EOS 60IR Installation guide

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29342888en/-48.06
Assembly instructions and instructions
60IR
GB

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Contents
GeneralInformation .............................................................................................. 10
GeneralSafety Precautions.................................................................................. 10
Assembly of the controller.................................................................................... 11
Mountingthe sensor............................................................................................. 12
Electrical installations .......................................................................................... 12
Installationof the boothlighting ............................................................................ 12
Circuitdiagram ..................................................................................................... 13
Operation ............................................................................................................. 14
Errordisplays....................................................................................................... 14
Guarantee ............................................................................................................ 15
Technical data
Voltage: 230 V NAC 50 Hz
Fusing: 1 x 16 A
Power intake : max. 3500 W
Controlrange: 30 - 60° C
Controlcharacteristics: Digital, two-pointcontrol
Sensor system: KTYsensorwith safetytemperaturelimiter 139° C
Heatingtimelimitation 60 Minutes
Ambienttemperature: -10 to 40° C
Protectioncategory: IPX4
Installationdimensions HxW 120 x 170 mm
Weight: Approx. 0.7 kg
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Dear Customer,
With this IR controller you have purchased
a high quality electronic appliance
developed and produced in conformance
with the latest standards and quality
guidelines.
Read these instructions carefully to
familiarize yourself quickly and simply with
the unit.
General Information
TheIRcontrollerisdesignedforavoltage
of 230 V 50 Hz as a standard feature
and requires a separate 16A fuse.
Assemblyandconnectionoftheinfra-
red equipment and other electric
facilities must only be carried out by
a qualified specialist; in this regard,
VDE 0100 Part 703/2006-2 is to be
complied.
Provide for an all-pole separation
device for separation from the line
power with a contact opening width
of at least 3 mm per pole.
Pleasereadthefollowinginstallationand
operating instructions thoroughly to
ensuremalfunction-freeoperationofyour
IRcontroller.
The delivery package includes the
following components:
laccessory bag, including: 4 tension-
platescrews
lan oven-sensor board with overheat
shutoffprotection,KTY-sensorswith
sensor housing, two 3x25 mm
fastening screws and a 1,7 m long
sensorcable.
General Safety Precautions
lEnsure that the electrical installation
isaccomplishedonlybyanauthorized
electrician.
lObserve the regulations of our
electrical power supply company as
wellasallapplicableVDEregulations
(DINVDE0100).
lCaution! Lethal Hazard: Never
attempt to repair or install the unit
yourself.Ensurethatthehousingcover
isremovedonlybyatrainedemployee.
lUse the unit only for the intended
purposefor control ofIR emitters.
lWhen installing or working on the
system ensure that all poles are
separated from the line power, i.e.
switch off circuit breakers or main
switch.
lObserve safety and installation
instructionsof themanufacturer.
lThisdevicehasnotbeendesignedfor
being used by persons (including
children) that are physically or
mentallyhandicappedorhavesensory
disabilities.Moreover, itisnotallowed
to use this device without sufficient
experienceand/orknowledge,unless
these persons will be supervised by
personsresponsible fortheir security
or in case they have been instructed
how to use this device.
lChildrenareto besupervisedinorder
to make sure that they do not play
withthisdevice.
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The control-unit may not be
mounted within the IR cab.

