ESAB Renegade VOLT ES 200i User manual

Renegade VOLT ES 200i
Instruction manual
0447 814 001  GB  20231120 Valid for: HA329YY- & OP339YY-XXXXXX

TABLE OF CONTENTS
0447 814 001 -3- © ESAB AB 2023
1 SAFETY ...................................................................................................................................... 5
1.1 Meaning of symbols .................................................................................................... 5
1.2 User responsibility ...................................................................................................... 5
1.3 Precautions for operations ........................................................................................ 7
1.4 Safety instructions for battery packs ........................................................................ 8
1.5 Safety instructions for battery chargers ................................................................... 11
2 INTRODUCTION ......................................................................................................................... 14
2.1 Equipment.................................................................................................................... 14
2.2 Batteries and chargers ............................................................................................... 14
3 TECHNICAL DATA ..................................................................................................................... 16
3.1 Technical data for Mains Mode .................................................................................. 16
3.2 Technical data for Battery Mode - 4 DeWALT batteries ........................................... 17
3.3 Technical data for AMP+Hybrid Mode....................................................................... 18
3.4 ECO design information ............................................................................................. 20
4 INSTALLATION........................................................................................................................... 21
4.1 Location........................................................................................................................ 21
4.2 Connecting battery box to power source.................................................................. 22
4.3 Installing and removing the battery pack ................................................................. 23
4.4 Installing shoulder strap............................................................................................. 24
4.5 Lifting instructions ...................................................................................................... 24
4.6 Mains supply................................................................................................................ 25
5 OPERATION ............................................................................................................................... 27
5.1 Connections ................................................................................................................ 27
5.2 Connecting welding and return cables ..................................................................... 28
5.3 MMA / SMAW / Stick welding...................................................................................... 28
5.4 TIG / GTAW welding..................................................................................................... 28
5.5 Turning the power ON/OFF for Mains Mode ............................................................. 29
5.6 Turning the power ON/OFF for Battery Mode ........................................................... 30
5.7 Turning the power ON/OFF for AMP+Hybrid Mode.................................................. 30
5.8 Fan control................................................................................................................... 31
5.9 Thermal protection ...................................................................................................... 31
6 USER INTERFACE ..................................................................................................................... 32
6.1 How to navigate........................................................................................................... 32
6.2 Menu screen ................................................................................................................ 33
6.2.1 MMA / SMAW / Stick menu overview ................................................................. 33
6.2.2 TIG / GTAW menu overview............................................................................... 33
6.2.3 Process selection ............................................................................................... 33
6.2.4 Settings .............................................................................................................. 35
6.2.5 Information ......................................................................................................... 40
6.2.6 Electrode ............................................................................................................ 41
6.2.7 Remote control ................................................................................................... 41
6.2.8 Jobs.................................................................................................................... 42
6.2.9 Hot start.............................................................................................................. 43
6.2.10 Arc force ............................................................................................................. 43
6.3 Welding screen ............................................................................................................ 44
6.4 MMA / SMAW / Stick home screen settings .............................................................. 44
6.5 TIG / GTAW home screen settings ............................................................................. 45

TABLE OF CONTENTS
0447 814 001 -4- © ESAB AB 2023
7 MAINTENANCE.......................................................................................................................... 47
7.1 Routine maintenance .................................................................................................. 47
7.2 Cleaning ....................................................................................................................... 48
7.2.1 Cleaning the power source................................................................................. 48
7.2.2 Cleaning the battery box .................................................................................... 50
8 TROUBLESHOOTING ................................................................................................................ 52
9 ERROR CODES.......................................................................................................................... 53
9.1 Error code descriptions .............................................................................................. 53
10 ORDERING SPARE PARTS ....................................................................................................... 55
WIRING DIAGRAM ................................................................................................................................ 56
ORDERING NUMBERS ......................................................................................................................... 60
ACCESSORIES ..................................................................................................................................... 61

