Enerpac HCG-Series User manual

1
POWERFUL SOLUTIONS. GLOBAL FORCE.
Instruction Sheet
High Tonnage Hydraulic Cylinders
HCG-Series and HCR-Series
L4174 Rev. C 10/19
Table of Contents:
Section Page
1.0 IMPORTANT RECEIVING
INSTRUCTIONS ...........................1
2.0 SAFETY .................................1
3.0 CONFORMANCE TO NATIONAL AND
INTERNATIONAL STANDARDS ...............3
4.0 PRODUCT DESCRIPTION ...................3
5.0 LIFTING THE CYLINDER ....................3
6.0 SETUP ..................................4
7.0 AVOIDING SIDE LOAD ......................5
8.0 OPERATION ..............................5
9.0 INSPECTION, MAINTENANCE & STORAGE .....5
10.0 RELIEVING TRAPPED PRESSURE ...........6
11.0 TROUBLESHOOTING .....................6
12.0 PRODUCT DATA..........................7
1.0 IMPORTANT RECEIVING INSTRUCTIONS
Visually inspect all components for shipping damage. Shipping
damage is not covered by warranty. If shipping damage is
found, notify carrier at once. The carrier is responsible for
all repair and replacement costs resulting from damage in
shipment.
2.0 SAFETY
2.1 Introduction
Read all instructions carefully. Follow all recommended safety
precautions to avoid personal injury as well as damage to the
product and/or damage to other property. Enerpac cannot be
responsible for any damage or injury from unsafe use, lack of
maintenance or incorrect operation. Do not remove warning
labels, tags, or decals. In the event any questions or concerns
arise, contact Enerpac or a local Enerpac distributor for
clarification.
If you have never been trained on high-pressure hydraulic
safety, consult your distributor or service center for information
about an Enerpac Hydraulic Safety Course.
This manual follows a system of safety alert symbols, signal
words and safety messages to warn the user of specific
hazards. Failure to comply with these warnings could result
in death or serious personal injury, as well as damage to the
equipment or other property.
The Safety Alert Symbol appears throughout this
manual. It is used to alert you to potential physical
injury hazards. Pay close attention to Safety Alert
Symbols and obey all safety messages that follow this symbol
to avoid the possibility of death or serious personal injury.
Safety Alert Symbols are used in conjunction with certain
Signal Words that call attention to safety messages or property
damage messages and designate a degree or level of hazard
seriousness. The Signal Words used in this manual are
WARNING, CAUTION and NOTICE.
WARNING Indicates a hazardous situation that, if not
avoided, could result in death or serious
personal injury.
CAUTION
Indicates a hazardous situation that, if not
avoided, could result in minor or moderate
personal injury.
NOTICE
Indicates information considered important,
but not hazard related (e.g. messages
relating to property damage). Please note
that the Safety Alert Symbol will not be used
with this signal word.
2.2 Hydraulic Cylinder Safety Precautions
(HCG-Series and HCR-Series)
WARNING
Failure to observe and comply with the following
precautions could result in death or serious personal
injury. Property damage could also occur.
• Read and completely understand the safety precautions and
instructions in this manual before operating the cylinder or
preparing it for use. Always follow all safety precautions and
instructions, including those that are contained within the
procedures of this manual.
• Operating procedures will vary, depending on the system
arrangement. Always read, follow and completely
understand all manufacturer's instructions when operating
pumps, valves and all other devices used with the cylinders.
Follow all safety precautions contained in the manufacturer's
manuals.

2
• Always wear appropriate personal protective equipment
(P.P.E.) when operating hydraulic equipment. Be sure to
wear eye protection, work gloves and protective clothing.
Use of additional P.P.E. safety items such as dust mask,
non-skid safety shoes, hard hat, and hearing protection
(used as appropriate for the conditions) will reduce the
chance of personal injuries. The use of these items may also
be required by local regulations or laws.
• Do not handle pressurized hoses. Escaping oil under
pressure can penetrate the skin. If oil is injected under the
skin, see a doctor immediately.
• Do not pressurize disconnected couplers.
• Use hydraulic cylinders only in a coupled system. Never use a
cylinder with uncoupled couplers.
• Do not remove or disable the pump relief valve.
• Do not remove or disable the cylinder relief valve (if
equipped).
• The system operating pressure must not exceed the pressure
rating of the lowest rated component in the system.
• Install pressure gauge(s) in the system to monitor operating
pressure. It is your window to see what is happening in the
system.
• Never set a relief valve to a higher pressure than the
maximum rated pressure of the pump and cylinder. If ratings
are dierent, relief valve setting should not exceed the
setting of the lowest rated component (pump or cylinder).
• The HCG-Series and HCR-Series cylinders are designed
for a maximum working pressure of 10150 psi [700 bar]. Do
not connect a pump with a higher pressure rating to these
cylinders.
• Do not exceed equipment ratings. Never attempt to lift a
load weighing more than the rated capacity of the cylinder.
Overloading may cause equipment failure and possible
personal injury.
• Be sure setup is stable before lifting load. Cylinders should
be located on a firm and level surface capable of supporting
the full load.
• Where applicable, use a cylinder base plate to provide added
stability. If desired, the cylinder can be bolted to the base
plate, using the bolt holes in the bottom of the cylinder base.
(Note: An accessory base plate is available from Enerpac for
the HCG-50 and HCR-50 Series models. Base plate must be
user-fabricated for all other models).
• Do not weld, drill or otherwise modify a cylinder to attach a
base plate or other support unless approved in writing by
the Enerpac Engineering Department. Use only the provided
bolt holes.
• Always perform a visual inspection of the cylinder before
placing it into operation. If any problems are found, do not
use the cylinder. Have the cylinder repaired and tested by
an Enerpac Authorized Service Center before it is returned
to service.
• Never use a cylinder that is leaking oil. Do not use a cylinder
that is damaged, altered or in need of repair.
• Always lift the cylinder using a hoist, crane or other suitable
lifting device of sucient rated capacity. Use only the
supplied cylinder lifting eyes to attach the cylinder to the
lifting device. Replace any missing or damaged lifting eyes.
• Allow only trained and experienced personnel to supervise
and perform lifting and lowering procedures.
• Be certain that no persons are working on or near any
cylinders before lifting or lowering of the load begins. Alert all
personnel in advance that lifting or lowering is about to occur.
• Use suitable cribbing of rigid construction to hold loads.
• Never use a hydraulic cylinder as a shim or spacer in any
lifting or pressing application.
• A cylinder when used as a load lifting device, should never
be used as a load holding device. After the load has been
raised or lowered, it always must be cribbed mechanically.
• Be certain that the load is centered and covers the entire
plunger saddle surface. Avoid situations where loads are not
directly centered on the plunger saddle. The load may slip or
fall, causing potential danger.
• Lift only dead weight loads. Avoid lifting live weight loads.
• Be especially careful when lifting loads such as partially filled
storage tanks, in which the center of gravity could move or
shift during lifting. Be aware that the distribution of some
loads can change quickly and without warning.
• Do not use the cylinder to lift people. Do not allow people to
be on top of the load during lifting or lowering.
• Keep all personnel clear of the work area while lifting or
lowering is in progress. To avoid personal injury, keep hands
and feet away from cylinder and load during operation.
• Maintain communication with the operator at all times during
lifting or lowering to avoid accidents. Use hand signals, two-
way radios or other appropriate forms of communication (as
required by applicable laws and regulations) if the load is not
visible to the operator.
• Operate pump and valve as required to ensure that the load
is lifted and lowered evenly and at a controlled rate.
• Closely watch the load at all times during lifting and lowering.
Stop lifting or lowering immediately if the load becomes
unstable or appears to be lifting or lowering unevenly.
• Stay clear of loads supported only by hydraulics. As required,
follow the lifted load with cribbing.
