:
(Pto P) and (Tto T).
10
3. Hoses can not
be disconnected
from wrench or
pump.
A. Pressure remaining in double-
acting hydraulic system.
B. Hydraulic system too warm.
A. When pump is running, switch,
using the remote control, the valve
position from (P or A) to (T or B)
and reverse to depressurize the
system. Switch off the pump and
disconnect the hoses.
B. Cool the hydraulic system, protect
it against heat and repeat solution
3A above to disconnect hoses.
SOLUTION
7.0 TROUBLESHOOTING
The table below is intended to be used as an
aid in determining if a problem exists.

TABLE , MAXIMUM TORQUE OF CASSETTES AND REDUCER INSERTS, METRIC
A1
12
Model
Number
Model
Number
Drive Unit Interchangeable Cassettes,
metric
Reducer Inserts,
metric
* Maxi-
mum
Torque
(Nm)
Hexa-
gon
Size
(mm) (mm)
CC-332
CC-336
CC-341
CC-346
CC-350
CC-355
CC-360
Hexagon
Size
(mm)
–
–
41 / 36
46 / 41
50 / 46
55 / 50
60 / 55
HXD-30
3290 Nm
2425 Ft.lbs
1700
2100
2500
2890
3290
3290
3290
* Maxi-
mum
Torque
(Ft.lbs)
1250
1545
1840
2130
2425
2425
2425
32
36
41
46
50
55
60
Model
Number
–
–
IN3-4136
IN3-4641
IN3-5046
IN3-5550
IN3-6055
Hexagon
Size
(mm)
–
–
41 / 32
46 / 36
50 / 41
55 / 46
60 / 50
Model
Number
–
–
IN3-4132
IN3-4636
IN3-5041
IN3-5546
IN3-6050
Torque
Wrench
Code
R
28,5
31,5
34,5
38,5
42,0
45,0
47,5
CC-641
CC-646
CC-650
CC-655
CC-660
CC-665
CC-670
CC-675
CC-680
41 / 36
–
50 / 46
55 / 50
60 / 55
65 / 60
70 / 65
75 / 70
80 / 75
HXD-60
6190 Nm
4565 Ft.lbs
3840
4805
5410
5410
5410
6190
6190
6190
6190
2830
3540
3990
3990
3990
4565
4565
4565
4565
41
46
50
55
60
65
70
75
80
IN6-4136
–
IN6-5046
IN6-5550
IN6-6055
IN6-6560
IN6-7065
IN6-7570
IN6-8075
–
–
50 / 41
55 / 46
60 / 50
65 / 55
70 / 60
75 / 65
80 / 70
–
–
IN6-5041
IN6-5546
IN6-6050
IN6-6555
IN6-7060
IN6-7565
IN6-8070
S
34,5
39,5
43,5
46,5
48,5
52,5
55,5
57,5
60,5
CC-1255
CC-1260
CC-1265
CC-1270
CC-1275
–
CC-1280
CC-1285
CC-1290
CC-1295
CC-12100
55 / 50
60 / 55
65 / 60
70 / 65
75 / 70
–
80 / 75
85 / 80
90 / 85
95 / 90
100 / 95
IN12-5550
IN12-6055
IN12-6560
IN12-7065
IN12-7570
–
IN12-8075
IN12-8580
IN12-9085
IN12-9590
IN12-10095
55 / 46
60 / 50
65 / 55
70 / 60
75 / 65
–
80 / 70
85 / 75
90 / 80
95 / 85
100 / 90
IN12-5546
IN12-6050
IN12-6555
IN12-7060
IN12-7565
–
IN12-8070
IN12-8575
IN12-9080
IN12-9585
IN12-10090
HXD-120
12500 Nm
9220 Ft.lbs
8000
8000
9800
9800
9800
–
10860
12500
12500
12500
12500
5900
5900
7225
7225
7225
–
8010
9220
9220
9220
9220
55
60
65
70
75
–
80
85
90
95
100
T
46,5
48,5
52,5
55,5
57,5
–
60,5
64,5
67,5
70,5
73,5
CC-2480
CC-2485
CC-2490
CC-2495