1  SAFETY
0447 814 001 -5- © ESAB AB 2023
1 SAFETY
1.1 Meaning of symbols
As used throughout this manual: Means Attention! Be Alert!
DANGER!
Means immediate hazards which, if not avoided, will result in immediate, serious
personal injury or loss of life.
WARNING!
Means potential hazards which could result in personal injury or loss of life.
CAUTION!
Means hazards which could result in minor personal injury.
WARNING!
Before use, read and understand the instruction manual and
follow all labels, employer´s safety practices and Safety Data
Sheets (SDSs).
WARNING!
Shock hazard. Battery voltage class B classification of an electric
component or circuit with a maximum Battery Working Voltage
between 60 VDC and 1500 VDC.
1.2 User responsibility
Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who works on or
near the equipment observes all the relevant safety precautions. Safety precautions must meet the
requirements that apply to this type of equipment. The following recommendations should be observed
in addition to the standard regulations that apply to the workplace.
All work must be carried out by trained personnel well-acquainted with the operation of the equipment.
Incorrect operation of the equipment may lead to hazardous situations which can result in injury to the
operator and damage to the equipment.
1. Anyone who uses the equipment must be familiar with:
• its operation
• location of emergency stops
• its function
• relevant safety precautions
• welding and cutting or other applicable operation of the equipment
2. The operator must ensure that:
• no unauthorised person is stationed within the working area of the equipment when it is started
up
• no-one is unprotected when the arc is struck or work is started with the equipment
3. The workplace must:
• be suitable for the purpose
• be free from drafts

1  SAFETY
0447 814 001 -6- © ESAB AB 2023
4. Personal safety equipment:
• Always wear recommended personal safety equipment, such as safety glasses, flame-proof
clothing, safety gloves
• Do not wear loose-fitting items, such as scarves, bracelets, rings, etc., which could become
trapped or cause burns
5. General precautions:
• Make sure the return cable is connected securely
• Work on high voltage equipment may only be carried out by a qualified electrician
• Appropriate fire extinguishing equipment must be clearly marked and close at hand
• Lubrication and maintenance must not be carried out on the equipment during operation
WARNING!
Arc welding and cutting can be injurious to yourself and others. Take precautions when
welding and cutting.
ELECTRIC SHOCK - Can kill
• Install and ground the unit in accordance with instruction manual.
• Do not touch live electrical parts or electrodes with bare skin, wet gloves or wet
clothing.
• Insulate yourself from work and ground.
• Ensure your working position is safe
ELECTRIC AND MAGNETIC FIELDS - Can be dangerous to health
• Welders having pacemakers should consult their physician before welding. EMF
may interfere with some pacemakers.
• Exposure to EMF may have other health effects which are unknown.
• Welders should use the following procedures to minimize exposure to EMF:
○ Route the electrode and work cables together on the same side of your body.
Secure them with tape when possible. Do not place your body between the torch
and work cables. Never coil the torch or work cable around your body. Keep
welding power source and cables as far away from your body as possible.
○ Connect the work cable to the workpiece as close as possible to the area being
welded.
FUMES AND GASES - Can be dangerous to health
• Keep your head out of the fumes.
• Use ventilation, extraction at the arc, or both, to take fumes and gases away from
your breathing zone and the general area.
ARC RAYS - Can injure eyes and burn skin
• Protect your eyes and body. Use the correct welding screen and filter lens and wear
protective clothing.
• Protect bystanders with suitable screens or curtains.
NOISE - Excessive noise can damage hearing
Protect your ears. Use earmuffs or other hearing protection.