• Always be certain that hydraulic pressure is fully relieved
and that the load is fully removed from the cylinder(s) before
disconnecting hydraulic hoses, loosening hydraulic fittings,
or performing any cylinder disassembly or repair procedures.
CAUTION
Failure to observe and comply with the following
precautions could result in minor or moderate personal
injury. Property damage could also occur.
• Be careful to avoid damaging hydraulic hoses. Avoid sharp
bends and kinks when routing hydraulic hoses. Do not
exceed the minimum bend radius specified by the hose
manufacturer. Using a bent or kinked hose will cause severe
back-pressure. Sharp bends and kinks will internally damage
the hose, leading to premature hose failure.
• Do not drop heavy objects on hoses. A sharp impact may
cause internal damage to hose wire strands. Applying
pressure to a damaged hose may cause it to rupture.
• Do not lift hydraulic equipment by the hoses or couplers. Use
the cylinder lifting eyes and appropriately rated lifting equipment.
• Keep hydraulic equipment away from flames and heat.
Excessive heat will soften packings and seals, resulting in
fluid leaks. Heat also weakens hose materials and packings.
• For optimum performance, do not expose hydraulic
equipment to temperatures of 150˚F [65˚C] or higher. Protect
all hydraulic equipment from weld spatter.
• Immediately replace worn or damaged parts with genuine
Enerpac parts. Enerpac parts are designed to fit properly
and to withstand high loads. Non-Enerpac parts may break
or cause the product to malfunction.
NOTICE
• Hydraulic equipment must only be serviced by a qualified
hydraulic technician. For repair service, contact the Enerpac
Authorized Service Center in your area.
• To help ensure proper operation and best performance, use
of Enerpac oil is strongly recommended.

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1 1
8
4
2
5
10
6
77
4
2
6
4
4
11
3
99
3
Key:
1. Saddle
2. Plunger
3. Stop Ring
4. Lifting Eye
5. Vent Port
6. Cylinder Base
7. Hydraulic Coupler, Advance
3/8"-18 NPTF
8. Plug
9. Collar Threads
10. Safety Relief Valve
11. Hydraulic Coupler, Retract
3/8"-18 NPTF
12. Tilt Saddle (optional accessory)
2.3 Additional References
Consult the applicable industry and/or government standards
in your country or region for additional safety precautions and
work rules applicable to hydraulic cylinders, jacks and other
similar lifting equipment.
In the USA, refer to the following publications:
• Code of Federal Regulations - Title 29 Occupational Safety
and Health Standards (U.S. Government Publishing Oce,
732 North Capitol Street, NW, Washington, DC 20401-0001.
www.gpo.gov).
• ASME B30.1 Standards - Jacks (American Society of
Mechanical Engineers, Two Park Avenue, New York, NY
10016-5990. www.asme.org).
In the European Union, refer to the standards and directives
listed in the product's EU Declaration of Incorporation. A copy
of this document is packed separately with the cylinder.
3.0 CONFORMANCE TO NATIONAL AND
INTERNATIONAL STANDARDS
Enerpac declares that this product has been tested
and conforms to applicable standards and is
compatible to all CE Requirements. A copy of an EU
Declaration of Incorporation is enclosed with each shipment of
this product.
4.0 PRODUCT DESCRIPTION
Enerpac HCG-Series and HCR-Series high tonnage hydraulic
cylinders are an ideal solution for a wide variety of commercial
and industrial lifting applications.
HCG-Series models are single-acting with hydraulic advance
and load return. Manual force will be required to retract the
plunger if no load is present.
HCR-Series models are double-acting with hydraulic advance
and return. The hydraulic return feature allows greater control
during lowering and provides positive retraction of the plunger.
Note that the HCR-Series cylinders are not designed for pulling
applications.
Capacities range from 62 to 1196 US tons [550 to 10644 kN].
Refer to the product data markings on the cylinder base for the
capacity rating of your cylinder model.
All standard production HCG and HCR cylinders are designed
for 10150 psi [700 bar] maximum working pressure.
A hardened grooved saddle is standard equipment on all
models. A user-installable tilt saddle is available as an optional
accessory.
Refer to Section 12 of this manual for cylinder weights, oil
volumes, dimensions and additional specifications.
5.0 LIFTING THE CYLINDER
All cylinders are equipped with TWO pre-installed lifting eyes.
Always use BOTH lifting eyes when hoisting the cylinder.
Lifting straps or chains must be positioned at an angle where
they will not interfere with the cylinder base. Use of a spreader
bar is recommended. See Figure 2.
OK OK
Figure 2, Lifting Arrangements (typical)
HCG-Series
(single-acting
load return)
Figure 1, Major Features and Components, HCG-Series and HCR-Series Hydraulic Cylinders (Typical)
1 1
8
4
2
5
10
6
77
4
2
6
4
4
11
3
99
3
12
HCR-Series
(double-acting
hydraulic return)

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6.0 SETUP
6.1 Hydraulic Pump Requirements
Hydraulic pumps are sold separately and are not included with
the cylinders.
A hand-operated hydraulic pump can be used to operate a
smaller HGC or HCR-Series cylinder. However, a large size
cylinder (or a series of coupled cylinders) will typically require
the use of an electric, air or gas powered hydraulic pump.
Whichever type of pump is used, be certain that the pump
reservoir is capable of holding a sucient amount of hydraulic
oil to operate the cylinder (or set of cylinders) to full extension.
If used with HCG-Series single-acting cylinders, the pump must
be equipped with a pressure release valve. If used with HCR-
Series double-acting cylinders, the pump must be equipped
with a four-way directional control valve. These valves may be
either manual or remote operated.
The pump must also be equipped with a separate safety
pressure relief valve that opens if the system working pressure
exceeds 10150 psi [700 bar]. Verify that the pump safety relief
valve is adjusted to the proper setting before using the pump
with the cylinder(s).
6.2 Hydraulic Oil Requirements
Use of Enerpac HF Series ISO 32 hydraulic oil is recommended.
Enerpac HF oil is available at your local Enerpac Distributor or
Authorized Service Center.
NOTICE
• Failure to use the correct oil type (high-quality ISO 32
hydraulic oil) may result in damage to cylinder hydraulic
components and will void the product warranty.
• Be sure that the oil is clean. The oil cleanliness should
be maintained to a maximum level of 18/16/13 per the
ISO 4406 standard. If the oil develops a milky, cloudy or
dark appearance, it should be changed immediately.
• To avoid overfilling and possible equipment damage, add
oil to the pump reservoir only after all cylinder plungers are
completely retracted and system pressure is released.
• When using a hand-operated pump to power the cylinder(s),
it is permissible to use a high-quality brand of ISO 15
hydraulic oil. The lower oil viscosity will result in reduced
pumping eort, especially in cold weather conditions.
6.3 Tilt Saddle (optional accessory)
The Enerpac CATG Series tilt saddle is available as an optional
accessory. If ordered with a HGC or HCR-Series cylinder, the
tilt saddle is shipped separately and must be installed on the
cylinder before use, as described in the following procedure.
Install the tilt saddle as described in the following steps. Refer
to Figure 3 for installation details.
1. Remove the existing center bolt and standard saddle from
the plunger bore.
2. Inspect the mating surfaces of the plunger bore and the
tilt saddle lower half. Mating surfaces must be free of dust,
dirt, moisture or corrosion.
3. Apply service-removable thread locking compound
(Loctite
®243 or equivalent) to the threaded stud at the
bottom of the tilt saddle.
4. By hand, gently engage the threads of the threaded stud
with the threads of the tapped hole at the center of the
plunger. Check for free movement. Be sure the stud is not
cross-threaded.
5. Rotate the tilt saddle clockwise several turns, until it is fully
seated in the plunger bore.