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1. Assembly of the controller
lThe controller is pre-installed for the
electricalconnection.
l The silicon connection cable for the
boothlightingisconnectedinthebooth
to the booth lighting.
lThe connection cable to the infrared
emitterisequippedwitha plugsection
thatisfedasaleadintothedistribution
socket. Up to 5 infrared emitters can
beconnected fromthere.
l owever, ensure that the maximum
emissioncapacitydoesnotexceed3,5
kW.
l Before the controller can be fastened
on the outer wall of the booth, it is
necessaryto removethecover onthe
control unit. For this purpose first pull
off the switch toggle, press the
retaining lug inward with a flat
screwdriverandpulltheupper section
ofthehousings upbypivoting.
lThecontrolunitshouldbeappropriately
always fastened to the cab external
wall.
l The controller is sunk partly in the
boothwall. Tothis end,aright-angled
opening of 120 x 170 (height x width)
must be inserted in the tongued
grooved and beaded timbers . The
booth construction should enable a
feedthrough for connection and
junctioncables upwards.
lNow insert the lower part of the
applianceintotheright-angledopening,
afteryouhavefedthroughthejunction
and light cables.
l Ifthesaunaboothisnotequippedwith
emptyconduitfortheconnectionlines,
routethe cablesvisibly onthe wallsof
the booth. In this case cut an additio-
nal opening for introducing the lines
intothe unit atthe lower,left cornerof
therectangularopening.
l The housing is then secured laterally
to the booth wall with the supplied 4
chipboardscrews.
Mounting holes
Feed line for IR emitters
Innerwallof booth
Outer wall of booth
Feed lines
Sensor lines
Lamp feed line
Cable pull relief
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Mounting the sensor
1.Installthesensorintheboothasshown
inthe figurebelow.
19 cm
2. Drill a hole to lead
the cable through,
preferably through
the middle of one of
thewoodenboards.
3. Route the sensor
lines through the
drilled hole and
connect.
hole
sensor housing
ceiling
Fcenter sensor
housing on middle
section
sensor line
terminals in the
control unit
4. Attach the lines for the limiter (white)
and the temperature sensor (red)
accordingtoIllust. tothesensorboard.
Then insert the sensor board into the
housing.
Ô
housing
red
red
sensorboard
Sensor
white(Limiter)
white(Limiter)
Installation of the booth lighting
lTheboothlighting mustcorrespondto
theprotection type"splash-proof" and
besuitableforanambienttemperature
of125°C.
l The connection cable is to be fed
throughtheholedrilledbeforehand,and
istobeconnectedtotheboothlighting.
lThe booth lighting must always be
mounted as far as possible from the
positional spot of the infrared emitter,
and may not be directly beamed on.
Electrical installations
The electrical installation may
be only carried out by a
registeredelectrical contractor, while
adhering to the directives of the local
EVU and the VDE.
5. After you are finished installing and
have made sure the control unit is
functioningproperly,checkthe linefor
overheat shutoff protection for short
circuits. Todo this,release oneofthe
whitelinesinthesensorhousing. The
control unit's safety relay should now
fall,i.e. theheatingcircuitshouldnow
beinterrupted.
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Connection example
screws
clamped covering
lMount the infrared emitter according to
themountinginstructions.
lUnscrew the two screws of the clamped
coveringfor connectingthecontrol cable
with the distributor block. Insert the plug
intothedistributor blockandretighten the
two screws.
Thecoveringsnaps overthecirclips and
avoids the accidentally disconnection of
the joint.
Attention!
Dear customer,
according to the valid regulations, the electrical connection of the
sauna heater and the control box has to be carried out through the
specialist of an authorized electric shop.
We would like to mention to the fact that in case of a warrenty claim,
you are kindly requested to present a copy of the invoice of the
executive electric shop.
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Sensor
Limite
r
230V AC
Connection box
IR-Emitter
IR-Emitter
IR-Emitter
IR-Emitter
IR-Emitter
Control unit

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Operation
Operation
On/Off
Light
On/Off
Temperature selection
switch
RedLED (emitterson)
GreenLED(operation)
lThe IR heat booth can be started up
bypressingthe topbutton.The green
LEDilluminates.
lThe system can be switched off by
pressing the button again; it is
switched off automatically after 60
minutes.
lThe booth temperature can be set on
the temperature selection knob. The
entire control range is from 30 °C to
60°C.
lPlease note that the set temperature
applies only for the area surrounding
the sensor and that different
temperatures can be present in the
remaining areas of the booth;
particularly areas not reached by the
radiationfrom the IRemitters.
l As soon as the IR emitters begin to
heat up, the red indictor LED
illuminates.
l Uponreachingthesettemperaturethe
IR emitters are switched off and the
redindicator LED extinguishes.
lThebooth lightingcanbe switchedon
andoffwith the bottom button.
Error display
Controllerdoesnot work:Havefine fusecheckedby electrician.
RedLEDflashes rapidly: Causes:Sensor and /orlimiter defective
Have sensor and limiter checked by a skilled technician.
Notes for electrician:
The fine fuse in the unit switches at 32 mAT.
Thesensor(KTY)hasaresistanceofapprox.2k!atanambienttemperatureof20°C.
The limiter switches at 139° C.
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Guarantee
Theguaranteeistakenoveraccordingtothelegal
regulations at present.
Manufacturer’s warrenty
The period of warrenty starts from the date of
purchaseandlastsupto2yearsforcommercial
use and 3 years for private use.
- Always include the completed warrenty
certificate when returning equipment.
- The warrenty expires for appliances which
have been modified without manufacturer’s
explicit agreement.
- Damages caused by incorrect operation or
handling through non-authorized persons are
not covered under the terms of warranty.
- In the event of a claim, please indicate the
serial number as well as the article code
number and type name with expressive
description of the fault.
- This warrenty covers damaged parts but no
defects due to wear and tear.
In case of complaint please return the equipment
initsoriginalpackagingorothersuitablepackaging
(caution: danger of transport damage) to our
service department.
Alwaysincludethecompletedwarrentycertificate
when returning equipment.
Possibleshippingcostsarisingfromthetransport
to and from point of repair cannot be borne by us.
Outside of Germany please contact your special-
ist dealer in case of warranty claims. Direct
warranty processing with our service department
is in this case not possible.
Equipment start-up date:
Stampandsignatureoftheauthorizedelectrician:
Service Address:
EOS-Werke Günther GmbH
Adolf-Weiß-Str. 43
35759 Driedorf-Germany
tel [phone]
fax [phone]
[email protected]
www.eos-werke.de
english