1  SAFETY
0447 814 001 -7- © ESAB AB 2023
MOVING PARTS - Can cause injuries
• Keep all doors, panels, guards and covers closed and securely in place.
• Have only qualified people remove covers for maintenance and troubleshooting as
necessary.
• To prevent accidental starting of equipment during service, disconnect negative (-)
battery cable from battery, remove batteries, or unplug from the wall.
• Keep hands, hair, loose clothing and tools away from moving parts.
• Reinstall panels or covers and close doors when service is finished and before
starting the unit.
FIRE HAZARD
• Sparks (spatter) can cause fire. Make sure that there are no inflammable materials
nearby.
• Do not use on closed containers.
HOT SURFACE - Parts can burn
• Do not touch parts bare handed.
• Allow cooling period before working on equipment.
• To handle hot parts, use proper tools and/or insulated welding gloves to prevent
burns.
CAUTION!
Battery box is recommended only for Renegade VOLT ES 200i power source.
CAUTION!
This product is solely intended for arc welding.
CAUTION!
Class A equipment is not intended for use in residential locations
where the electrical power is provided by the public low-voltage
supply system. There may be potential difficulties in ensuring
electromagnetic compatibility of class A equipment in those
locations, due to conducted as well as radiated disturbances.
NOTE!
Dispose of electronic equipment at the recycling facility!
In observance of European Directive 2012/19/EC on Waste
Electrical and Electronic Equipment and its implementation in
accordance with national law, electrical and/or electronic
equipment that has reached the end of its life must be disposed of
at a recycling facility.
As the person responsible for the equipment, it is your
responsibility to obtain information on approved collection
stations.
For further information contact the nearest ESAB dealer.
1.3 Precautions for operations
WARNING!
Do not remove the batteries from the battery box during the operation.

1  SAFETY
0447 814 001 -8- © ESAB AB 2023
CAUTION!
Turn off the power source before removing the batteries from the battery box.
• Make sure the battery box interface cable is connected to the power source.
• Do not unplug the battery box / DC Interface cable irrespective of any mode.
• Make sure to turn OFF the power source as stated below before unplugging the battery box
interface cable,
○ By pressing the ON/OFF Membrane switch in the front panel.
○ By turning OFF the mains switch (120/230 VAC) in the back panel.
• Make sure to close the battery box door closed during operation.
• Do not attempt to clean the battery box internally either when the batteries are connected or during
the operation.
• When the power source and battery box are transported separately by any means,
○ Ensure that the battery packs are correctly inserted in their respective slots and firmly seated.
The battery box door should always be locked.
○ On the power source, the battery box socket lid should be closed.
• When both the power source and battery box are connected and transported by any means,
○ Ensure that the battery packs are correctly inserted in their respective slots and firmly seated.
The battery box door should always be locked.
○ Ensure that the DC / battery box interface cable in the battery is connected to the power source.
○ Ensure that the battery box latch is firmly connected to the power source.
○ Ensure that the battery box door latch lock is firmly locked.
1.4 Safety instructions for battery packs
WARNING!
Read all safety warnings and all instructions for the battery pack, charger, and welding power
source. Failure to follow the warnings and instructions may result in electric shock, fire, and/or
serious injury.
WARNING!
Burn hazard. Battery liquid may be flammable if exposed to spark or flame.
WARNING!
Never service damaged battery packs. Service of battery packs should only be performed by
the manufacturer or authorized service providers.
WARNING!
Fire hazard. Never attempt to open the battery pack for any reason. If the battery pack case is
cracked or damaged, do not insert into the charger. Do not crush, drop, or damage the battery
pack. Do not use a battery pack or charger that has received a sharp blow, been dropped, run
over or damaged in any way (e.g., pierced with a nail, hit with a hammer, stepped on).
Damaged battery packs should be returned to the service center for recycling.
•Do not charge or use the battery pack in explosive atmospheres, such as in the presence of
flammable liquids, gases, or dust. Inserting or removing the battery pack from the charger may
ignite the dust or fumes.
• Never force the battery pack into the charger. Do not modify the battery pack in any way to fit into a
non-compatible charger as battery pack may rupture causing serious personal injury. Only charge
the battery pack with chargers recommended in this manual.
• Charge the battery packs only in designated DeWALT chargers.
•Do not splash or immerse in water or other liquids.