1
2
3
1. Tilt Saddle 2. Plunger 3. Threaded Stud
Figure 3, CATG Series Tilt Saddle Accessory (typical)
Apply Loctite®242
Thread Sealant
6.4 Hydraulic Connections
The HCG series cylinders are equipped with one 3/8"-18 NPTF
female coupler. This coupler provides hydraulic flow for both
advance and retract functions.
The HCR series cylinders are equipped with two 3/8"-18 NPTF
female couplers, one for advance side hydraulic flow and one
for retract side hydraulic flow.
Refer to Figure 1, items 7 and 11 for locations.
Be certain that all couplers are fully connected, so that hydraulic
flow is not blocked or restricted.
All hoses, fittings and other hydraulic components in the circuit
must be rated for at least 10150 psi [700 bar] operation.
NOTICE
HCR-Series cylinders are double-acting. In both
operational modes, return oil flow (from the non-pressurized
side of the cylinder) must be directed back to the hydraulic
reservoir. Check for proper flow before placing the equipment
into operation.
6.5 Air Removal
Trapped air must be removed from the hydraulic cylinder and
hose before placing the system into operation. If multiple
cylinders are to be used, it is recommended that air be
removed from each cylinder individually. Refer to the following
procedure:
1. Position the pump so it is located higher than the cylinder.
2. Place the cylinder in the vertical position, with the base
located on a flat and level surface. Be sure that there is no
load on the plunger.
3. Using the hydraulic pump and valve, advance and retract
the plunger as required to remove trapped air. Refer to the
procedure for your cylinder series:
HCG-Series models: Fully advance the plunger, being
careful to avoid pressure build-up at full extension.
Completely relieve hydraulic pressure, then manually push
the plunger into the cylinder base until it is fully retracted
Repeat this process until the plunger advances smoothly.
Use of a hydraulic pump equipped with a vacuum valve
will help aid plunger retraction.
HCR-Series models: Fully advance and retract the
plunger, being careful to avoid pressure build-up at full
extension and full retraction. Repeat this process until
plunger motion is smooth in both directions.
4. Fully retract the plunger after completing air removal
procedures. Check oil level in pump hydraulic reservoir.
Add oil if oil level is low.
5. Repeat steps 1 through 4 for all cylinders to be used in the
hydraulic circuit.
.

5
6.6 Cylinder Base Support
Be certain to provide adequate support for the cylinder base.
All HCR and HCG-Series cylinders require a flat and stable
lifting surface that is capable of supporting the load without
settling. A steel plate or steel bars of appropriate size should
be placed between the cylinder base and the ground or other
lifting surface. See Figure 4.
CAUTION
Use of HCG-Series or HCR-Series
cylinders on surfaces such as sand, mud or dirt may
result in loss of load and/or damage to cylinder.
Base mounting holes are provided on all models. Refer to
Section 12.3 for mounting hole locations and dimensions.
Mounting bolts are not included with the cylinder and must be
provided by the user.
OK
OK
Figure 4, Cylinder Base Support
OK
Rough and
unstable surface
Flat and stable
surface with steel plate
OK
7.0 AVOIDING SIDE LOAD
Plan ahead to eliminate the presence of side load forces (oset
loading) when using hydraulic cylinders. Side load can occur
as a result of one or more of the following conditions:
• An eccentric load on the plunger. • A horizontal load on a
structure. • A shifting center of gravity. • Structure and/or cylinder
misalignment. • Non-synchronized lifting actions. • Non-stable
cylinder base support.
It is understood that some side load will occur in many lifting
situations. However, the user should do everything possible to
minimize or eliminate this condition.
The possibility of side load can be reduced by ensuring that
the cylinder base is located on a flat and hard surface, capable
of supporting the cylinder and the load without settling.
To help reduce the eects of side load that cannot be eliminated,
use of the CATG Series tilt saddle is strongly recommended.
The CATG series tilt saddle helps compensate for initial
misalignment of the load and the saddle surface. It reduces
saddle edge loading, which can result in an undesirable o-
center load being applied to the plunger. This item is available
as an optional accessory for all HCG-Series and HCR-Series
cylinders. Refer to Section 6.3 for additional information.
8.0 OPERATION
Operation procedures will vary, depending on hydraulic pump
type, valve configuration and other factors. For detailed
operating instructions and related information, refer to the
instruction sheet included with your pump. Also follow the
additional instructions and precautions contained in sections
8.1 through 8.4 of this manual.
If using multiple HCR-Series cylinders: Without load, verify that
all plungers advance and retract in the same direction when
the control valve is shifted. If necessary, relieve pressure and
properly reconnect any reversed hydraulic hoses.
NOTICE
It is mandatory that the operator has a full
understanding of all instructions, safety precautions and
applicable safety regulations before operating any high force
hydraulic equipment. If questions or concerns, contact your
local Enerpac Distributor or Authorized Service Center.
8.1 Operation - HCG-Series
To advance: Operate pump and valve so that pressurized oil
flow is directed in a controlled rate from the pump reservoir to
the advance coupler of the cylinder.
To retract: Operate pump and valve so that oil flow is directed
at a controlled rate from the cylinder advance coupler back to
the pump reservoir. Note that additional hydraulic components
may be required to control the rate at which the plunger retracts
under load.
NOTICE
HCG-Series cylinders contain no plunger return
spring. External force will be required to fully retract an HCG-
Series cylinder if it is not under load. Use of a hydraulic pump
equipped with a vacuum valve will help aid cylinder retraction.
8.2 Operation - HCR-Series
To advance: Operate pump and valve so that pressurized oil
flow is directed from the pump reservoir to the advance coupler
of the cylinder.
To retract: Operate pump and valve so that pressurized oil
flow is directed from the pump reservoir to the retract coupler
of the cylinder. Note that additional hydraulic components may
be required to control the rate at which the plunger retracts
under load.
8.3 Vent Port (HCG-Series Only)
On HCG-Series models, a built-in vent port provides vacuum
relief and pressure equalization for the cylinder plunger cavity.
The vent port is located near the top of the cylinder base. See
Figure 1, item 5.
Periodically check that the vent port passage is free of dirt or
other obstructions.
8.4 Retract Side Safety Relief Valve
(HCR-Series Only)
HCR-Series models include a retract side safety relief valve. It is
located near the top of the cylinder base. See Figure 1, item 10.
The valve is designed to relieve retract chamber pressure in the
event that hydraulic flow is directed to the advance side of the
cylinder while the retract side hose is disconnected. It is factory
set at approximately 862-896 bar [12500-13000 psi].
WARNING Do not remove, alter or disable the retract
side safety relief valve. Do not readjust the valve setting.
Failure to observe this instruction may result in possible
catastrophic failure of the cylinder. Serious personal injury
could result.
9.0 INSPECTION, MAINTENANCE & STORAGE
• Periodically check the hydraulic system for loose
connections leaks and obvious problems. Replace any
damaged components immediately.
• Monitor the oil temperature during operation. Do not exceed
oil temperatures above 150°F [65°C].
• Install dust cap(s) and plug(s) after the hydraulic hoses are
disconnected from the cylinder.
• Keep all hydraulic components clean.
• Periodically check the tilt saddle (if equipped) for free
movement. If required, disassemble, clean and lubricate the
tilt saddle. Use white lithium grease.
• Change the hydraulic oil at the recommended interval shown
in the pump instruction sheet. Change the oil immediately if

6
Troubleshooting Guide
Symptom Possible Cause Solution
1. Plunger will not
advance.
a. Pump release valve open. Close pump release valve.
b. Directional control valve not in proper position. Shift directional control valve to proper position.
c. Coupler not fully tightened. Tighten coupler.
d. Pump oil level is low. Add oil to pump reservoir as required. See Section 6.2.
e. Pump malfunctioning. Repair or replace pump as required.
f. Cylinder load rating too low for application. Use a cylinder with a higher load rating.
g. Cylinder seals leaking. Repair or replace cylinder.