CC-24100
CC-24105
CC-24110
CC-24115
CC-24120
CC-24125
CC-24130
80/75
85/80
90/85
95/80
100/95
105/100
110/105
115/110
120/115
125/120
130/125
IN24-8075
IN24-8580
IN24-9085
IN24-9580
IN24-10095
IN24-105100
IN24-110105
IN24-115110
IN24-120115
IN24-125120
IN24-130125
80/70
85/75
90/80
95/85
100/90
105/95
110/100
115/105
120/110
125/115
130/120
IN24-8070
IN24-8575
IN24-9080
IN24-9585
IN24-10090
IN24-10595
IN24-110100
IN24-115105
IN24-120110
IN24-125115
IN24-130120
HXD-240
24210 Nm
17860 Ft.lbs
13890
16030
16560
17100
18170
20840
24210
24210
24210
24210
24210
10245
11820
12215
12610
13400
15370
17860
17860
17860
17860
17860
80
85
90
95
100
105
110
115
120
125
130
Weight
(kg)
0,55
0,65
0,70
0,80
0,95
1,00
1,05
1,20
1,30
1,45
1,50
1,55
1,85
1,90
1,95
2,00
2,65
2,65
2,75
2,80
2,85
–
2,95
3,55
3,65
3,70
3,75
5,1
5,2
5,2
5,4
5,6
5,7
5,8
7,1
7,3
7,3
7,4
U
62,0
66,0
69,0
72,0
76,0
80,0
84,0
87,0
90,0
93,0
96,0
From left
to right:
HR-46,
CC-360,
IN3-6046,
HXD-30
Torque Wrench Selection in 4 steps:
Select the HXD Drive Unit.
Select the CC Cassette.
Select the IN Reducer Insert that fits the
CC Cassette.
Select the corresponding HR Holding
Ring to secure the reducer insert in the
Cassette.
4
3
2
1
1
2
4
3

13
Reducer Inserts,
metric
Hexagon
Size
(mm)
–
–
41 / 30
46 / 32
50 / 36
55 / 41
60 / 46
Model
Number
–
–
IN3-4130
IN3-4632
IN3-5036
IN3-5541
IN3-6046
Torque
Wrench
Code
R
–
–
50 / 36
55 / 41
60 / 46
65 / 50
70 / 55
75 / 60
80 / 65
–
–
IN6-5036
IN6-5541
IN6-6046
IN6-6550
IN6-7055
IN6-7560
IN6-8065
S
HR-41
–
HR-50
HR-55
HR-60
HR-65
HR-70
HR-75
HR-80
55 / 41
60 / 46
65 / 50
70 / 55
75 / 60
–
80 / 65
85 / 70
90 / 75
95 / 80
100 / 85
IN12-5541
IN12-6046
IN12-6550
IN12-7055
IN12-7560
–
IN12-8065
IN12-8570
IN12-9075
IN12-9580
IN12-10085
T
HR-55
HR-60
HR-65
HR-70
HR-75
–
HR-80
HR-85
HR-90
HR-95
HR-100
–
–
HR-41
HR-46
HR-50
HR-55
HR-60
Holding
Ring
Model
No.
80/65
85/70
90/75
95/80
100/85
105/90
110/95
115/100
120/105
125/110
130/115
IN24-8065
IN24-8570
IN24-9075
IN24-9580
IN24-10085
IN24-10590
IN24-11095
IN24-115110
IN24-120105
IN24-125110
IN24-130115
U
HR-80
HR-85
HR-90
HR-95
HR-100
HR-105
HR-110
HR-115
HR-120
HR-125
HR-130
Cassette and Reducer Insert Torque
Identification
Torque wrench code.
Refer to the maximum torque of
each Cassette and Reducer Insert in
Table B:
R/3 for HXD-30
S/6 for HXD-60
T/12 for HXD-120
U/24 for HXD-240
Reducer Insert size
in millimeters
* Determine maximum torque according
to bolt (nut) size and grade.
Consult the manufacturers
instructions or engineering
recommendations.
