ETC Source Four PAR EA User manual

Copyright © 2007 Electronic Theatre Controls, Inc.
All Rights reserved.
Product information and specifications subject to change.
Part Number:
7061M2500-06.01 Rev A
Released: August 2007
Assembly Guide
Production Dates: September 2004 - Present
ATTENTION: The part numbers listed in this guide may differ from the parts
required for your particular Source Four fixture. Part numbers for
fixtures change occasionally as parts are replaced or upgraded.
To ensure that you are ordering the proper part for your specific
fixture, please contact your ETC dealer, or ETC Customer Service
for assistance.

iTable of Contents
Table of Contents
ETC
®
, Emphasis
®
, Expression
®
, Insight™, Imagine™, Focus™, Express™, Unison
®
, Obsession
®
II, ETCNet2™,
EDMX™, Source Four
®
, Revolution
®
, Sensor
®
, and WYSILink™ are either registered trademarks or trademarks
of Electronic Theatre Controls, Inc. in the United States and other countries.
All other trademarks, both marked and not marked, are the property of their respective owners.
Basic Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Lamp Socket Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Assemble lamp socket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Assemble housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Cleaning the reflector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Cleaning the lens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Lens identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Basic Assembly 1
Basic Assembly
Reference
Number
Part
Number
Description Quantity
Required
1 7061A2001 Lamp socket assembly, black 1
7061A2001-1 Lamp socket assembly, white 1
2 7061A3006 Bracket, yoke, black 1
7061A3006-1 Bracket, yoke, white 1
3 HW5172 Bolt, hex, 1/4-20 x 1”, black zinc 2
4 HW522 Washer, flat, 1/4, black zinc 2
5 HW5125 Bolt, carriage, 5/16-18, black zinc 1
6 HW5126 Washer, flat, 5/16, black zinc 1
7 HW8144 Handle, yoke knob, 5/16-18 1
8 7061A2015 Housing Assembly, EA, black 1
7061A2015-1 Housing Assembly, EA, white 1
9 7061A4002 Lens, clear, VNSP 1
10 7061A4003 Lens, stipple, NSP 2
11 7061A4005 Lens, medium flood, MFL 1
12 7061A4006 Lens, wide flood, WFL 1
13 7061A4029 Lens stop 1
DIRECTION
DIRECTION
LABEL
LABEL
Figure 1
9
10
11
12
1
2
3
4
76
5
4
3
8
13

2Source Four PAR Assembly Guide
Lamp Socket Assembly
Reference
Number
Part
Number
Description Quantity
Required
1 7060A3025 Screw, 1/4-20 x 1.55, knurled 1
2 7060A4019 Label, Fixture Warning 1
3 7061A3023 Burner, casting, black 1
7061A3023-1 Burner, casting, white 1
4 7061A3024 Strain relief, black 1
7061A3024-1 Strain relief, white 1
5 7061A4011 Focus handle, black 1
7061A4011-1 Focus handle, white 1
6 7061B7002 Ground Wire, 48” 1
7 HW2182 Screw, 6-32 x 1/4, PhPh, Taptite, zinc 1
8 HW3105 Screw, 8-32 x 1/2, PhPh, Taptite, SEMS 4
9 M706 Complete TP 22 CLCM assembly 1
10 W6195 Sleeve, fiberglass, 39”, black 1
W689-1 Sleeve, fiberglass, 39”, white 1
11 7060A4094 Label, 750W, handle, black 1
7060A4095 Label, 750W, handle, white 1
WARNING!
WARNING!
750
Figure 2
1
2
3
4
5
6
7
8
9
10
11

Lamp Socket Assembly 3
Assemble lamp socket
Tools Required:
• #2 Phillips screwdriver
Step 1: Install the ground wire (6) and the TP22 assembly (9) in the sleeving (10). See
Figure 3.
Step 2: Snap the focus handle (5) onto the burner (3). See Figure 2.
Step 3: Secure the ground wire lug (6) onto the burner casting (3) using screw (7).
Step 4: Place the TP22 assembly (9) into the burner casting (3). See Figure 3.
Step 5: Insert the screws (8) into the four positions in the strain relief casting (4). See
Figure 3.
Step 6: Position the sleeving assembly (10) as shown in Figure 3. Fold the sleeving so it
fits cleanly in the slot between the burner and the strain relief.
Step 7: Place the strain relief (4) on the burner casting (3). Loosely attach the screws (8).
The TP22 assembly (9) must be centered in the strain relief opening (4). See
Figure 3.
Step 8: To guard against stripping the screws, tighten them in the order shown in
Figure 3.
Step 9: Make sure the focus handle is secure, then insert the knurled head screw (1)
through the handle (5) into the burner casting (3). Tighten securely.
Note:
Position the wires with the green ground wire on top of the two TP22 white leads.
Make sure the green ground wire is not touching any part of the burner casting.
Figure 3
TP22
assembly (9)
Knurled head
screw hole
Sleeving (10)
Ground wire (6)
and 6-32 x 1/4
screw (7)
Strain relief
casting (4,)
Burner casting
(3)
Tighten 2
Tighten 1 Tighten 3
Tighten 4