2. Plunger advances
only part way.
a. Oil level in pump is low. Add oil to pump reservoir as required. See Section 6.2.
b. Coupler is not fully tightened. Tighten coupler.
c. Cylinder plunger binding. Repair or replace cylinder.
3. Plunger advances
erratically.
a. Air in hydraulic system. Remove air from hydraulic system. See Section 6.5.
b. Cylinder plunger binding. Repair or replace cylinder.
4. Plunger advances
more slowly than
normal.
a. Leaking connection. Repair leaking connection.
b. Coupler not fully tightened. Tighten coupler.
c. Pump malfunctioning. Repair or replace pump as required.
5. Plunger advances, but
will not hold.
a. Pump malfunctioning. Repair or replace pump as required.
b. Leaking connection. Repair leaking connection.
c. Incorrect system set-up. Check hose connections at pump and cylinders.
d. Cylinder seals leaking. Repair or replace cylinder.
6. Cylinder leaks oil. a. Worn or damaged cylinder seals. Repair or replace cylinder.
b. Internal cylinder damage. Repair or replace cylinder.
c. Loose connection. Tighten or repair connection.
7. Plunger will not retract
or retracts more
slowly than normal.
a. Pump release valve closed. Open pump release valve.
b. Directional control valve not in proper position. Shift directional control valve to proper position.
c. Pump reservoir is overfilled. Drain oil from pump reservoir as required.
d. Improper hose connections. Check hose connections.
e. Narrow hose restricting oil flow. Replace with larger diameter hose.
f. Internal cylinder damage. Repair or replace cylinder.
8. Oil leakage from
external relief valve.
a. Coupler not fully tightened. Tighten coupler.
b. Restriction in return line. Remove restriction from return line.
c. Relief valve setting incorrect. Check relief valve setting.
d. Relief valve damaged or contaminated. Repair or replace relief valve.
contamination is suspected.
• Store cylinders in the upright position, in a clean, dry and
secure location. Keep stored cylinders and hoses away from
heat and direct sunlight.
• If repairs are required, refer to the Enerpac website for the
repair parts sheet applicable to your cylinder model.
NOTICE
Hydraulic equipment must only be serviced by a
qualified hydraulic technician. For repair service, contact the
Enerpac Authorized Service Center in your area.
10.0 RELIEVING TRAPPED PRESSURE
Hydraulic pressure can sometimes become trapped within
a hydraulic cylinder. This condition can occur in both single
and double-acting cylinders, but is most likely to happen in
a double-acting cylinder that has been exposed to changing
ambient temperatures.
A common indication of trapped pressure is when mating hose
and cylinder couplers will not engage, or are unusually dicult
to engage.
If a trapped pressure condition is suspected, always use the
Enerpac model CT-604 coupler bleed tool (available from your
Enerpac distributor) to safely relieve any remaining pressure.
WARNING Never attempt to relieve trapped hydraulic
pressure within the cylinder by loosening a coupler on the
cylinder base.
Trapped hydraulic pressure can cause a loosened coupler
to dislodge unexpectedly with great force. Serious
personal injury or death will result if the coupler becomes
a projectile and strikes persons working in the area.
A sudden escape of pressurized hydraulic oil may also
occur if a coupler is loosened while trapped hydraulic
pressure is present. Serious personal injury or death could
result if a high pressure oil stream penetrates the skin.
Use only the Enerpac CT-604 coupler bleed tool to relieve
trapped hydraulic pressure within the cylinder.
WARNING Never use a hammer and punch (or other
similar method) to unseat a coupler check ball that is under
pressure. Serious personal injury or death could result due
to the sudden and uncontrolled escape of high pressure
oil. Use only the Enerpac CT-604 coupler bleed tool to
relieve trapped pressure within the cylinder.
11.0 TROUBLESHOOTING
Refer to the troubleshooting guide when diagnosing cylinder
operational problems. Please note that the troubleshooting
guide is not all-inclusive, and should be considered only as
an aid to help diagnose the most common possible problems.
For repair service, contact your nearest Enerpac Authorized
Service Center. As required, also refer to the troubleshooting
information provided with your hydraulic pump or power unit.

7
3/8"-18 NPTF
3/8"-18 NPTF
JU
J U
E
F
J
K
X
W
B
A
Z
V
H
I
E
FK
X
W
B
A
Z
V
H
I
D
D
90˚
30˚
60˚
30˚
K1
J1
5˚
3/8"-18 NPTF
3/8"-18 NPTF
JU
J U
E
F
J
K
X
W
B
A
Z
V
H
I
E
FK
X
W
B
A
Z
V
H
I
D
D
90˚
30˚
60˚
30˚
K1
J1
5˚
Figure 5, Dimensions, HCG-Series and HCR-Series
12.0 PRODUCT DATA
Models rated at 150 US Tons [1497 kN] or lower. Models rated at 200 US Tons [1985 kN] or higher.
Refer to Sections 12.1, 12.2 and 12.3
for the dimensions applicable to your
cylinder model. Use this graphic as a
reference.
3/8"-18 NPTF 3/8"-18 NPTF
JU J U
E
F
J
K
X
W
B
A
Z
V
H
I
E
FK
X
W
B
A
Z
V
H
I
DD
90˚
30˚
60˚
30˚
K1
J1
5˚
Tilt Saddle - Optional Accessory, All Models

8
12.1 Dimensions, HCG-Series and HCR-Series (imperial)
Cylinder
Model
Number
Collapsed
Height
Extended
Height
Outside
Diameter
Cyl. Bore
Diameter
Plunger
Diameter
Base to
Advance
Port
Top to *
Retract
Port
Std.
Saddle
Diameter
Saddle
Protrusion
from
Plunger
Tilt Saddle (accessory)
Dia. Height
Model
No.