CC-680+IN6-8070
CC-6313+IN6313-275
Reducer Insert size
in inch

TABLE , MAXIMUM TORQUE OF CASSETTES AND REDUCER INSERTS, IMPERIAL
A2
14
Model
Number
Model
Number
Drive Unit Interchangeable Cassettes,
imperial
Reducer Inserts,
imperial
* Maxi-
mum
Torque
(Ft.lbs)
Hexa-
gon
Size
(inch) (inch)
CC-3125
CC-3144
CC-3163
CC-3181
CC-3200
CC-3219
CC-3238
Hexagon
Size
(inch)
–
17/16" - 11/4"
15/8" - 17/16"
113/16" - 15/8"
2" - 113/16"
23/16" - 2"
23/8" - 23/16"
HXD-30
2425 Ft.lbs
3290 Nm
1250
1545
1840
2130
2425
2425
2425
* Maxi-
mum
Torque
(Nm)
1700
2100
2500
2890
3290
3290
3290
11/4"
17/16"
15/8"
113/16"
2"
23/16"
23/8"
Model
Number
–
IN3144-125
IN3163-144
IN3181-163
IN3200-181
IN3219-200
IN3238-219
Torque
Wrench
Code
R
1.12"
1.24"
1.36"
1.52"
1.65"
1.77"
1.87"
CC-6163
CC-6181
CC-6200
CC-6219
CC-6238
CC-6256
CC-6275
CC-6293
CC-6313
–
113/16" - 15/8"
2" - 113/16"
23/16" - 2"
23/8" - 23/16"
29/16" - 23/8"
23/4" - 29/16"
215/16" - 23/4"
31/8" - 215/16"
HXD-60
4565 Ft.lbs
6190 Nm
2830
3540
3990
3990
3990
4565
4565
4565
4565
3840
4805
5410
5410
5410
6190
6190
6190
6190
15/8"
113/16"
2"
23/16"
23/8"
29/16"
23/4"
215/16"
31/8"
–
IN6181-163
IN6200-181
IN6219-200
IN6238-219
IN6256-238
IN6275-256
IN6293-275
IN6313-293
S
1.36"
1.56"
1.71"
1.83"
1.91"
2.07"
2.19"
2.26"
2.38"
CC-12219
CC-12238
CC-12256
CC-12275
CC-12293
CC-12300
CC-12313
CC-12338
CC-12350
CC-12375
CC-12388
31/8" - 215/16"
33/8" - 31/8"
31/2" - 31/8"
33/4" - 31/2"
37/8" - 31/2"
41/8" - 37/8"
41/4" - 37/8"
45/8" - 41/4"
5" - 45/8"
HXD-120
9220 Ft.lbs
12500 Nm
5900
5900
7225
7225
7225
7225
8010
9220
9220
9220
9220
8000
8000
9800
9800
9800
9800
10860
12500
12500
12500
12500
23/16"
23/8"
29/16"
23/4"
215/16"
3"
31/8"
33/8"
31/2"
33/4"
37/8"
IN24313-293
IN24338-313
IN24350-313
IN24375-350
IN24388-350
IN24413-388
IN24425-388
IN24463-425
IN24500-463
23/16" - 2"
23/8" - 23/16"
29/16" - 23/8"
23/4" - 29/16"
215/16" - 23/4"
3" - 23/4"
31/8" - 215/16"
33/8" - 3"
31/2" - 31/8"
33/4" - 31/2"
37/8" - 31/2"
IN12219-200
IN12238-219
IN12256-238
IN12275-256
IN12293-275
IN12300-275
IN12313-293
IN12338-300
IN12350-313
IN12375-350
IN12388-350
T
1.83"
1.91"
2.07"
2.19"
2.26"
2.26"
2.38"
2.54"
2.66"
2.78"
2.89"
CC-24313
CC-24338
CC-24350
CC-24375
CC-24388
CC-24413
CC-24425
CC-24463
CC-24500
10325
11685
12225
12775
13315
15490
17860
17860
17860
14000
15840
16570
17320
18050
21000
24210
24210
24210
31/8"
33/8"
31/2"
33/4"
37/8"
41/8"
41/4"
45/8"
5"
2.44"
2.60"
2.71"
2.83"
2.99"
3.15"
3.30"
3.54"
3.78"
HXD-240
17860 Ft. lbs.
24210
Nm
U
From left to
right:
HR-46,
CC-3181,
IN3181-144,
HXD-30
Torque Wrench Selection in 4 steps:
Select the HXD Drive Unit.