1  SAFETY
0447 814 001 -9- © ESAB AB 2023
•Do not store or use the welding power source and battery pack in locations where the temperature
may reach or exceed 40 °C (104 °F) (such as outside sheds or metal buildings in the summer). For
best battery life, store battery packs in a cool, dry location.
NOTE!
Store the battery packs in a battery box with the interface cables connected to the welding
power source.
•Do not incinerate the battery pack even if it is severely damaged or is completely worn out. The
battery pack can explode in a fire. Toxic fumes and materials are created when lithium-ion battery
packs are burned.
• If battery contents come into contact with the skin, immediately wash area with mild soap and water.
If battery liquid gets into the eye, rinse water over the open eye for 15 minutes or until irritation
ceases. If medical attention is needed, the battery electrolyte is composed of a mixture of liquid
organic carbonates and lithium salts
• Contents of opened battery cells may cause respiratory irritation. Provide fresh air. If symptoms
persist, seek medical attention.
Transportation
• Fire hazard. Do not store or carry the battery pack so that metal objects can contact exposed
battery terminals. For example, do not place the battery pack in aprons, pockets, toolboxes, product
kit boxes, drawers, etc., with loose nails, screws, keys, etc. Transporting batteries can cause fires if
the battery terminals inadvertently come in contact with conductive materials such as keys, coins,
hand tools, etc.
• Transporting the DeWALT FLEXVOLTTM battery. The DeWALT FLEXVOLTTM battery has two
modes: Use and Transport.
○Use mode: The FLEXVOLTTM battery can operate as a 20V battery in a DeWALT 20V tool and a
60V battery in a DeWALT 60V tool. The Renegade Volt ES 200i can utilise only 20V of the
DeWALT FLEXVOLTTM batteries.
○Transport mode: When the cap is attached to the FLEXVOLTTM battery, the battery is in
transport mode. Keep the cap for shipping. When in transport mode, strings of cells are
electrically disconnected within the pack resulting in three batteries with a lower Watt hour (Wh)
rating as compared to one battery with a higher Watt hour rating. This increased quantity of three
batteries with the lower Watt hour rating can exempt the pack from certain shipping regulations
that are imposed upon the higher Watt hour batteries.
The battery label indicates two Watt hour ratings (refer to following image). For example, the transport
Wh rating might indicate 3 x 36 Wh, meaning three batteries of 36 Wh each. The use Wh rating might
indicate 108 Wh (one battery implied).
NOTE!
Make sure that the protective covers are not disposed of after transportation.

1  SAFETY
0447 814 001 - 10 - © ESAB AB 2023
Charge status gauge battery packs
Some DeWALT battery packs include a charge status gauge which consists of three green LED lights
that indicate the level of charge remaining in the battery pack. The charge status gauge is an
indication of approximate levels of charge remaining in the battery pack according to the following
indicators:
1. 75 - 100% charged 3. < 50% charged
2. 51 - 74% charged 4. Battery needs to be charged
To actuate the charge status gauge, press and hold the charge status gauge button. A combination of
the three green LED lights will illuminate designating the level of charge left. When the level of charge
in the battery is below the usable limit, the charge status gauge will not illuminate, and the battery will
need to be recharged.
NOTE!
The charge status gauge is only an indication of the charge left on the battery pack. It does not
indicate tool functionality and is subject to variation based on product components,
temperature, and end-user application.
For more information regarding charge status gauge battery packs, please visit DeWALT
www.dewalt.com.

