Esko Kongsberg XP User manual

1
How to get started
with
Kongsberg XP
Serial number: __________
Please Read This First
Note
We remind you that only the Esko staff, or persons having received
appropriate training, are allowed to handle, manipulate or do repairs on the system.
A Publication of: Esko-Graphics Kongsberg AS
Copyright © 1984-2014 Esko.
This copyright does not indicate that this work has been published.
All rights strictly reserved. Reproduction or issue to third parties in
any form whatever is not permitted without written authority from the publisher.
Esko reserves the right to change specifications without notice.
Document number: D2964
Status: 101208
Esko-Graphics Kongsberg AS
www.esko.com
P.O.Box 1016, N-3601 Kongsberg, Norway
Tel: +47 32 28 99 00 Fax: +47 32 28 85 15 / 32 28 67 63

2
Table of content
1. Introduction ................................................................................................................. 4
2. Where to find information .............................................................................................. 4
3. Safety issues ................................................................................................................ 5
4. What is received?.......................................................................................................... 5
5. Unpack the equipment................................................................................................... 6
6. Installation................................................................................................................... 6
7. Start-up and Shut-down procedures ................................................................................ 6
8. Table operation............................................................................................................. 6
9. What can the system be used for?................................................................................... 6
10. Who are allowed to use the system?................................................................................ 7
11. Software updates .......................................................................................................... 7
12. Maintenance................................................................................................................. 7
© Copyright Esko-Graphics Kongsberg AS, Norway
All rights reserved. This material, information and instructions for use contained herein are the property of Esko-
Graphics Kongsberg AS. There are no warranties granted or extended by this document. Furthermore Esko-Graphics
Kongsberg AS does not warrant, guarantee or make any representations regarding the use, or the results of the use
of the system or the information contained herein. Esko-Graphics Kongsberg AS shall not be liable for any direct,
indirect, consequential or incidental damages arising out of the use or inability to use the system or the information
contained herein.
The information contained herein is subject to change without notice. Revisions may be issued from time to time to
advise of such changes and/or additions.
No part of this system may be reproduced, stored in a data base or retrieval system, or published, in any form or in
any way, electronically, mechanically, by print, photoprint, microfilm or any other means without prior written
permission from Esko-Graphics Kongsberg AS.
This document supersedes all previous dated versions.
Correspondence regarding this publication should be forwarded to:
Global Support
Esko-Graphics Kongsberg AS
Kirkegårdsveien 45
N-3616 KONGSBERG

3
EC DECLARATION OF CONFORMITY
FOR MACHINERY
Manufacturer: Esko-Graphics Kongsberg AS
Address: Kirkegårdsveien 45, NO-3616 Kongsberg, NORWAY
The manufacturer declares that
Product: KONGSBERG Cutting Table
Type: XP
Serial number: __________
- are in conformity with the provisions of the Machinery Directive (98/37/EC), as amended,
and with national implementing legislation;
-are in conformity with the provisions of the following other EEC directives:
- 2006/95/EC (LVD)
- 2004/108/EC /EMC)
- has completed EMC test according to
- EN 55022:2006 + A1:2007, EN 61000-6-2:2005, EN 61000-6-3:2007, FCC Part15:2007
and furthermore declares that:
-the following harmonized standards have been applied:
- EN ISO 12100-1:2003, EN ISO 12100-2:2003, EN ISO 13857:2008, EN 954-1:1996,
EN 61496-1:2004, EN 60204-1:2006, EN61000-6-2:2005, EN61000-6-3:2007
Attestation of Conformity certificate no: CE-0811-116562-10
Conformity evaluation body:
Nemko AS
Gaustadalléen 30, P.O.Box 73 Blindern
NO-0314 Oslo, NORWAY
The above-mentioned product corresponds to the prototype for which the Statement of
Conformity certificate was issued.
Kongsberg, March 20, 2009
______________________
Emil Skarra
Managing Director