4Source Four PAR Assembly Guide
Housing Assembly
Reference
Number
Part
Number
Description Quantity
Required
1 7060A3100 Clip, gel retainer 1
2 7061A3013 Spring clip, rotator 1
3 7061A3014 Reflector, molded glass, coated, black 1
7061A3014-1 Reflector, molded glass, coated, white 1
4 7061A3025 Barrel, right, black 1
7061A3025-1 Barrel, right, white 1
5 7061A2019 Barrel, left, black 1
7061A2019-1 Barrel, left, white 1
6 7061A3029 Clip, rotator, pressure 1
7 7061A4001 Pad, silicon, reflector mount 4
8 7061A4012 Lens rotator, black 1
7061A4012-1 Lens rotator, white 1
9 7061A4029 Lens stop 1
10 7061A4030 Label, ETC S4 PAR, black 1
7061A4030-1 Label, ETC S4 PAR, white 1
11 HW492 Screw, 10-32 x 5/8, PhPH, Taptite 3
12 HW4145 Screw, 10-32 x 3/8, PhPH, Taptite, BO 1
13 HW6128 Plug, focus knob, black 1
HW6128-1 Plug, focus knob, white 1
14 HW750 Spring, retainer 1
Figure 4
1
3
2
4
5
5
6
7(2 places-
both sides)
8
9
10
11
12
13
14

Housing Assembly 5
Assemble housing
Tools Required:
• Minimally padded work surface (cardboard, carpet, or rubber mat recommended)
• Phillips screwdriver
Step 1: Install the reflector mount silicon pads (7) in the left barrel assembly (6). Install
the pads in two places on both sides. See Figure 4.
Step 2: Install the lens stop (9) and rotator spring clip (2) into the lens rotator (8). Install
the lens rotator into the left barrel (5).
Step 3: Install the rotator pressure clip (6) into the left barrel (5) and attach using screw
(12).
Step 4: Install the gel retainer clip (1) and the spring retainer (14) into the right barrel (4).
Step 5: Install the reflector (3) into the left barrel (5). Align the rib on the reflector with the
left barrel pocket as shown in Figure 5.
Step 6: Attach the right barrel (4) to the left barrel (5) using three screws (11). Hand
tighten only (25 in. lbs.).
Step 7: Clean reflector. See “Cleaning the reflector” on page 6.
Step 8: Check for ease of movement of the gel clip retainer (1). The clip should latch into
the left barrel in the down position and be free of binding.
Step 9: Check for smooth rotation of the lens rotator (8).
Step 10: Snap the focus knob plug (13) into the bottom of the fixture.
Step 11: Attach label (10) onto the left barrel as shown in Figure 5.
WARNING:
This procedure may crack or break the reflector. Always wear gloves, safety
glasses, and a dust mask when performing this procedure.
ALIGN ROTATOR CLIP
ALIGN ZOOM LENS
C
T
ESource Four PAR
Figure 5
Left barrel alignment arrow
Label (10) alignment
Align rotator spring clip (2) on rotator
with rotator tab on left barrel (6)
Align rib on reflector (8) with left barrel (6) pocket

6Source Four PAR Assembly Guide
Step 12: Hold the lens by the edge and position it so the wave side faces the rear of the
fixture. See Figure 6.
Step 13: From the top of the fixture, slide the lens behind the lens catchers and position it
behind the tabs on the bottom of the lens rotator ring.
Step 14: Gently push the top of the lens inward until it snaps behind the spring clip.
Step 15: Install the lamp socket assembly (See “Assemble lamp socket” on page 3.) to the
barrel housing assembly and secure with brass knurled screw on rear of lamp
socket assembly.
Cleaning the reflector
Step 1: Remove the lens to expose the reflector so you can access it from the front of the
luminaire.
Step 2: Remove dust with a blast of oil-free air or wipe with a clean, lint-free cloth.
Isopropyl alcohol, distilled water or a 50%-50% mixture of each can be used to
clean the glass surface.
Step 3: Reinstall a lens before using the luminaire.
Cleaning the lens
Remove dust with a blast of oil-free air or wipe with a clean, lint-free cloth. Isopropyl alcohol,
distilled water or a 50%-50% mixture of each can be used to clean the glass surface.
WARNING:
Do not use ammonia-based or other harsh commercial cleaners. Clean
reflector only as directed.
Commercially available glass cleaning agents should be avoided as they
may contain ammonia, other harsh chemical detergents or abrasive agents.
These cleaners may damage the glass surface and the Anti-Reflective
coatings. Do not immerse or soak the glass in any cleaning solution.
WARNING:
Do not use ammonia-based or other harsh commercial cleaners. Clean lens
only as directed.
Commercially available glass cleaning agents should be avoided as they
may contain ammonia, other harsh chemical detergents or abrasive agents.
These cleaners may damage the glass surface and the Anti-Reflective
coatings. Do not immerse or soak the glass in any cleaning solution.
Spring clip
Retaining clip
Lens Catcher
Spring clip
Retaining clip
Tab
Figure 6

Housing Assembly 7
Lens identification
Lenses for the Source FourPAR come in four varieties. The type or beam spread can be
identified by the texture of the lens.
MFL WFL
NSP
VNSP
Very narrow spot
Clear glass
15° Round beam shape
Narrow spot
Stipple glass (slight diffuse texture)
19° Round beam shape
Medium flood
Fewer facets, sized 6 x 22mm
21° x 34° Oblong beam shape
Wide flood
Many facets, sized 6 x 12mm
30° x 51° Oblong beam shape
XWFL
Extra-wide, or buxom, lens
Molded, borosilicate lens, multi-faceted
60° Round beam shape
(Optional)
Figure 7

8Source Four PAR Assembly Guide