1  SAFETY
0447 814 001 - 11 - © ESAB AB 2023
The RBRC® seal
The RBRC® (Rechargeable Battery Recycling Corporation) seal on nickel cadmium, nickel metal
hydride, or lithium-ion batteries (or battery packs) indicates that the costs to recycle these batteries (or
battery packs) at the end of their useful life have already been paid by DeWALT. In some areas, it is
illegal to throw used nickel cadmium, nickel metal hydride or lithium-ion batteries in the trash or
municipal solid waste stream and the Call 2 Recycle® program provides an environmentally conscious
alternative.
Call 2 Recycle, Inc., in cooperation with DeWALT and other battery users, has established the
program in the United States and Canada to facilitate the collection of used nickel cadmium, nickel
metal hydride, or lithium-ion batteries. Help protect our environment and conserve natural resources
by returning the spent nickel cadmium, nickel metal hydride, or lithium-ion batteries to an authorized
DeWALT service center or to your local retailer for recycling. You may also contact your local recycling
center for information on where to drop off the used battery. RBRC® is a registered trademark of Call
2 Recycle, Inc.
1.5 Safety instructions for battery chargers
WARNING!
Read all safety warnings and all instructions for the battery pack, charger, and welding power
source. Failure to follow the warnings and instructions may result in electric shock, fire, and/or
serious injury.
•Do not attempt to charge the battery pack with any chargers other than the ones recommended in
this manual. The charger and battery pack are specifically designed to work together.
• These chargers are not intended for any uses other than charging DeWALT rechargeable batteries.
Any other uses may result in risk of fire, electric shock, or electrocution.
•Do not expose the charger to rain or snow.
• When disconnecting the charger, pull by the plug rather than the cord. This reduces the risk of
damage to the electric plug and cord.
• Make sure that the cord is located so that it will not be stepped on, tripped over, or otherwise
subjected to damage or stress.
•Do not use an extension cord unless it is necessary. Use of improper extension cord could result in
fire, electric shock, or electrocution.
• If the plug or power cord is damaged, it must be replaced by the manufacturer or its representative
or by an equally qualified person to avoid danger.
•Do not place any object on top of the charger or place the charger on a soft surface that might
block the ventilation slots and result in excessive internal heat. Place the charger in a position away
from any heat source. The charger is ventilated through slots in the top and the bottom of the
housing.
•Do not operate the charger with a damaged cord or plug.
•Do not operate the charger if it has received a sharp blow, been dropped, or otherwise damaged in
any way. Take it to an authorized service center.
•Do not disassemble the charger; take it to an authorized service center when service or repair is
required. Incorrect reassembly may result in electric shock, electrocution, or fire.

1  SAFETY
0447 814 001 - 12 - © ESAB AB 2023
• Disconnect the charger from the outlet before attempting any cleaning. This reduces the risk of
electric shock. Removing the battery pack will not reduce this risk.
•Never attempt to connect two chargers together.
• The charger is designed to operate on standard 230 V household electrical power. Do not attempt
to use it on any other voltage. This does not apply to the vehicular charger.
WARNING!
Shock hazard. Do not allow any liquid to get inside the charger. This may result in electric
shock.
WARNING!
Burn hazard. Do not submerge the battery pack in any liquid or allow any liquid to enter the
battery pack. Never attempt to open the battery pack for any reason. If the plastic housing of
the battery pack breaks or cracks, return to a service center for recycling.
CAUTION!
Burn hazard. To reduce the risk of injury, only charge DeWALT rechargeable battery packs.
Other types of batteries may overheat and burst resulting in personal injury and property
damage.
NOTE!
Under certain conditions, with the charger plugged into the power supply, the charger can be
shorted by foreign material. Foreign materials of a conductive nature, such as, but not limited
to, grinding dust, metal chips, steel wool, aluminum foil or any buildup of metallic particles
should be kept away from the charger cavities. Always unplug the charger from the power
supply when there is no battery pack in the cavity. Unplug the charger before attempting to
clean.
Operations
• Longest life and best performance can be obtained if the battery pack is charged when the air
temperature is between 18 ° – 24 °C. Do not charge the battery pack below 4.5 °C or above 40 °C.
This is important and prevents serious damage to the battery pack.
• The charger and battery pack may become warm to the touch while charging. This is a normal
condition and does not indicate a problem. To facilitate the cooling of the battery pack after use,
avoid placing the charger or battery pack in a warm environment such as in a metal shed or an
uninsulated trailer.
• The DCB104 battery charger is equipped with an internal fan designed to cool the charger. The fan
turns on automatically when the charger needs to be cooled. Never operate the charger if the fan
does not operate properly or if ventilation slots are blocked. Do not permit foreign objects to enter
the interior of the charger.
• If the battery pack does not charge properly:
○ Check operation of socket by plugging in a lamp or other appliance.
○ Move the charger and battery pack to a location where the surrounding air temperature is
approximately 18 ° – 24 °C.
○ If charging problems persist, take the welding power source, battery pack, and charger to your
local service center.
• The battery pack should be recharged when it fails to produce sufficient power on jobs which were
easily done previously. Do not continue to use under these conditions. Follow the charging
procedure. You may also charge a partially used pack whenever you desire with no adverse effect
on the battery pack
• Foreign materials of a conductive nature such as, but not limited to, grinding dust, metal chips, steel
wool, aluminum foil, or any build-up of metallic particles should be kept away from charger cavities.
Always unplug the charger from the power supply when there is no battery pack in the cavity.
Unplug the charger before attempting to clean.
• Do not freeze or immerse the charger in water or any other liquid.