4
1. Introduction
Dear customer
Welcome to co-operation with Esko-Graphics Kongsberg. This document is a brief introduction to the
system you are about to receive.
2. Where to find information
The following documentation is available for the equipment
Title
Target
personnel
Media, shipment
Language
Purpose
How to get
started
Customer
Paper prior to
installation.
Online in shipment
(pdf).
Local (1)and US
Shortform introduction.
Site
Preparation
Instruction
Manual
Customer
Paper prior to
installation. Online in
shipment (pdf).
Local (1)and US
How to prepare for
installation.
User Manual
for XP
Customer
Online in shipment
(pdf).
Local (1)and US
User manual.
Online Help
Customer
Online (chm) in
shipment.
Local (1)and US
Context sensitive help (2)
Service Guide
ARS
Service
Online in shipment
(pdf).
US
Technical information aimed
for service needs.
Technical
Reference
Tech. support
personnel
Online in shipment
(pdf).
US
Technical information for
special purpose.
Test manual
Service
Online in shipment
(pdf).
US
How to run HWTXP test
programs.
Technical
Manual
Service
Online in shipment
(pdf).
US
Technical information aimed
for service needs.
Installation
Manual
Service
Online in shipment
(pdf).
US
Technical information aimed
for service needs.
Maintenance
Manual
Customer/
Service
Online in shipment
(pdf).
US
Technical information aimed
for service needs.
Training plan
Customer/
Service
Online in shipment
(pdf).
Local (1)and US
A plan for customer training.
Questionnaire
Customer
feedback
sheet.
Customer
Online in shipment
(pdf).
Local (1)and US
Customer feedback about
installation and training.
1) Local languages supported will be listed here.
2) You can run the Context Sensitive Help system as a stand alone program. Execute the file
xpguide_xx.chm located in c:\xpguide\system. xx defines the language of the file; the US
version has the name: xpguide_us.chm.

5
2.1 Site preparation
The information you need for planning and preparing the installation of the Kongsberg XP system is
described in the Site Preparation Instruction handbook.
All preparations given in that handbook should be completed before the Esko-Graphics Service
Engineers arrive on-site to assemble the system.
All technical data and requirements about the equipment are found in this manual.
2.2 User Manual for XP
After system installation, the User Manual is available as a separate icon on the Desktop and from
the XP-Guide user interface. The User Manual contains all information needed about:
Operator safety.
How to operate the system.
How to adjust the system properly.
System description.
Daily maintenance.
3. Safety issues
Your Kongsberg XP system is built for high speed and productivity. Hence, the system represents
potential hazard if operating procedures and safety precautions are not followed.
Danger zones are designed away as far as practically possible and the system is equipped with
additional provisions for warning against potential hazards. These additional provisions are:
'Warning signs' on moving parts.
'Do not touch' signs at critical areas.
'Warning' sign on the electrical control unit.
Warnings in the Online Help system.
The safety issues including a label plan are described in the User Manual topic 'Safety regulations'.
Special attention should be paid upon the following:
Be careful when handling knives. Knives are extremely sharp.
Be careful when handling heavy materials. Take care of your own health. Be careful not to hit
parts of the tools and the tool head.
The system is equipped with a class II laser pointer. Avoid laser beam hit your eyes.
The main power on/off switch on the Operator stand is for daily power on/off. To permanently
remove mains from the equipment, remove the power cable to the equipment from the wall
outlet. (If wall outlet is not available, turn off the mains power switch.)
Work flows and awareness of potential hazards should be periodically reviewed by the
customer's safety responsible
4. What is received?
A specification of the delivery is found in the 'Customer Specification sheet' following the shipment.

6
5. Unpack the equipment
Only Esko-Graphics Service Engineers are allowed to unpack the equipment.
6. Installation
Only Esko-Graphics Service Engineers are allowed to install the equipment.
7. Start-up and Shut-down procedures
7.1 Start up
Turn on the PC.
From the desktop, start XP-Guide.
Follow the start-up procedure described in the User Manual.
7.2 Shut down
Follow the shut-down procedure described in the User Manual.
8. Table operation
For detailed information on how to operate the system, be familiar with the User Manual and
complete the following sequences:
Get started.
Basic operation.
Table setup.
Tool heads and tools.
9. What can the system be used for?
The system is designed for use within applications, materials, tools and workflow as described in the
How to.. chapter in the User Manual. Any other use is considered non-intended use.
Examples of non-intended use:
Operation by operators not meeting the requirements as described above.
Unauthorized modifications (bridging safety devices, removing covers etc.)
Utilizing accessories other than those specified by Esko-Graphics.
Non-intended use may cause:
Health hazards and injuries.
Damage to the system.
Incorrect functionality.

7
Damage to work materials.
Esko-Graphics is not liable for use of the system when these guidelines are not followed.
10. Who are allowed to use the system?
Only personnel trained by Esko-Graphics authorized personnel are allowed to operate the system.
Training will be given to customer appointed operator(s) by the Esko-Graphics Service Engineer as
part of the installation. The training covers:
Safety regulations
Start-up and shut-down procedures
Online help
Set-up procedures
Adjustment procedures
Workflow
Maintenance
For additional training courses contact Esko-Graphics Service Organization.
Un-trained personnel shall under no circumstances be allowed to operate the system!
11. Software updates
Follow the installation procedure on the CD cover.
The procedure is also described in the User Manual.
12. Maintenance
The maintenance done by the customer is limited to preventive maintenance. This is described in
the User Manual.
Any other maintenance, repair, replacement of parts etc. must be done by Esko-Graphics
authorized personnel only.
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1
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