Select the CC Cassette.
Select the IN Reducer Insert that fits
the CC Cassette.
Select the corresponding HR Holding
Ring to secure the reducer insert in
the Cassette.
4
3
2
1
1
2
4
3
Weight
(kg)
1.2
1.4
1.5
1.8
2.1
2.2
2.3
2.6
2.9
3.2
3.3
3.4
4.1
4.2
4.3
4.4
5.8
5.8
6.1
6.2
6.3
6.3
6.5
7.8
8.0
8.2
8.3
11,2
11,4
11,4
11,9
12,3
12,5
14,9
16,0
16,3

15
Reducer Inserts,
imperial
Hexagon
Size
(inch)
–
–
15/8" - 11/4"
113/16" - 17/16"
2" - 15/8"
23/16" - 113/16"
23/8" - 2"
Model
Number
–
–
IN3163-125
IN3181-144
IN3200-163
IN3219-181
IN3238-200
–
–
2" - 15/8"
23/16" - 113/16"
23/8" - 2"
29/16" - 23/16"
23/4" - 23/8"
215/16" - 29/16"
31/8" - 23/4"
–
–
IN6200-163
IN6219-181
IN6238-200
IN6256-219
IN6275-238
IN6293-256
IN6313-275
23/16" - 113/16"
23/8" - 2"
29/16" - 23/16"
23/4" - 23/8"
215/16" - 29/16"
3" - 29/16"
31/8" - 23/4"
33/8" - 215/16"
31/2" - 3"
33/4" - 33/8"
37/8" - 33/8"
IN12219-181
IN12238-200
IN12256-219
IN12275-238
IN12293-256
IN12300-256
IN12313-275
IN12338-293
IN12350-300
IN12375-338
IN12388-338
–
HR-36
HR-41
HR-46
HR-50
HR-55
HR-60
Holding
Ring
Model
No.
–
HR-46
HR-50
HR-55
HR-60
HR-65
HR-70
HR-75
HR-80
HR-55
HR-60
HR-65
HR-70
HR-75
HR-75
HR-80
HR-85
HR-90
HR-95
HR-100
HR-80
HR-85
HR-90
HR-95
HR-100
HR-105
HR-110
HR-120
HR-130
IN24313-275
IN24338-300
IN24350-300
IN24375-338
IN24388-338
IN24413-375
IN24425-375
IN24463-413
IN24500-425
31/8" - 23/4"
33/8" - 3"
31/2" - 3"
33/4" - 33/8"
37/8" - 33/8"
41/8" - 33/4"
41/4" - 33/4"
45/8" - 41/8"
5" - 41/4"
®
®
®
Torque wrench code – Refer to the maximum torque of
each Cassette and Reducer Insert in Table C.
R/3 for HXD-30 S/6 for HXD-60
T/12 for HXD-120 U/24 for HXD-240
Cassette and Reducer Insert Torque Identification
CC-680+IN6-8070
CC-6313+IN6313-275
Reducer Insert size in millimeters
Reducer Insert size in inch
* Determine maximum torque according to bolt
(nut) size and grade. Consult the manufacturers
instructions or engineering recommendations.