A B D E F H I J K J1 K1
in in in in in in in in in in in
HCG/HCR-502 7.20 9.17 5.12 3.94 2.76 1.50 1.77 1.97 0.12 1.95 0.94 CATG-50
HCG/HCR-504 9.17 13.11 5.12 3.94 2.76 1.50 1.77 1.97 0.12 1.95 0.94 CATG-50
HCG/HCR-506 11.14 17.05 5.12 3.94 2.76 1.50 1.77 1.97 0.12 1.95 0.94 CATG-50
HCG/HCR-508 13.62 21.50 5.12 3.94 2.76 1.50 2.17 1.97 0.12 1.95 0.94 CATG-50
HCG/HCR-5010 15.59 25.43 5.12 3.94 2.76 1.50 2.17 1.97 0.12 1.95 0.94 CATG-50
HCG/HCR-5012 17.56 29.37 5.12 3.94 2.76 1.50 2.17 1.97 0.12 1.95 0.94 CATG-50
HCG/HCR-1002 7.95 9.92 6.89 5.31 3.74 1.50 2.56 2.95 0.12 2.87 1.14 CATG-100
HCG/HCR-1004 9.92 13.86 6.89 5.31 3.74 1.50 2.56 2.95 0.12 2.87 1.14 CATG-100
HCG/HCR-1006 11.89 17.80 6.89 5.31 3.74 1.50 2.56 2.95 0.12 2.87 1.14 CATG-100
HCG/HCR-1008 14.92 22.80 6.89 5.31 3.74 1.50 3.15 2.95 0.12 2.87 1.14 CATG-100
HCG/HCR-10010 16.89 26.73 6.89 5.31 3.74 1.50 3.15 2.95 0.12 2.87 1.14 CATG-100
HCG/HCR-10012 18.86 30.67 6.89 5.31 3.74 1.50 3.15 2.95 0.12 2.87 1.14 CATG-100
HCG/HCR-1502 8.66 10.63 8.46 6.50 4.72 1.61 2.76 3.70 0.12 3.57 1.22 CATG-150
HCG/HCR-1504 10.63 14.57 8.46 6.50 4.72 1.61 2.76 3.70 0.12 3.57 1.22 CATG-150
HCG/HCR-1506 12.60 18.50 8.46 6.50 4.72 1.61 2.76 3.70 0.12 3.57 1.22 CATG-150
HCG/HCR-1508 15.63 23.50 8.46 6.50 4.72 1.61 3.54 3.70 0.12 3.57 1.22 CATG-150
HCG/HCR-15010 17.60 27.44 8.46 6.50 4.72 1.61 3.54 3.70 0.12 3.57 1.22 CATG-150
HCG/HCR-15012 19.57 31.38 8.46 6.50 4.72 1.61 3.54 3.70 0.12 3.57 1.22 CATG-150
HCG/HCR-2002 9.09 11.06 9.84 7.48 5.51 1.85 3.11 4.45 0.12 4.64 1.37 CATG-200
HCG/HCR-2004 11.06 15.00 9.84 7.48 5.51 1.85 3.11 4.45 0.12 4.64 1.37 CATG-200
HCG/HCR-2006 13.03 18.94 9.84 7.48 5.51 1.85 3.11 4.45 0.12 4.64 1.37 CATG-200
HCG/HCR-2008 16.06 23.94 9.84 7.48 5.51 1.85 3.82 4.45 0.12 4.64 1.37 CATG-200
HCG/HCR-20010 18.03 27.87 9.84 7.48 5.51 1.85 3.82 4.45 0.12 4.64 1.37 CATG-200
HCG/HCR-20012 20.00 31.81 9.84 7.48 5.51 1.85 3.82 4.45 0.12 4.64 1.37 CATG-200
HCG/HCR-2502 9.49 11.46 11.02 8.46 6.69 2.09 3.11 5.71 0.16 5.67 1.85 CATG-250
HCG/HCR-2504 11.46 15.39 11.02 8.46 6.69 2.09 3.11 5.71 0.16 5.67 1.85 CATG-250
HCG/HCR-2506 13.43 19.33 11.02 8.46 6.69 2.09 3.11 5.71 0.16 5.67 1.85 CATG-250
HCG/HCR-2508 16.97 24.84 11.02 8.46 6.69 2.09 4.09 5.71 0.16 5.67 1.85 CATG-250
HCG/HCR-25010 18.94 28.78 11.02 8.46 6.69 2.09 4.09 5.71 0.16 5.67 1.85 CATG-250
HCG/HCR-25012 20.91 32.72 11.02 8.46 6.69 2.09 4.09 5.71 0.16 5.67 1.85 CATG-250
HCG/HCR-3002 11.65 13.62 12.01 9.25 7.87 2.28 3.98 6.97 0.16 6.30 2.51 CATG-300
HCG/HCR-3004 13.62 17.56 12.01 9.25 7.87 2.28 3.98 6.97 0.16 6.30 2.51 CATG-300
HCG/HCR-3006 15.59 21.50 12.01 9.25 7.87 2.28 3.98 6.97 0.16 6.30 2.51 CATG-300
HCG/HCR-3008 17.56 25.43 12.01 9.25 7.87 2.28 3.98 6.97 0.16 6.30 2.51 CATG-300
HCG/HCR-30010 19.53 29.37 12.01 9.25 7.87 2.28 3.98 6.97 0.16 6.30 2.51 CATG-300
HCG/HCR-30012 21.50 33.31 12.01 9.25 7.87 2.28 3.98 6.97 0.16 6.30 2.51 CATG-300
HCG/HCR-4002 12.64 14.61 13.78 10.63 8.66 2.91 4.37 7.72 0.16 7.59 2.32 CATG-400
HCG/HCR-4004 14.61 18.54 13.78 10.63 8.66 2.91 4.37 7.72 0.16 7.59 2.32 CATG-400
HCG/HCR-4006 16.57 22.48 13.78 10.63 8.66 2.91 4.37 7.72 0.16 7.59 2.32 CATG-400
HCG/HCR-4008 18.54 26.42 13.78 10.63 8.66 2.91 4.37 7.72 0.16 7.59 2.32 CATG-400
HCG/HCR-40010 20.51 30.35 13.78 10.63 8.66 2.91 4.37 7.72 0.16 7.59 2.32 CATG-400
HCG/HCR-40012 22.48 34.29 13.78 10.63 8.66 2.91 4.37 7.72 0.16 7.59 2.32 CATG-400
HCG/HCR-5002 13.54 15.51 15.75 12.01 9.84 3.11 4.76 8.98 0.16 8.98 2.48 CATG-500
HCG/HCR-5004 15.51 19.45 15.75 12.01 9.84 3.11 4.76 8.98 0.16 8.98 2.48 CATG-500
HCG/HCR-5006 17.48 23.39 15.75 12.01 9.84 3.11 4.76 8.98 0.16 8.98 2.48 CATG-500
HCG/HCR-5008 19.45 27.32 15.75 12.01 9.84 3.11 4.76 8.98 0.16 8.98 2.48 CATG-500
HCG/HCR-50010 21.42 31.26 15.75 12.01 9.84 3.11 4.76 8.98 0.16 8.98 2.48 CATG-500
HCG/HCR-50012 23.39 35.20 15.75 12.01 9.84 3.11 4.76 8.98 0.16 8.98 2.48 CATG-500
HCG/HCR-6002 13.86 15.83 16.93 12.99 10.63 3.35 4.76 9.72 0.16 9.47 3.08 CATG-600
HCG/HCR-6004 15.83 19.76 16.93 12.99 10.63 3.35 4.76 9.72 0.16 9.47 3.08 CATG-600
HCG/HCR-6006 17.80 23.70 16.93 12.99 10.63 3.35 4.76 9.72 0.16 9.47 3.08 CATG-600
HCG/HCR-6008 19.76 27.64 16.93 12.99 10.63 3.35 4.76 9.72 0.16 9.47 3.08 CATG-600
HCG/HCR-60010 21.73 31.57 16.93 12.99 10.63 3.35 4.76 9.72 0.16 9.47 3.08 CATG-600
HCG/HCR-60012 23.70 35.51 16.93 12.99 10.63 3.35 4.76 9.72 0.16 9.47 3.08 CATG-600
HCG/HCR-8002 15.91 17.87 19.88 15.16 12.60 3.94 5.63 11.69 0.16 11.28 3.41 CATG-800
HCG/HCR-8004 17.87 21.81 19.88 15.16 12.60 3.94 5.63 11.69 0.16 11.28 3.41 CATG-800
HCG/HCR-8006 19.84 25.75 19.88 15.16 12.60 3.94 5.63 11.69 0.16 11.28 3.41 CATG-800
HCG/HCR-8008 21.81 29.69 19.88 15.16 12.60 3.94 5.63 11.69 0.16 11.28 3.41 CATG-800
HCG/HCR-80010 23.78 33.62 19.88 15.16 12.60 3.94 5.63 11.69 0.16 11.28 3.41 CATG-800
HCG/HCR-80012 25.75 37.56 19.88 15.16 12.60 3.94 5.63 11.69 0.16 11.28 3.41 CATG-800
HCG/HCR-10002 17.40 19.37 22.44 17.32 13.39 4.49 6.02 12.72 0.16 12.26 3.65 CATG-1000
HCG/HCR-10004 19.37 23.31 22.44 17.32 13.39 4.49 6.02 12.72 0.16 12.26 3.65 CATG-1000
HCG/HCR-10006 21.34 27.24 22.44 17.32 13.39 4.49 6.02 12.72 0.16 12.26 3.65 CATG-1000
HCG/HCR-10008 23.31 31.18 22.44 17.32 13.39 4.49 6.02 12.72 0.16 12.26 3.65 CATG-1000
HCG/HCR-100010 25.28 35.12 22.44 17.32 13.39 4.49 6.02 12.72 0.16 12.26 3.65 CATG-1000
HCG/HCR-100012 27.24 39.06 22.44 17.32 13.39 4.49 6.02 12.72 0.16 12.26 3.65 CATG-1000
* Dimension "I" is applicable to HCR Models only.