1  SAFETY
0447 814 001 - 13 - © ESAB AB 2023
Storage
• The best storage place is one that is cool and dry, away from direct sunlight and excess heat or
cold.
• For long storage, it is recommended to store a fully charged battery pack in a cool and dry place out
of the charger for optimal results.
NOTE!
Battery packs should not be stored completely depleted of charge. The battery pack will need
to be recharged before use.
Cleaning
WARNING!
Shock hazard. Disconnect the charger from the AC outlet before cleaning. Dirt and grease
may be removed from the exterior of the charger using a cloth or soft non-metallic brush. Do
not use water or any cleaning solutions.
ESAB has an assortment of welding accessories and personal protection equipment for
purchase. For ordering information contact your local ESAB dealer or visit us on our website.

2  INTRODUCTION
0447 814 001 - 14 - © ESAB AB 2023
2 INTRODUCTION
The Renegade VOLT ES 200i is an inverter-based power source that can be run off either battery
power (DC) or 120/230 VAC. This power source is intended to be used for MMA / SMAW / Stick and
TIG / GTAW welding. The power source can be run using either one of the methods below:
• Mains Mode
• Battery Mode
• AMP+Hybrid Mode
ESAB accessories for the product can be found in the "ACCESSORIES" chapter of this manual.
2.1 Equipment
The Renegade VOLT ES 200i is supplied with:
• Power source
• Battery box
• DeWALT FLEXVOLT 12AH batteries (4 X)
• DeWALT FLEXVOLT Four-port fast charger
• Electrode holder, 3 m, 16 mm2, 50 OKC
• Return cable 200A, 3 m (10 ft)
• Mains cable, 3 m (10 ft)
• Shoulder strap kit
• Safety instruction manual
• Quick start guide
2.2 Batteries and chargers
The battery pack is not fully charged out of the carton. Before using the battery pack and charger, read
the safety instructions in the "SAFETY" chapter and then follow the charging procedures outlined.
When ordering replacement battery packs, be sure to include the catalog number and voltage.
CAUTION!
Do not use 15AH battery packs for the welding operation.
The following battery packs are only recommended:
• FLEXVOLT 6AH
• FLEXVOLT 9AH
• FLEXVOLT 12AH
Only use the DeWALT battery back for the DeWALT charger. Be sure to read all safety instructions
before using your charger. Consult the represented chart below for compatibility of DeWALT chargers
to the respective DeWALT battery packs.
Batteries Chargers/Charge
Times (Minutes)
Catalog number
(#) VDC Battery capacity (AH) Weight (kg) DCB104
DCB546 18/54 6.0/2.0 1.05 60
DCB547 18/54 9.0/3.0 1.46 75
DCB548 18/54 12.0/4.0 1.44 120

2  INTRODUCTION
0447 814 001 - 15 - © ESAB AB 2023
For further information regarding DeWALT batteries and chargers, please call or visit the contact
information provided below,
Regions Contact number Website information
Belgian Luxembourg NL: 32 15 47 37 63
FR: 32 15 47 37 64
www.dewalt.be
enduser[email protected]
Denmark 70 20 15 10 www.dewalt.dk
[email protected]
Germany 06126-21-0 www.dewalt.de
[email protected]
Spain 934 797 400 www.dewalt.es
[email protected]
France 04 72 20 39 20 www.dewalt.fr
[email protected]
Switzerland 044 - 755 60 70 www.dewalt.ch
[email protected]
Ireland 00353-2781800 www.dewalt.ie
[email protected]
Italy 800-014353
39 039-9590200
www.dewalt.it
Netherlands 31 164 283 063 www.dewalt.nl
Norway 45 25 13 00 www.dewalt.no
[email protected]
Austria 01 - 66116 - 0 www.dewalt.at
[email protected]
Portugal [phone] www.dewalt.pt
[email protected]
Finland 010 400 4333 www.dewalt.fi
[email protected]
Sweden 031 68 61 60 www.dewalt.se
[email protected]
Turkey [phone] www.dewalt.com.tr
[email protected]
United Kingdom 01753-567055 www.dewalt.co.uk
[email protected]
Middle East Africa 971 4 812 7400 www.dewalt.ae
[email protected]