Hexagon
Size
(inch)
–
–
–
–
–
–
–
Model
Number
–
–
–
–
–
–
–
Torque
Wrench
Code
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
IN24313-256
–
–
IN24375-313
–
–
–
–
–
31/8" - 29/16"
–
–
33/4" - 31/8"
–
–
–
–
–
S
T
U
R

16
HXD-30 HXD-30 HXD-60 HXD-60 HXD-120 HXD-120 HXD-240 HXD-240
CC-1255 1) CC-2480 1) –
CC-641 1) CC-1260 1) CC-2485 2) CC-24110 1)
CC-332 1) CC-646 2) CC-665 1) CC-1265 2) CC-1285 1) CC-2490 3) CC-24115 1)
CC-336 2) CC-350 1) CC-650 3) CC-670 1) CC-1270 2) CC-1290 1) CC-2495 4) CC-24120 1)
CC-341 3) CC-355 1) CC-655 3) CC-675 1) CC-1275 2) CC-1295 1) CC-24100 5) CC-24125 1)
CC-346 4) CC-360 1) CC-660 3) CC-680 1) CC-1280 3) CC-12100 1) CC-24105 6) CC-24130 1)
bar Nm Nm Nm Nm Nm Nm Nm Nm
40 140 160 295 355 555 640 1112 1200
60 210 240 440 530 833 960 1669 1808
80 290 325 565 675 1090 1270 2225 2426
100 360 410 710 845 1360 1590 2758 3052
120 435 490 850 1015 1630 1900 3310 3668
140 505 575 990 1165 1900 2210 3861 4285
160 580 655 1130 1330 2160 2520 4386 4901
180 650 740 1265 1480 2440 2840 4935 5517
200 720 820 1405 1645 2710 3150 5482 6138
220 790 905 1545 1810 2980 3470 6030 6734
240 865 975 1695 1970 3250 3770 6579 7325
260 940 1065 1835 2135 3520 4090 7059 7930
280 1010 1150 1950 2265 3790 4420 7602 8536
300 1080 1230 2090 2430 4050 4740 8144 9144
320 1155 1310 2225 2590 4320 5050 8687 9754
340 1230 1400 2350 2765 4600 5340 9230 10363
360 1300 1480 2490 2925 4880 5660 9619 10973
380 1375 1565 2630 3060 5170 5960 10154 11582
400 1450 1650 2765 3225 5450 6280 10688 12192
420 1520 1730 2905 3385 5720 6590 11222 12802
440 1595 1820 3035 3530 6000 6900 11757 13411
460 1670
1)
1910 3170 3690 6270 7220 12291 14021
480 1740 1985 3300 3860 6520 7540 12826 14630
500 1810 2070 3440 4020 6790 7860 13360 15240
520 1885 2150 3580 4185 7060 8170 13894
1)
15850
540 1955 2245 3700 4330 7330 8470 14429 16459
560 2025 2325 3840
1)
4490 7600 8780 14963 17069
580 2100
2)
2400 3960 4675 7880
1)
9090 15498 17678
600 2170 2480 4100 4840 8150 9400 16032
2)
18288
620 2240 2565 4230 5000 8420 9710 16566
3)
18898
640 2310 2650 4355 5120 8690 10040 17101
4)
19507
660 2385 2730 4490 5280 8940 10360 17635 20117
680 2455
3)
2810 4665 5365 9190 10640 18170
5)
20726
700 2525 2890 4805
2)
5525 9440 10950 18704 21336
720 2600 2970 4940 5680 9710
2)
11260 19238 21946
740 2670 3050 4995 5785 9990 11560 19773 22555
760 2745 3130 5130 5940 10280 11880 20307 23165
780 2815 3210 5275 6030 10560 12190 20842
6)
23774
800 2890
4)
3290
1)
5410
3)
6190
1)
10860
3)
12500
1)
21375 24215
1)
TABLE METRIC - PRESSURE VERSUS TORQUE HXD WITH CC-CASSETTES
B
NOTE: 1),2),3) and 4) refer to table for maximum torque of cassettes and reducer inserts.