Refer to Figure 5 for dimensions A through K1

9
12.2 Dimensions, HCG-Series and HCR-Series (metric)
Cylinder
Model
Number
Collapsed
Height
Extended
Height
Outside
Diameter
Cyl.
Bore
Diameter
Plunger
Diameter
Base to
Advance
Port
Top to *
Retract
Port
Std.
Saddle
Diameter
Saddle
Protrusion
from
Plunger
Tilt Saddle (accessory)
Dia. Height
Model
No.
A B D E F H I J K J1 K1
mm mm mm mm mm mm mm mm mm mm mm
HCG/HCR-502 183 233 130 100 70 38 45 50 3 50 24 CATG-50
HCG/HCR-504 233 333 130 100 70 38 45 50 3 50 24 CATG-50
HCG/HCR-506 283 433 130 100 70 38 45 50 3 50 24 CATG-50
HCG/HCR-508 346 546 130 100 70 38 55 50 3 50 24 CATG-50
HCG/HCR-5010 396 646 130 100 70 38 55 50 3 50 24 CATG-50
HCG/HCR-5012 446 746 130 100 70 38 55 50 3 50 24 CATG-50
HCG/HCR-1002 202 252 175 135 95 38 65 75 3 73 29 CATG-100
HCG/HCR-1004 252 352 175 135 95 38 65 75 3 73 29 CATG-100
HCG/HCR-1006 302 452 175 135 95 38 65 75 3 73 29 CATG-100
HCG/HCR-1008 379 579 175 135 95 38 80 75 3 73 29 CATG-100
HCG/HCR-10010 429 679 175 135 95 38 80 75 3 73 29 CATG-100
HCG/HCR-10012 479 779 175 135 95 38 80 75 3 73 29 CATG-100
HCG/HCR-1502 220 270 215 165 120 41 70 94 3 91 31 CATG-150
HCG/HCR-1504 270 370 215 165 120 41 70 94 3 91 31 CATG-150
HCG/HCR-1506 320 470 215 165 120 41 70 94 3 91 31 CATG-150
HCG/HCR-1508 397 597 215 165 120 41 90 94 3 91 31 CATG-150
HCG/HCR-15010 447 697 215 165 120 41 90 94 3 91 31 CATG-150
HCG/HCR-15012 497 797 215 165 120 41 90 94 3 91 31 CATG-150
HCG/HCR-2002 231 281 250 190 140 47 79 113 3 118 35 CATG-200
HCG/HCR-2004 281 381 250 190 140 47 79 113 3 118 35 CATG-200
HCG/HCR-2006 331 481 250 190 140 47 79 113 3 118 35 CATG-200
HCG/HCR-2008 408 608 250 190 140 47 97 113 3 118 35 CATG-200
HCG/HCR-20010 458 708 250 190 140 47 97 113 3 118 35 CATG-200
HCG/HCR-20012 508 808 250 190 140 47 97 113 3 118 35 CATG-200
HCG/HCR-2502 241 291 280 215 170 53 79 145 4 144 47 CATG-250
HCG/HCR-2504 291 391 280 215 170 53 79 145 4 144 47 CATG-250
HCG/HCR-2506 341 491 280 215 170 53 79 145 4 144 47 CATG-250
HCG/HCR-2508 431 631 280 215 170 53 104 145 4 144 47 CATG-250
HCG/HCR-25010 481 731 280 215 170 53 104 145 4 144 47 CATG-250
HCG/HCR-25012 531 831 280 215 170 53 104 145 4 144 47 CATG-250
HCG/HCR-3002 296 346 305 235 200 58 101 177 4 160 64 CATG-300
HCG/HCR-3004 346 446 305 235 200 58 101 177 4 160 64 CATG-300
HCG/HCR-3006 396 546 305 235 200 58 101 177 4 160 64 CATG-300
HCG/HCR-3008 446 646 305 235 200 58 101 177 4 160 64 CATG-300
HCG/HCR-30010 496 746 305 235 200 58 101 177 4 160 64 CATG-300
HCG/HCR-30012 546 846 305 235 200 58 101 177 4 160 64 CATG-300
HCG/HCR-4002 321 371 350 270 220 74 111 196 4 193 59 CATG-400
HCG/HCR-4004 371 471 350 270 220 74 111 196 4 193 59 CATG-400
HCG/HCR-4006 421 571 350 270 220 74 111 196 4 193 59 CATG-400
HCG/HCR-4008 471 671 350 270 220 74 111 196 4 193 59 CATG-400
HCG/HCR-40010 521 771 350 270 220 74 111 196 4 193 59 CATG-400
HCG/HCR-40012 571 871 350 270 220 74 111 196 4 193 59 CATG-400
HCG/HCR-5002 344 394 400 305 250 79 121 228 4 228 63 CATG-500
HCG/HCR-5004 394 494 400 305 250 79 121 228 4 228 63 CATG-400
HCG/HCR-5006 444 594 400 305 250 79 121 228 4 228 63 CATG-500
HCG/HCR-5008 494 694 400 305 250 79 121 228 4 228 63 CATG-500
HCG/HCR-50010 544 794 400 305 250 79 121 228 4 228 63 CATG-500
HCG/HCR-50012 594 894 400 305 250 79 121 228 4 228 63 CATG-500
HCG/HCR-6002 352 402 430 330 270 85 121 247 4 241 78 CATG-600
HCG/HCR-6004 402 502 430 330 270 85 121 247 4 241 78 CATG-600
HCG/HCR-6006 452 602 430 330 270 85 121 247 4 241 78 CATG-600
HCG/HCR-6008 502 702 430 330 270 85 121 247 4 241 78 CATG-600
HCG/HCR-60010 552 802 430 330 270 85 121 247 4 241 78 CATG-600
HCG/HCR-60012 602 902 430 330 270 85 121 247 4 241 78 CATG-600
HCG/HCR-8002 404 454 505 385 320 100 143 297 4 287 87 CATG-800
HCG/HCR-8004 454 554 505 385 320 100 143 297 4 287 87 CATG-800
HCG/HCR-8006 504 654 505 385 320 100 143 297 4 287 87 CATG-800
HCG/HCR-8008 554 754 505 385 320 100 143 297 4 287 87 CATG-800
HCG/HCR-80010 604 854 505 385 320 100 143 297 4 287 87 CATG-800
HCG/HCR-80012 654 954 505 385 320 100 143 297 4 287 87 CATG-800
HCG/HCR-10002 442 492 570 440 340 114 153 323 4 311 93 CATG-1000
HCG/HCR-10004 492 592 570 440 340 114 153 323 4 311 93 CATG-1000
HCG/HCR-10006 542 692 570 440 340 114 153 323 4 311 93 CATG-1000
HCG/HCR-10008 592 792 570 440 340 114 153 323 4 311 93 CATG-1000
HCG/HCR-100010 642 892 570 440 340 114 153 323 4 311 93 CATG-1000
HCG/HCR-100012 692 992 570 440 340 114 153 323 4 311 93 CATG-1000
* Dimension "I" is applicable to HCR Models only.
