EOS ECON D3 User guide

1
GB
IP x4
Made in Germany
Sauna control unit
Print no. 29344726en / 27.15
ECON D3
GB Installation and operating instruction

English
Table of Contents
Scope of delivery...........................................................................................................................................4
Technical specifications ..............................................................................................................................4
General information about sauna bathing..........................................................................................5
General safety precautions........................................................................................................................6
Mechanical installation of the control unit
Installation place .....................................................................................................................................8
Surface-mounting installation ...........................................................................................................8
Semi-recessed installation...................................................................................................................9
Connecting the temperature sensor cables...............................................................................10
Installation and connection of the temperature sensor.......................................................10
Installation and connection of the second sensor (bench sensor) .................................... 11
Electrical connections...............................................................................................................................13
Connecting the sauna heater..........................................................................................................13
Connecting a power extension unit (LSG)..................................................................................13
Connecting the sauna lamp.............................................................................................................13
Installation diagram ............................................................................................................................ 14
Terminal layout on the circuit board............................................................................................. 14
Connection of sauna heaters up to 9 kW .................................................................................... 15
Connection of sauna heaters over 9 kW.....................................................................................15
Operation...................................................................................................................................................... 16
General..................................................................................................................................................... 16
Location of operation elements ............................................................................................... 16
Operating buttons......................................................................................................................... 16
Interface in stand-by.....................................................................................................................17
Interface in active operation...................................................................................................... 17
Interface in energy-saving mode............................................................................................. 17
Cabin lighting.................................................................................................................................. 18
Initial commissioning ................................................................................................................... 19
Change language........................................................................................................................... 20
Time setting ..................................................................................................................................... 20
Activate the Life - Guard.............................................................................................................. 21
Activate / deactivate the child lock......................................................................................... 21
Switching on the sauna heater .................................................................................................22
Switching off the sauna heater................................................................................................. 22
Switching on the sauna heater with Life - Guard...............................................................22
Individual settings ............................................................................................................................... 23
2GB

Cabin temperature ........................................................................................................................ 24
Life - Guard ....................................................................................................................................... 24
Auto-Stop (heating time limitation)........................................................................................ 25
Preselection time (pre-set timer).............................................................................................. 27
Activate the preselection time..................................................................................................28
Deactivate the preselection time............................................................................................. 28
Extend the time setting for sauna time.............................................................................................. 29
Unit fuses....................................................................................................................................................... 29
Error messages and troubleshooting.................................................................................................. 30
The device switch (Switch-off).............................................................................................................. 31
Service Address:.......................................................................................................................................... 32
Guarantee ..................................................................................................................................................... 32
General Terms and Conditions of Service.......................................................................................... 33
3
GB

Scope of delivery
(changes without prior notice reserved)
The package contents includes:
Control unit
1. Temperature sensor, consisiting of: sensor board with overheating protection fuse, KTY-sensor,
sensor housing, two 3x25 mm fastening screws and 2,0 m long sensor cable.
2. Plastic bag with three 4 x 20 mm fastening screws.
3. 1 replacement overheating protection fuse (inside control unit housing)
4. Installation and operating manual
Technical specications
Rated voltage: 400 V 3 N 50 Hz AC
Power output: max. 9 kW resistive load (AC1 - operation).
Power extension: up to 36 kW possibile with an optional LSG device.
Heating time limitation: 6 h, 12 h, without limitation (via jumper setting)
Display: LCD Display 65 x 37 mm, alphanumeric, with backlighting
Dimensions (H x W x D): 220 x 250 x 67 mm
Protection class: IPx4 as per EN 60529 splash proof
Temperature control range: 30 - 115°C
Temperature sensor system: KTY-sensor with safety overheating limiter fuse 142°C
Control characteristics: Digital two-point control
Output for cabin lighting: max. 100 W
Ambient temperatures: -10°C to +40°C
Storage temperatures: -20°C to +70°C
4GB