A1

17
TABLE IMPERIAL - PRESSURE VERSUS TORQUE HXD WITH CC-CASSETTES
C
HXD-30 HXD-30 HXD-60 HXD-60 HXD-120 HXD-120 HXD-240 HXD-240
CC-12219 1)
CC-12238 1) CC-24313 1)
CC-6163 1) CC-12256 2) CC-24338 2)
CC-3125 1) CC-6181 2) CC-6256 1) CC-12275 2) CC-12338 1) CC-24350 3)
CC-3144 2) CC-3200 1) CC-6200 3) CC-6275 1) CC-12293 2) CC-12350 1) CC-24375 4) CC-24425 1)
CC-3163 3) CC-3219 1) CC-6219 3) CC-6293 1) CC-12300 2) CC-12375 1) CC-24388 5) CC-24463 1)
CC-3181 4) CC-3238 1) CC-6238 3) CC-6313 1) CC-12313 3) CC-12388 1) CC-24413 6) CC-24500 1)
psi Ft.lbs Ft.lbs Ft.lbs Ft.lbs Ft.lbs Ft.lbs Ft.lbs Ft.lbs
600 107 122 225 271 423 488 848 915
800 142 163 298 359 565 651 1132 1226
1000 178 203 373 449 706 814 1415 1532
1200 221 248 431 515 831 969 1697 1850
1400 256 292 506 602 968 1132 1963 2173
1600 293 333 578 688 1107 1294 2244 2487
1800 332 373 648 774 1243 1449 2525 2798
2000 367 418 719 846 1380 1606 2805 3113
2200 404 460 791 931 1518 1766 3067 3424
2400 442 499 862 1015 1648 1922 3346 3738
2600 477 544 929 1087 1792 2086 3625 4052
2800 513 584 1001 1171 1930 2247 3903 4370
3000 549 626 1072 1255 2067 2403 4181 4682
3200 584 670 1143 1339 2204 2567 4460 4980
3400 623 702 1221 1419 2341 2716 4740 5277
3600 660 744 1293 1503 2479 2876 5018 5587
3800 699 792 1364 1587 2616 3040 5246 5894
4000 734 835 1417 1646 2753 3211 5525 6201
4200 770 877 1487 1728 2891 3372 5802 6511
4400 806 917 1559 1812 3021 3535 6073 6820
4600 844 957 1627 1893 3158 3692 6350 7130
4800 881 999 1697 1976 3295 3852 6626 7440
5000 920 1047 1757 2068 3440 3993 6902 7750
5200 955 1088 1829 2149 3576 4158 7066 8060
5400 992 1129 1899 2231 3713 4317 7338 8370
5600 1031 1173 1971 2293 3874 4467 7609 8680
5800 1069 1217 2039 2378 4019 4631 7881 8990
6000 1104 1257 2110 2459 4155 4787 8153 9300
this table is continued on the next page
CONVERSION TABLE
Pressure:
1 bar = 14,514 psi
1 psi = 0,0689 bar
Torque:
1 Nm = 0,73756 Ft.lbs
1 Ft.lbs = 1,355818 Nm
NOTE: 1),2),3) and 4) refer to table for maximum torque of cassettes and reducer inserts.
A2

18
TABLE IMPERIAL - PRESSURE VERSUS TORQUE HXD WITH CC-CASSETTES
C
HXD-30 HXD-30 HXD-60 HXD-60 HXD-120 HXD-120 HXD-240 HXD-240
CC-12219 1)
CC-12238 1) CC-24313 1)
CC-6163 1) CC-12256 2) CC-24338 2)
CC-3125 1) CC-6181 2) CC-6256 1) CC-12275 2) CC-12338 1) CC-24350 3)
CC-3144 2) CC-3200 1) CC-6200 3) CC-6275 1) CC-12293 2) CC-12350 1) CC-24375 4) CC-24425 1)
CC-3163 3) CC-3219 1) CC-6219 3) CC-6293 1) CC-12300 2) CC-12375 1) CC-24388 5) CC-24463 1)
CC-3181 4) CC-3238 1) CC-6238 3) CC-6313 1) CC-12313 3) CC-12388 1) CC-24413 6) CC-24500 1)
psi Ft.lbs Ft.lbs Ft.lbs Ft.lbs Ft.lbs Ft.lbs Ft.lbs Ft.lbs
6200 1141 1299 2181 2541 4294 4947 8424 9610
6400 1180 1346 2245 2611 4438 5104 8696 9920
6600 1219 1394 2313 2692 4575 5268 8968 10230
6800 1255
1)
1436 2383 2774 4713 5428 9239 10540
7000 1290 1472 2447 2863 4835 5592 9512 10849
