2.1.1 Printer Mechanism ..................................................................................... 32
2.1.2 Printhead .................................................................................................... 33
2.1.2.1 Printing Process ................................................................................. 34
2.1.2.2 Printing Method ................................................................................. 35
2.1.3 Carriage Mechanism .................................................................................. 35
2.1.4 Paper Feeding Mechanism ......................................................................... 37
2.1.5 Paper Loading Mechanism (ASF Unit) ..................................................... 38
2.1.6 Ink System Mechanism .............................................................................. 42
2.1.6.1 Pump Unit & Wiper mechanism ....................................................... 42
2.1.6.2 Capping Mechanism .......................................................................... 43
2.2 Electrical Circuit Operating Principles .......................................................... 44
2.2.1 C408 PSE board ......................................................................................... 45
2.2.1.1 Process how 42VDC, 5VDC and 3.3VDC are generated ................. 46
2.2.1.2 Protection circuit ............................................................................... 46
2.2.1.3 PS Control Function .......................................................................... 47
2.2.1.4 Power saving mode ........................................................................... 47
2.2.2 C408/C498 MAIN Board .......................................................................... 48
2.2.2.1 Main elements ................................................................................... 50
2.2.2.2 Printhead Driver Circuit .................................................................... 51
2.2.2.3 CR Motor Driver Circuit ................................................................... 52
2.2.2.4 PF Motor Driver Circuit .................................................................... 52
2.2.2.5 ASF Motor Drive Circuit .................................................................. 53
2.2.2.6 Reset and EEPROM circuits ............................................................. 53
2.2.2.7 Sensor Circuit .................................................................................... 54
Chapter 3 Troubleshooting
3.1 Overview ............................................................................................................ 56
3.2 Troubleshooting with LED Error Indications ............................................... 57
Chapter 4 Disassembly and Assembly
4.1 Overview ............................................................................................................ 70
4.1.1 Precautions ................................................................................................. 70
4.1.2 Tools .......................................................................................................... 72
4.1.3 Work Completion Check ........................................................................... 73
4.2 Disassembly ....................................................................................................... 74
4.2.1 Housing Removal ...................................................................................... 75
4.2.2 Operation Panel removal ........................................................................... 77
4.2.2.1 Printer Panel Board Removal ............................................................ 77
4.2.2.2 Monochrome panel board removal ................................................... 79
4.2.3 Housing Lower Cover Removal ................................................................ 80
4.2.3.1 Housing Lower Cover Left Removal ................................................ 80
4.2.3.2 Housing Lower Cover Right Removal .............................................. 81
4.2.4 Printhead removal ...................................................................................... 81
4.2.5 CR motor removal ..................................................................................... 84
4.2.6 Waste drain ink pad unit removal .............................................................. 85
4.2.7 Printer mechanism removal ....................................................................... 86
4.2.8 Circuit board removal ................................................................................ 87
4.2.9 LD Roller removal ..................................................................................... 90
4.2.10 HP/PE Sensor removal ............................................................................ 94
4.2.11 Ink system unit removal (Cap & Pump unit ) .......................................... 95
4.2.12 ASF Motor Removal ............................................................................... 99
4.2.13 Paper Eject Roller removal .................................................................... 100
4.2.14 PF motor removal .................................................................................. 102
4.2.15 CR unit removal ..................................................................................... 104
4.2.16 Paper feed roller removal ...................................................................... 107
4.2.17 Disassembling ASF frame unit .............................................................. 110
4.3 Preview monitor disassembly procedure ..................................................... 113
4.3.1 Back case removal ................................................................................... 113
4.3.2 Removal of the control board unit ........................................................... 114
4.3.3 Panel unit removal ................................................................................... 115
Chapter 5 Adjustment
5.1 Outline ............................................................................................................. 117
5.1.1 Adjustment items ..................................................................................... 117
5.2 Parallel adjustor ............................................................................................. 118
5.3 Adjustments with the service program ........................................................ 120
5.3.1 Outline ..................................................................................................... 120
5.3.2 Starting up the service program ............................................................... 120
5.3.3 EEPROM initial setting ........................................................................... 122
5.3.4 Head ID .................................................................................................... 123
5.3.5 Bi-D ......................................................................................................... 124
5.3.6 USB ID .................................................................................................... 125
5.3.7 Memory card drive confirmation ............................................................. 126
5.3.8 First Dot Position Adjustment ................................................................. 126
5.3.9 Head cleaning .......................................................................................... 127