Dear customer
You have purchased a high-quality technical
device with which you will have years of sauna
fun. This sauna control unit was designed and
inspected according to the current European
safety standards and manufactured at the facto-
ry in accordance with the quality management
standard DIN EN ISO 9001:2000.
This detailed installation and operation manual
has been prepared for your information. Please
observe in particular the important notes and
the information on electrical connection.
Wewishyouexhilaratingrecreationalexperience
and lots of fun with your sauna!
Intended use
This sauna control unit is exclusively intended
for the control of the sauna heater in a sauna
cabin.
Any other use over and above the intended
purpose is not considered as appropriate use!
Compliance of the standard operation, mainte-
nance and repair conditions is also an element
of appropriate use.
The manufacturer cannot be held liable for
deviating, unauthorized alterations and any re-
sulting damages: the initiator of these changes
bears the full risk.
General information
Please check whether the unit has arrived in per-
fect condition. Any transport damages should be
immediately reported to the freight forwarder
delivering the goods or you should contact the
company that shipped the goods.
Please note that you will only be able to achieve
an optimum sauna climate if the cabin with its air
intake and ventilation, the sauna heater and the
control unit are aligned to each other.
Please observe the information and stipulations
made by your sauna supplier.
Sauna heaters heat up your sauna cabin using
heated convective air. Here, fresh air is drawn
in from the air intake which, when heated, rises
upwards (convection) and is then circulated
within the cabin. Part of the used air is pushed
out through the vent in the cabin. This creates a
typical sauna climate which can achieve temper-
atures of approx. 110°C measured directly under
the ceiling of your sauna, dropping in temper-
ature to approx. 30-40°C towards the oor. It is
therefore not unusual to measure temperatures
of 110°C on the temperature sensor hanging
over the heater, whilst the thermometer hanging
on the sauna wall, approx. 20-25 cm under the
cabin ceiling, only indicates 85°C. The bathing
temperature generally lies between 80°C and
90°C in the area of the upper bench when the
temperature is set to maximum.
Please note that the highest temperatures are
always generated over the sauna heater and that
the temperature sensor and the safety limiter
must be mounted there in accordance with the
control unit installation instructions.
When heating up for the first time, you may
notice a slight smell caused by evaporating
lubricants used in production processes. Please
ventilate your cabin before beginning your
sauna bath.
5
GB

General safety precautions
• This device can be used by children aged
8 upwards and by persons with physical,
sensory, or mental disabilities, or who
have inadequate experience and knowl-
edge if they are supervised or if they have
received adequate instruction in how to
use the device safely and understand the
associated risks. Children may not play
with this device. Children may not clean
or carry out any user maintenance if un-
supervised.
• Children are to be supervised in order to
make sure that they do not play with this
device.
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Attention: It is forbidden to install
the control box in a closed switch cabinet
or behind a wooden panelling!
• The electrical installation may be done
only by a qualied electrical technician.
• You must comply with the regulations of
your power supply company and applica-
ble VDE regulations (DINVDE 0100).
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WARNING: Never attempt repairs or
installations yourself, as this could result
in serious injury or death. Only a qualied
technician may remove the housing cover.
• Please note the dimensions in the assem-
bly instructions, especially when installing
the temperature sensor. The temperature
above the oven is critical for the temper-
ature setting. The temperature can be
held within operating parameters and
a minimal temperature gradient inside
the bench area of the sauna cabin can be
achieved only if unit is assembled correct-
ly.
• The device may only be used as intended
as a control unit for sauna ovens up to 9
kW (up to 36 kW when combined with a
contactor box).
• Completely disconnect the control unit
from the electrical circuit, i.e. ip all circuit
breakers or the main circuit breaker during
each installation or repair.
• Please note the safety and installation
information from the sauna oven manu-
facturer.
• Always heed the specications and in-
structions of the cabin manufacturer, too.
• If control units with remote con-
trol options* are used, protection
against activation when the heater is
covered is required. (e.g. cover protec-
tion Type 1-5 or S-Guard).
*Telecontrol = setting up, controlling or adjusting a
unit by a command that can be given out of view
of the unit by means of transfer media such as tele-
communication, audio technology or bus systems.
(this also includes weekly timers)
6GB

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Attention!
Dear customer,
according to the valid regulations, the
electrical connection of the sauna heater
and the control box has to be carried out
through the specialist of an authorized
electric shop
We would like to draw your attention that
in case of a warranty claim, you are kindly
requested to present a copy of the invoice
of the executive electric shop.
When designing the cabin ensure that
the external exposed glass surfaces only re-
ach a maximum temperature of 76°C. If ne-
cessary, protective features need to be tted.
7
GB