Refer to Figure 5 for dimensions A through K1

10
Cylinder
Model
Number
Base Mounting Holes Collar Threads
Bolt Circle Thread Size Minimum
Thread Depth
Number
of Holes
Angle
From
Coupler
Thread
Size Thread Length
U V Z W X
in mm mm in mm mm in mm
HCG/HCR-502 4.13 105 M12 x 1.75 0.87 22 2 90° M130 x 2 0.79 20
HCG/HCR-504 4.13 105 M12 x 1.75 0.87 22 2 90° M130 x 2 0.79 20
HCG/HCR-506 4.13 105 M12 x 1.75 0.87 22 2 90° M130 x 2 0.79 20
HCG/HCR-508 4.13 105 M12 x 1.75 0.87 22 2 90° M130 x 2 0.79 20
HCG/HCR-5010 4.13 105 M12 x 1.75 0.87 22 2 90° M130 x 2 0.79 20
HCG/HCR-5012 4.13 105 M12 x 1.75 0.87 22 2 90° M130 x 2 0.79 20
HCG/HCR-1002 5.91 150 M12 x 1.75 0.87 22 2 90° M175 x 3 1.57 40
HCG/HCR-1004 5.91 150 M12 x 1.75 0.87 22 2 90° M175 x 3 1.57 40
HCG/HCR-1006 5.91 150 M12 x 1.75 0.87 22 2 90° M175 x 3 1.57 40
HCG/HCR-1008 5.91 150 M12 x 1.75 0.87 22 2 90° M175 x 3 1.57 40
HCG/HCR-10010 5.91 150 M12 x 1.75 0.87 22 2 90° M175 x 3 1.57 40
HCG/HCR-10012 5.91 150 M12 x 1.75 0.87 22 2 90° M175 x 3 1.57 40
HCG/HCR-1502 7.28 185 M12 x 1.75 0.87 22 2 90° M215 x 3 1.85 47
HCG/HCR-1504 7.28 185 M12 x 1.75 0.87 22 2 90° M215 x 3 1.85 47
HCG/HCR-1506 7.28 185 M12 x 1.75 0.87 22 2 90° M215 x 3 1.85 47
HCG/HCR-1508 7.28 185 M12 x 1.75 0.87 22 2 90° M215 x 3 1.85 47
HCG/HCR-15010 7.28 185 M12 x 1.75 0.87 22 2 90° M215 x 3 1.85 47
HCG/HCR-15012 7.28 185 M12 x 1.75 0.87 22 2 90° M215 x 3 1.85 47
HCG/HCR-2002 8.46 215 M12 x 175 0.87 22 3 60° M250 x 3 2.17 55
HCG/HCR-2004 8.46 215 M12 x 175 0.87 22 3 60° M250 x 3 2.17 55
HCG/HCR-2006 8.46 215 M12 x 175 0.87 22 3 60° M250 x 3 2.17 55
HCG/HCR-2008 8.46 215 M12 x 175 0.87 22 3 60° M250 x 3 2.17 55
HCG/HCR-20010 8.46 215 M12 x 175 0.87 22 3 60° M247 x 3 2.17 55
HCG/HCR-20012 8.46 215 M12 x 175 0.87 22 3 60° M247 x 3 2.17 55
HCG/HCR-2502 9.65 245 M12 x 175 0.87 22 3 60° M280 x 3 2.44 62
HCG/HCR-2504 9.65 245 M12 x 175 0.87 22 3 60° M280 x 3 2.44 62
HCG/HCR-2506 9.65 245 M12 x 175 0.87 22 3 60° M280 x 3 2.44 62
HCG/HCR-2508 9.65 245 M12 x 175 0.87 22 3 60° M280 x 3 2.44 62
HCG/HCR-25010 9.65 245 M12 x 175 0.87 22 3 60° M280 x 3 2.44 62
HCG/HCR-25012 9.65 245 M12 x 175 0.87 22 3 60° M280 x 3 2.44 62
HCG/HCR-3002 10.24 260 M16 x 2 0.98 25 3 60° M305 x 3 2.36 60
HCG/HCR-3004 10.24 260 M16 x 2 0.98 25 3 60° M305 x 3 2.36 60
HCG/HCR-3006 10.24 260 M16 x 2 0.98 25 3 60° M305 x 3 2.36 60
HCG/HCR-3008 10.24 260 M16 x 2 0.98 25 3 60° M305 x 3 2.36 60
HCG/HCR-30010 10.24 260 M16 x 2 0.98 25 3 60° M305 x 3 2.36 60
HCG/HCR-30012 10.24 260 M16 x 2 0.98 25 3 60° M305 x 3 2.36 60
HCG/HCR-4002 11.81 300 M16 x 2 0.98 25 3 60° M350 x 3 2.95 75
HCG/HCR-4004 11.81 300 M16 x 2 0.98 25 3 60° M350 x 3 2.95 75
HCG/HCR-4006 11.81 300 M16 x 2 0.98 25 3 60° M350 x 3 2.95 75
HCG/HCR-4008 11.81 300 M16 x 2 0.98 25 3 60° M350 x 3 2.95 75
HCG/HCR-40010 11.81 300 M16 x 2 0.98 25 3 60° M350 x 3 2.95 75
HCG/HCR-40012 11.81 300 M16 x 2 0.98 25 3 60° M350 x 3 2.95 75
HCG/HCR-5002 13.39 340 M24 x 3 1.42 36 3 60° M400 x 3 3.15 80
HCG/HCR-5004 13.39 340 M24 x 3 1.42 36 3 60° M400 x 3 3.15 80
HCG/HCR-5006 13.39 340 M24 x 3 1.42 36 3 60° M400 x 3 3.15 80
HCG/HCR-5008 13.39 340 M24 x 3 1.42 36 3 60° M400 x 3 3.15 80
HCG/HCR-50010 13.39 340 M24 x 3 1.42 36 3 60° M400 x 3 3.15 80
HCG/HCR-50012 13.39 340 M24 x 3 1.42 36 3 60° M400 x 3 3.15 80
HCG/HCR-6002 14.57 370 M24 x 3 1.42 36 3 60° M430 x 3 3.54 90
HCG/HCR-6004 14.57 370 M24 x 3 1.42 36 3 60° M430 x 3 3.54 90
HCG/HCR-6006 14.57 370 M24 x 3 1.42 36 3 60° M430 x 3 3.54 90
HCG/HCR-6008 14.57 370 M24 x 3 1.42 36 3 60° M430 x 3 3.54 90
HCG/HCR-60010 14.57 370 M24 x 3 1.42 36 3 60° M430 x 3 3.54 90
HCG/HCR-60012 14.57 370 M24 x 3 1.42 36 3 60° M430 x 3 3.54 90
HCG/HCR-8002 17.32 440 M24 x 3 1.42 36 3 60° M505 x 3 4.33 110
HCG/HCR-8004 17.32 440 M24 x 3 1.42 36 3 60° M505 x 3 4.33 110
HCG/HCR-8006 17.32 440 M24 x 3 1.42 36 3 60° M505 x 3 4.33 110
HCG/HCR-8008 17.32 440 M24 x 3 1.42 36 3 60° M505 x 3 4.33 110
HCG/HCR-80010 17.32 440 M24 x 3 1.42 36 3 60° M505 x 3 4.33 110
HCG/HCR-80012 17.32 440 M24 x 3 1.42 36 3 60° M505 x 3 4.33 110
HCG/HCR-10002 19.69 500 M24 x 3 1.42 36 3 60° M570 x 3 4.92 125
HCG/HCR-10004 19.69 500 M24 x 3 1.42 36 3 60° M570 x 3 4.92 125
HCG/HCR-10006 19.69 500 M24 x 3 1.42 36 3 60° M570 x 3 4.92 125
HCG/HCR-10008 19.69 500 M24 x 3 1.42 36 3 60° M570 x 3 4.92 125
HCG/HCR-100010 19.69 500 M24 x 3 1.42 36 3 60° M570 x 3 4.92 125
HCG/HCR-100012 19.69 500 M24 x 3 1.42 36 3 60° M570 x 3 4.92 125
12.3 Base Mounting Holes and Collar Threads, HCG-Series and HCR-Series
Refer to Figure 5 for dimensions U through Z

11
12.4 Specifications, HCG-Series and HCR-Series
Cylinder Model
Number
Stroke Cylinder
Class Maximum Capacity Eective Area Oil Capacity Weight *
in mm US Ton Tonnes kN in2cm2in3cm3lb Kg
HCG/HCR-502 1.97 50 50 62 56 550 12.17 78.5 23.96 393 37 17