3  TECHNICAL DATA
0447 814 001 - 16 - © ESAB AB 2023
3 TECHNICAL DATA
3.1 Technical data for Mains Mode
Renegade VOLT ES 200i
Outlet voltage 120 V ±15%,
1~ 50/60 Hz
230 V ±15%,
1~ 50/60 Hz
Primary current
I1max 27 A 28 A
I1eff 13.5 A 14 A
No-load power demand when in
energy-saving mode <50 W <50 W
Setting range
MMA / SMAW / Stick 10-110 A 10-200 A
TIG / GTAW 10-140 A 10-200 A
Permissible load at MMA / SMAW / Stick
25% duty cycle 110 A / 24.4 200 A / 28 V
60% duty cycle 70 A / 22.8 V 129 A / 25.2 V
100% duty cycle 55 A / 22.2 V 100 A / 24 V
Permissible load at TIG / GTAW
25% duty cycle 140 A / 15.6 V 200 A / 18 V
60% duty cycle 90 A / 13.6 V 129 A / 15.2 V
100% duty cycle 70 A / 12.8 V 100 A / 14 V
Apparent power I2at maximum
current
3.4 kVA 5.8 kVA
Active power I2at maximum current 3.3 kW 5.7 kW
Power factor at maximum current
MMA / SMAW / Stick 0.99
TIG / GTAW 0.99
Efficiency at maximum current
MMA / SMAW / Stick 82%
TIG / GTAW 82%
Open-circuit voltage U0max
VRD deactivated 80 V
VRD activated <30 V
Operating temperature -10 to +40°C (+14 to 104°F)
Transportation temperature -20 to +55°C (-4 to +161°F)
Constant sound pressure when
idling
<70 db (A)
Dimensions l × w × h

3  TECHNICAL DATA
0447 814 001 - 17 - © ESAB AB 2023
Renegade VOLT ES 200i
Power source 460 × 200 × 320 mm (18.1 × 7.9 × 12.6 in.)
Power source with battery box 480 × 220 × 485 mm (18.9 × 8.7 × 19.1 in.)
Weight
Power source 12 kg (26.5 lbs)
Battery box without batteries 7 kg (15.4 lbs)
Battery box with batteries 12.5 kg (27.5 lbs)
System 24.5 kg (54.0 lbs)
Insulation class H
Enclosure class IP 23
Application class
3.2 Technical data for Battery Mode - 4 DeWALT
batteries
Renegade VOLT ES 200i
Outlet voltage 80 V – 4 DeWALT batteries
Primary current
Ib max 80 A
No-load power demand when in energy-saving mode <50 W
Setting range
MMA / SMAW / Stick 10-140 A
TIG / GTAW 10-150 A
Permissible load at MMA / SMAW / Stick
18% duty cycle 140 A / 25.6 V
25% duty cycle 110 A / 24.4 V
60% duty cycle 80 A / 23.2 V
100% duty cycle 60 A / 22.4 V
Permissible load at TIG / GTAW
18% duty cycle 150 A / 16 V
25% duty cycle 115 A / 14.6 V
60% duty cycle 90 A / 13.6 V
100% duty cycle 70 A / 12.8 V
Apparent power I2at maximum current NA
Active power I2at maximum current NA
Power factor at maximum current
MMA / SMAW / Stick NA
TIG / GTAW NA
Efficiency at maximum current