ca. 35 cm
Installation of the control unit
Wall installation
The control unit may only be mounted outside
the sauna cabin. It is advisable to select the out-
side wall of the cabin to which the sauna heater
is xed from the inside as mounting position. If
ductwork is already provided for electrical in-
stallations then the position of the control unit
is predetermined by that. Please follow the in-
structions for installation:
Fig. 1
1. The 3 mm diameter boreholes for the sup-
plied wood screws 4 x 20 mm are drilled
according to the dimensions shown in Fig. 3
+ 3.1.
2. Insert one of the wood screws into the top
center hole. The control unit is hooked onto
this screw. Therefore, leave the screw out by
approx. 3 mm (Fig. 3.2).
3. Hook the control unit onto the 3 mm protru-
ding screw in the upper mounting hole.
Insert the supplied rubber grommets into
the openings at the rear wall of the housing
and insert the connecting cable through the-
se openings.
Fasten the housing bottom at the two bot-
tom openings (Fig. 4) rmly to the cabin wall.
Fig. 3
Eye level
Fig. 3.2
3 mm
Upper mounting hole
Mounting holes
Fig. 3.1
approx. 35 cm
17 cm
17.7 cm
Eye level
Remove the control device cover. In order to do
this loosen the screw at the top of the housing
and pull the housing top upward while swivel-
ling (Fig. 1).
Surface-mounted installation
Fig. 4
Feed-through for:
Mains cable
Heater cable
Evaporator cable
Lamp
Fan
Feed-
through for
sensor lines
8GB

Fig. 6
Feed-through for:
Mains cable
Heater cable
Evaporator cable
Lamp
Fan
Feed-
through for
sensor lines
Recessed installation
1. Cut out a wall section that is at least 3.5 cm
deep according to the dimension in Fig. 5.
Insert the supplied rubber grommets into the
openings at the rear wall of the housing and
insert the connecting cables through these
openings.
Place the control unit into the wall opening and
fasten it with 4 wood screws.
21 cm
20 cm
Eye level
Holes to fasten the con-
trol unit inside the wall
opening.
Fig. 5
9
GB

Connection of the sensor cables
You should not lay sensor and power supply ca-
bles together, or draw them through the same
feedthrough. This can lead to interferences in
the electronics, such as“uttering”in the relays,
which may damage the control unit. If it is nec-
essary to lay the cables down together, or if the
line is longer than 3 m, use a shielded sensor
cable (4 x 0.5 mm²).
Connect the shielding to ground in the control
unit.
Please observe that the following dimensions
relate to the values stipulated during the unit
approval as per norm EN 60335-2-53. The heat-
er sensor must always be installed at the point
where the highest temperatures are to be ex-
pected. Illust. 7 - 9 give you an overview of the
mounting point of the sensor.
1. Mount the oven sensor in cabins up to 2 x 2m
according to Fig. 7 and 9, in larger cabins ac-
cording to Fig. 8 and 9.
Fig. 7
housing
red
red
sensor boardsensor board
Sensor
white (limiter)
white (limiter)
Fig. 10
Fig. 8
Fig. 9
2. Drill a hole in sauna ceiling panel to lead the
cable through, preferably through the mid-
dle of one of the wooden boards.
3. Lead the sensor cable through the drilled
hole and connect it to the sensor line accord-
ing to Fig. 10.
4. The cables for the limiter fuse (white) and the
temperature sensor (red) shall be connected
to the sensor circuit board as per Fig. 10. In-
sert the sensor board into the casing.
5. Lead the sensor cables through the right-
hand cable intake into the control unit. Lay
the sensor cables inside the control unit as
shown in Fig. 11. Connect the sensor cables
to the board as shown in Fig. 12. In order
to do this, pull the plug X2 from the circuit
board and plug it back in after the connec-
tion of the sensor.
Installation of the tempera-
ture sensor
20 cm
35 cm
> 2 x 2 m
Fühlerleitung
Fühlerleitung
19 cm
< 2 x 2 m
10 GB

X2
F2
F1
L1 L2 L3 N W V U N
N L
LSG
V1
S1
N
Example of the error message
for overheating limiter fuse (DE)
Hole
Sauna ceiling
Jumper for heating time
limitation setting:
6 h, 12 h, unlimited
centre sensor housing in
the middle of the plank
Second temperature
sensor (optional)
sensor cables
Fig. 11
Fig. 12
6. After completed installation and correct
commissioning of the control unit, the line
for overtemperature protection must be
checked for short-circuits. In order to do this,
disconnect one of the white cables in the
sensor casing. The respective error message
shall appear in the display.
12:00
Sensor -
break
Attention! Make sure not to confuse the
sensor cables at X2 connector! This may cause
the F2 fuse to burn, for replacement see page
„replace device fuse“
Bankfühler
2nd temper. sensor
Temperaturfühler
Temperature sensor
142°C
KTY 11/5
X2 weiß/white
rot/red
11
GB