7200 1325 1516 2519 2944 4972 5756 9783 11160
7400 1362 1556 2589 3026 5110 5916 10054 11470
7600 1401 1598 2661 3110 5247 6072 10326
1) 11780
7800 1436 1649 2718 3181 5384 6222 10598 12090
8000 1473 1692 2788
1)
3262 5522 6381 10870 12400
8200 1508 1747 2859 3343 5659 6538 11142 12710
8400 1546
2)
1767 2917 3443 5804 6695 11413 13019
8600 1584 1810 2986 3525 5942
1)
6854 11686
2) 1333
0
8800 1619 1850 3058 3610 6079 7011 11958 13640
9000 1654 1894 3123 3691 6216 7168 12226
3) 1395
0
9200 1689 1938 3184 3743 6353 7339 12501 14260
9400 1725 1980 3253 3824 6491 7499 12773
4) 1457
0
9600 1764 2020 3321 3906 6613 7663 13044 14880
9800 1799 2060 3419 3932 6735 7798 13316
5) 15189
10000 1836
3)
2102 3489
2)
4012 6873 7957 13588 15500
10200 1871 2142 3561 4094 6995 8114 13859 15810
10400 1910 2182 3629 4172 7132 8271 14131 16120
10600 1947 2224 3698 4254 7270
2)
8430 14404 16430
10800 1982 2264 3707 4294 7414 8580 14675 16739
11000 2020 2304 3778 4372 7566 8744 14947 17050
11200 2057 2346 3845 4452 7704 8903 15219 17359
11400 2092 2386 3921 4482 7849 9060 15490
6) 17670
11600 2132
4)
2425
1)
3990
3)
4566
1)
8010
3)
9220
1)
15765 17860
1)
NOTE: 1),2),3) and 4) refer to table for maximum torque of cassettes and reducer inserts.
A2
CONVERSION TABLE
Pressure:
1 bar = 14,514 psi
1 psi = 0,0689 bar
Torque:
1 Nm = 0,73756 Ft.lbs
1 Ft.lbs = 1,355818 Nm

19
Torque
Wrench
Model
Number
HXD-30
HXD-60
HXD-120
HXD-240
Torque at
800 bar
11,600 psi
3290 Nm
2425 Ft.lbs
6190 Nm
4565 Ft.lbs
12.500 Nm
9220 Ft.lbs
24.210 Nm
17860 Ft.lbs
Cassette
Range
(hexagon size)
32 - 60 mm
11/4 - 23/8"
41 - 80 mm
15/8 - 31/8"
55 - 100 mm
23/16 - 37/8"
80 - 130 mm
31/8 - 5"
Advance
21 cm
3
1.3 in
3
40 cm
3
2.4 in
3
81 cm
3
4.9 in
3
157 cm
3
9.6 in
3
Retract
12 cm
3
.7 in
3
24 cm
3
1.5 in
3
45 cm
3
2.7 in
3
93 cm
3
5.7 in
3
Oil
Capacity
Weight
1,6 kg
3.5 lbs
2,5 kg
5.5 lbs
4,8 kg
10.6 lbs
8,2 kg
18.1 lbs
mm
inch
mm
inch
mm
inch
mm
inch
A
135
5.31"
156
6.14"
200
7.87"
259
10.2"
B
91-103
3.58-4.06"
115-130
4.53-5.12"
141-156
5.55-6.14"
182-202
6.8-7.95"
C
28
1.10"
35
1.38"
47
1.85"
56
2.2
E
40
1.57"
50
1.97"
65
2.56"
82
3.22
F
60
2.36"
75
2.95"
96
3.78"
125
4.92
H
38
1.50"
38
1.50"
38
1.50"
50
2
TABLE SPECIFICATIONS
D
Dimensions
For dimension Dsee tables and on pages 12 and 14.
A2A1

20
EC-DECLARATION OF CONFORMITY
(according attachment IIA of the machinery directive)
We ENERPAC B.V.
Storkstraat 25, 3905 KX Veenendaal, Holland
declare under our own responsibility that below mentioned product
Torque Wrench, Types: HXD-30, HXD-60, HXD-120, and HXD-240
on which this declaration refers, is in accordance with
EN 982:1996
EN 292-1:1991
EN 292-2:1991
VBG 5:1993
ENERPAC and APPLIED POWER specifications and standards
according the guidelines of the
Machinery Directive 89/392/EEC, 91/368/EEC, 93/44/EEC and 93/68/EEC
Veenendaal, 28 december 1997 W. van de Vendel
Quality Assurance Manager
Ref: EC.2a