3  TECHNICAL DATA
0447 814 001 - 18 - © ESAB AB 2023
Renegade VOLT ES 200i
MMA / SMAW / Stick 80%
TIG / GTAW 80%
Open-circuit voltage U0max
VRD deactivated 68 V
VRD activated <30 V
Operating temperature -10 to +40°C (+14 to 104°F)
Transportation temperature -20 to +55°C (-4 to +161°F)
Constant sound pressure when idling <70 db (A)
Dimensions l × w × h
Power source 460 × 200 × 320 mm (18.1 × 7.9 × 12.6 in.)
Power source with battery box 480 × 220 × 485 mm (18.9 × 8.7 × 19.1 in.)
Weight
Power source 12 kg (26.5 lbs)
Battery box without batteries 7 kg (15.4 lbs)
Battery box with batteries 12.5 kg (27.5 lbs)
System 24.5 kg (54.0 lbs)
Insulation class H
Enclosure class IP 23
Application class
3.3 Technical data for AMP+Hybrid Mode
Renegade VOLT ES 200i
Outlet voltage 120 VAC ± 15% + 80 V DC,
1~ 50/60 Hz + DC
230 VAC ± 15% + 80 V DC,
1~ 50/60 Hz + DC
Primary current
Imax 27 A 28 A
No-load power demand when in
energy-saving mode <50 W <50 W
Setting range
MMA / SMAW / Stick 10-150 A 10-200 A
TIG / GTAW 10-180 A 10-200 A
Permissible load at MMA / SMAW / Stick
25% duty cycle 150 A / 26 V 200 A / 28 V
60% duty cycle 90 A / 23.6 V 129 A / 25.2 V
100% duty cycle 70 A / 22.8 V 100 A / 24 V
Permissible load at TIG / GTAW
25% duty cycle 180 A / 17.2 V 200 A / 18 V
60% duty cycle 130 A / 15.2 V 129 A / 15.2 V

3  TECHNICAL DATA
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Renegade VOLT ES 200i
100% duty cycle 100 A / 14 V 100 A / 14 V
Apparent power I2at maximum
current
3.4 kVA 5.8 kVA
Active power I2at maximum current 3.3 kW 5.7 kW
Power factor at maximum current
MMA / SMAW / Stick 0.99
TIG / GTAW 0.99
Efficiency at maximum current
MMA / SMAW / Stick 82%
TIG / GTAW 82%
Open-circuit voltage U0max
VRD deactivated 80 V
VRD activated <30 V
Operating temperature -10 to +40°C (+14 to 104°F)
Transportation temperature -20 to +55°C (-4 to +161°F)
Constant sound pressure when
idling
<70 db (A)
Dimensions l × w × h
Power source 460 × 200 × 320 mm (18.1 × 7.9 × 12.6 in.)
Power source with battery box 480 × 220 × 485 mm (18.9 × 8.7 × 19.1 in.)
Weight
Power source 12 kg (26.5 lbs)
Battery box without batteries 7 kg (15.4 lbs)
Battery box with batteries 12.5 kg (27.5 lbs)
System 24.5 kg (54.0 lbs)
Insulation class H
Enclosure class IP 23
Application class
Duty cycle
The duty cycle refers to the time as a percentage of a ten-minute period that you can weld or cut at a
certain load without overloading. The duty cycle is valid for 40°C/104°F, or below.
Enclosure class
The IP code indicates the enclosure class, i.e. the degree of protection against penetration by solid
objects or water.
Equipment marked IP23 is intended for indoor and may be used outdoors if sheltered during
precipitation.
Application class
The symbol indicates that the power source is designed for use in areas with increased electrical
hazard.

3  TECHNICAL DATA
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3.4 ECO design information
The equipment has been designed in order to be compliant with the Directive 2009/125/EC and the
Regulation 2019/1784/EU.
Efficiency and idle power consumption:
Name Idle power Efficiency when max power
consumption
Renegade Volt ES 200i <50 W 82%
The value of efficiency and consumption in idle state have been measured by method and conditions
defined in the product standard EN 60974-1:2012.
Manufacturer’s name, product name, serial number, and date of production can be read from rating
plate.
1. Product name
2. Manufacturer's name and address
3. Serial number
3A. Manufacturing location code
3B. Revision level (last digit of year and week number)
3C. Year & week produced (last two digits of year and week number)
3D. Sequential number system (each week starts with 0001)