Installation of the optio-
nal second temperature
sensor (bench sensor)
Installation place: The bench sensor shall be
mounted to the ceiling over the rear wall bench
opposite to the heater as described in the in-
stallation of the bench sensor.
If the sensor is connected correctly, the control
unit shall automatically recognise it once the
mains voltage has been switched on again.
bench sensor
By faults of the second sensor the following er-
ror messages will be displayed:
„Sensor break“ - interruption of the sensor cir-
cuit (e.g. faulty contact).
or
„Sensor short“ - short circuit of the sensor
In this case, the sensor must be checked by a
specialist and replaced if necessary. At room
temperature 20 °C, the sensor has approx. 2 kΩ
resistance.
In order to keep on operating your sauna cabin
despite the second sensor fault switch the unit
from power supply, disconnect the cable con-
nection to the second sensor and restore the
power supply.
Once the problem has been solved, the control
unit shall recognise the sensor after it has been
re-connected and the mains voltage has been
switched on again
The bench sensor is connected with a 2-core
silicone cable from the sensor pcb to the termi-
nals on the right-hand side of the main board
of the sauna controller (X2), as shown below.
Bankfühler
2nd temper. sensor
Temperaturfühler
Temperature sensor
142°C
KTY 11/5
X2 weiß/white
rot/red
12 GB

Electrical connection
The electrical connections may only be car-
ried out by a certied electrician in compli-
ance with the guidelines of the local power
supply company and applicable legal regu-
lations (e.g. VDE norms for Germany).
In general, there may be only one permanent
connection line to the network. Futhermore
equipment should be provided that makes it
possible to disconnect the system on all phases
from the power supply with a contact gap of
minimum 3 mm.
All electrical installations and all connection
lines that are installed inside the sauna cabin
must be suitable for an ambient temperature
of at least 170 °C.
The power supply line shall be laid to the con-
trol unit and connected to the power input ter-
minals.
Install the sauna heater and the vaporizer in
front of the air intake according to the manu-
facturer’s installation instructions.
Run the silicone line through the ductwork to
the power unit and connect it to the appropri-
ate terminals as directed in the wiring diagram.
Note: In case there is no ductwork available drill
a hole next to the air intake opening and run
the heater line through this hole to the outside
and to the appropriate terminals in the control
unit. The silicone line must be buried to protect
it from outside inuences. Therefore, use a suit-
able cable-duct or a PVC-pipe through which
you can run the line up to the power unit.
Connection of the
sauna heater
The sauna lamp must have the protection class
of at least IPx4 and should be resistant to the
ambient sauna temperatures. The sauna lamp
may be installed at any location but never close
to the rising hot air of the heater.
Only heat resistant bulbs or other suitable
illuminants may be used.
Connection of the
sauna lamp
LSG
Connection of the power
extension unit (LSG)
For details refer to the installation instructions
of the respective LSG device.
13
GB

X2
F2
F1
L1 L2 L3 N W V U N
N L
LSG
V1
S1
N
Terminal layout on the main board
Installation diagram
4
35
4
5
= optional
400 V 3 N AC 50 Hz
LSG
ECON
Connector for tempera-
ture sensor
Jumper for heating
time limitation
Connection for the 2nd
temp. sensor
14 GB

Connection of sauna heaters up to 9 kW
Attention! Always connect the N
terminal of the sauna heater!
Connection of sauna heaters above 9 kW
A control lamp indicating active heating must be installed in the room or location of supervising
sta by commercial sauna cabins with disabled heating time limitation.
400 V 3 N AC 50 Hz
max. 100 W
X1
ECON
P max. 9 kW
UVWNL1 L2 L3 N
V1
N
S1
142°C
KTY 10/5
Sensor
Limiter
weiß / white
rot / red
X2
N L
max. 100 W
max. 100 W
P max. 9 kW
400 V 3 N AC 50 Hz
LSG
400 V 3 N AC 50 Hz
max. 100 W
X1
ECON
UVWNL1 L2 L3 N
V1
N
S1
N L
142°C
KTY 10/5
Sensor
Limiter weiß / white
rot / red
X2
15
GB