HCG/HCR-504 3.94 100 50 62 56 550 12.17 78.5 47.93 785 46 21
HCG/HCR-506 5.91 150 50 62 56 550 12.17 78.5 71.89 1178 54 25
HCG/HCR-508 7.87 200 50 62 56 550 12.17 78.5 95.86 1571 68 31
HCG/HCR-5010 9.84 250 50 62 56 550 12.17 78.5 119.82 1963 76 34
HCG/HCR-5012 11.81 300 50 62 56 550 12.17 78.5 143.78 2356 84 38
HCG/HCR-1002 1.97 50 100 113 102 1002 22.19 143.1 43.67 716 74 34
HCG/HCR-1004 3.94 100 100 113 102 1002 22.19 143.1 87.35 1431 90 41
HCG/HCR-1006 5.91 150 100 113 102 1002 22.19 143.1 131.02 2147 105 48
HCG/HCR-1008 7.87 200 100 113 102 1002 22.19 143.1 174.70 2863 131 59
HCG/HCR-10010 9.84 250 100 113 102 1002 22.19 143.1 218.37 3578 146 66
HCG/HCR-10012 11.81 300 100 113 102 1002 22.19 143.1 262.05 4294 161 73
HCG/HCR-1502 1.97 50 150 168 153 1497 33.14 213.8 65.24 1069 124 56
HCG/HCR-1504 3.94 100 150 168 153 1497 33.14 213.8 130.48 2138 148 67
HCG/HCR-1506 5.91 150 150 168 153 1497 33.14 213.8 195.73 3207 172 78
HCG/HCR-1508 7.87 200 150 168 153 1497 33.14 213.8 260.97 4276 209 95
HCG/HCR-15010 9.84 250 150 168 153 1497 33.14 213.8 326.21 5346 233 106
HCG/HCR-15012 11.81 300 150 168 153 1497 33.14 213.8 391.45 6415 257 116
HCG/HCR-2002 1.97 50 200 223 202 1985 43.95 283.5 86.51 1418 179 81
HCG/HCR-2004 3.94 100 200 223 202 1985 43.95 283.5 173.02 2835 212 96
HCG/HCR-2006 5.91 150 200 223 202 1985 43.95 283.5 259.53 4253 244 111
HCG/HCR-2008 7.87 200 200 223 202 1985 43.95 283.5 346.04 5671 306 139
HCG/HCR-20010 9.84 250 200 223 202 1985 43.95 283.5 432.55 7088 338 153
HCG/HCR-20012 11.81 300 200 223 202 1985 43.95 283.5 519.06 8506 371 168
HCG/HCR-2502 1.97 50 250 286 259 2541 56.27 363.1 110.77 1815 236 107
HCG/HCR-2504 3.94 100 250 286 259 2541 56.27 363.1 221.55 3631 279 127
HCG/HCR-2506 5.91 150 250 286 259 2541 56.27 363.1 332.32 5446 322 146
HCG/HCR-2508 7.87 200 250 286 259 2541 56.27 363.1 443.09 7261 407 184
HCG/HCR-25010 9.84 250 250 286 259 2541 56.27 363.1 553.87 9076 457 207
HCG/HCR-25012 11.81 300 250 286 259 2541 56.27 363.1 664.64 10892 500 227
HCG/HCR-3002 1.97 50 300 341 310 3036 67.23 433.7 132.34 2169 350 159
HCG/HCR-3004 3.94 100 300 341 310 3036 67.23 433.7 264.68 4337 404 183
HCG/HCR-3006 5.91 150 300 341 310 3036 67.23 433.7 397.02 6506 458 208
HCG/HCR-3008 7.87 200 300 341 310 3036 67.23 433.7 529.36 8675 512 232
HCG/HCR-30010 9.84 250 300 341 310 3036 67.23 433.7 661.71 10843 566 257
HCG/HCR-30012 11.81 300 300 341 310 3036 67.23 433.7 794.05 13012 620 281
HCG/HCR-4002 1.97 50 400 450 409 4008 88,75 572.6 174.70 2863 501 227
HCG/HCR-4004 3.94 100 400 450 409 4008 88,75 572.6 349.39 5726 570 258
HCG/HCR-4006 5.91 150 400 450 409 4008 88,75 572.6 524.09 8588 638 289
HCG/HCR-4008 7.87 200 400 450 409 4008 88,75 572.6 698.79 11451 707 321
HCG/HCR-40010 9.84 250 400 450 409 4008 88,75 572.6 873.49 14314 775 352
HCG/HCR-40012 11.81 300 400 450 409 4008 88,75 572.6 1,048.18 17177 843 383
HCG/HCR-5002 1.97 50 500 575 522 5114 113.25 730.6 222.92 3653 706 320
HCG/HCR-5004 3.94 100 500 575 522 5114 113.25 730.6 445.85 7306 797 361
HCG/HCR-5006 5.91 150 500 575 522 5114 113.25 730.6 668.77 10959 887 402
HCG/HCR-5008 7.87 200 500 575 522 5114 113.25 730.6 891.70 14612 977 443
HCG/HCR-50010 9.84 250 500 575 522 5114 113.25 730.6 1114.62 18265 1067 484
HCG/HCR-50012 11.81 300 500 575 522 5114 113.25 730.6 1337.55 21918 1158 525
HCG/HCR-6002 1.97 50 600 673 611 5987 132.57 855.3 260.97 4276 836 379
HCG/HCR-6004 3.94 100 600 673 611 5987 132.57 855.3 521.94 8553 940 427
HCG/HCR-6006 5.91 150 600 673 611 5987 132.57 855.3 782.90 12829 1044 474
HCG/HCR-6008 7.87 200 600 673 611 5987 132.57 855.3 1043.87 17106 1148 521
HCG/HCR-60010 9.84 250 600 673 611 5987 132.57 855.3 1304.84 21382 1252 568
HCG/HCR-60012 11.81 300 600 673 611 5987 132.57 855.3 1565.81 25659 1356 615
HCG/HCR-8002 1.97 50 800 916 831 8149 180.44 1164.2 355.21 5821 1340 608
HCG/HCR-8004 3.94 100 800 916 831 8149 180.44 1164.2 710.41 11642 1485 674
HCG/HCR-8006 5.91 150 800 916 831 8149 180.44 1164.2 1065.62 17462 1631 740
HCG/HCR-8008 7.87 200 800 916 831 8149 180.44 1164.2 1420.82 23283 1777 806
HCG/HCR-80010 9.84 250 800 916 831 8149 180.44 1164.2 1776.03 29104 1922 872
HCG/HCR-80012 11.81 300 800 916 831 8149 180.44 1164.2 2131.24 34925 2068 938
HCG/HCR-10002 1.97 50 1000 1196 1085 10644 235.68 1520.5 463.94 7603 1858 843
HCG/HCR-10004 3.94 100 1000 1196 1085 10644 235.68 1520.5 927.88 15205 2031 921
HCG/HCR-10006 5.91 150 1000 1196 1085 10644 235.68 1520.5 1391.83 22808 2205 1000
HCG/HCR-10008 7.87 200 1000 1196 1085 10644 235.68 1520.5 1855.77 30411 2379 1079
HCG/HCR-100010 9.84 250 1000 1196 1085 10644 235.68 1520.5 2319.71 38013 2552 1158
HCG/HCR-100012 11.81 300 1000 1196 1085 10644 235.68 1520.5 2783.65 45616 2726 1236
* Weights for HCR-Series shown. Weights for HCG-Series are slightly less.

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