Operation
General details
Once the control unit has been installed with all components and all covers have been xed, you
can put your sauna unit into operation.
The following pages provide the detailed explanation, how to operate your control panel and
make all necessary settings.
Operation elements
Operating buttons
= Sauna cabin lighting
= Sauna heating on / o (stand-by)
= Programming mode (settings)
= Increase value / next function
= Reduce value / next function
MODE
MODE
the LCD-Display
operating buttons
16 GB

is shown if the control unit is in stand-by model
The display will automatically switch this in-
terface from any state if no button has been
pressed within >15 Sek.
12:00
30°C
5 : 59
- - : - -
Temperature
Auto-stop
Start time
12:15
30°C
5 : 59
- - : - -
Temperature
Auto-stop
Start time
12:34
30°C
30°C
Interface in Stand by
Interface in active operation
is shown if the control unit is in active operation
mode (heating is switched on).
The display will automatically switch this in-
terface from any state if no button has been
pressed within >15 Sek (during active heating).
Display of the heating process:
During the heating-up phase the bars behind
the temperature gures will ll progressively.
Once the pre-set temperature has been rea-
ched, the bars will remain lled.
Interface in energy-saving mode
current time
the clock symbol
the light symbol
(when the light is on)
12 : 00
In addition, the following symbols are displayed
depending on the selected operating mode
.
active child lock (keypad lock)
preset time (switching time preselec-
tion)
If the control unit is not used for a longer time it
will switch into the energy-saving mode.
A clock randomly moving across the display
every minute will be shown after 5 minutes,
similar to a PC screensaver. The backlight of the
display is switched o after an additional 15
minutes
By pressing any key you can wake the unti to
the default“Stand-by”interface.
The following applies for all settings:
The following symbols are displayed at the top.
17
GB

value to be adjusted
12:15
30°C
5 : 59
- - : - -
Temperature
Auto-stop
Start time
12:15
30°C
5 : 59
- - : - -
Temperature
Auto-stop
Start time
paramter to be adjusted
12:15
30°C
5 : 59
- - : - -
Temperature
Auto-stop
Start time
12:15
30°C
5 : 59
- - : - -
Temperature
Auto-stop
Start time
Temperature
In order to adjust the individual values to the
particular desires, briey push the
MODE
-but-
ton out of Stand-by.
The modiable parameter will then be high-
lighted in black and it is possible to select with
the or - buttons the desired parameter.
By pushing the
MODE
-button again you will
arrive at the programming level.
The name of the parameter is now blinking and
the modiable value is highlighted in black.
The value highlighted in black can now be
changed with the or the - buttons.
All settings out of Stand-by are conrmed by
pressing
MODE
>3 s and are saved in the mem-
ory of the unit.
The blinking of the parameter ends and the
new value is now authoritative until another
change is made.
If no button is pressed for >15 seconds the unit
switches back to the default display. Changes
made up to then will not be saved
Sauna cabin lighting
The cabin lighting is automatically switched on
as soon as the sauna unit is switched on. In the
top left of the display the - symbol is shown.
When the sauna unit is switched o the cabin
lighting will switch o with a delay of 30 min-
utes.
Irrespective of the status of the sauna unit, the
cabin lighting can be switched on or o any-
time with the button.
Parameters that blink on the display can be
changed and are shown in these instructions
as displayed.
18 GB

12:15
Life Guard
Initial commissioning
12:00
DE
GB
NL
PL
I
RU
00:00
0: 00
Time of day
12:00
DE
GB
NL
PL
I
RU
00:00
12 : 00
Time of day
00:00
12 : 00
Time of day
00:00
12 : 15
Time of day
12:15
Life - Guard
> 3 Sek
> 3 Sek
> 3 Sek
12:00
30°C
5 : 59
- - : - -
20 min
Life - Guard
Temperature
Auto-stop
Start time
MODE
MODE
MODE
MODE
19
GB

Change language
12:15
12 : 15
Time of day
12:00
30°C
5 : 59
- - : - -
Temperature
Auto-stop
Start time
MODE
&
Set (change) time
12:00
DE
GB
NL
PL
I
RU
12:00
DE
GB
NL
PL
I
RU
12:00
DE
GB
NL
PL
I
RU
00:00
0: 00
Time of day
> 3 Sek
12:00
12 : 00
Time of day
12:00
30°C
5 : 59
- - : - -
Temperature
Auto-stop
Start time
MODE
&
MODE
MODE
MODE
00:00
0: 00
Time of day
00:00
12 : 00
Time of day
00:00
12 : 00
Time of day
00:00
12 : 15
Time of day
> 3 Sek
MODE
MODE
20 GB
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