EVBIKE EVBAT36V13A-S User manual

INSTALLATION MANUAL
Battery for electric bike
EVBAT36V13A-S
EVBAT36V16A-S
EVBAT36V20A-G
EVBAT48V13A-S
EVBAT48V17A-G

Importer: GWL POWER a.s. CZ25948253
Škroupova 631/6, 500 02 Hradec králové
Thank you for purchasing the EVBIKE product and we hope that you will be very happy with
its use. Before installation and first use, please read the entire manual carefully!
If you have found a fact in the owner's manual that would prevent you from using the
product, please contact your dealer for further agreement and retain the original packaging.
The vendor will advise you on how to proceed.
CAUTION
EVBIKE SET IS SOLD AS THE CONVERSION KIT. SAFETY AND COMPLIANCE WITH THE LEGISLATIVE
REQUIREMENTS OF THE FINAL PRODUCT IS FULLY GUARANTEED BY THE OPERATOR OF A BIKE OR
WHOEVER BUILT THAT HAS SOLD THE CONVERSED BIKE. WE RECOMMEND THAT YOU ENTRUST
CONVERSION OF THE BIKE TO AN AUTHORIZED SERVICE CENTER.
PLEASE READ CAREFULLY THIS INSTALLATION MANUAL BEFORE YOU WILL START EVBIKE
CONVERSION.

Importer: GWL POWER a.s. CZ25948253
Škroupova 631/6, 500 02 Hradec králové
CONTENT
•Product specification
•Instalation
•Battery USE
• Warning on potential hazards and end-user instruction
SPECIFICATION
EVBIKE batteries use traction cells 18650, thanks to which the battery delivers excellent long-
lasting driving performance. Further technical parameters of the product are shown in the table
below.
.
SPECIFICATION
EVBAT36V13A-S
Nominal voltage:
36 V
Nominal capacitty:
13 Ah/468 Wh
Basic capacitty: *
12,35 Ah
Constant discharge current:
20A
Peak discharge current:
25A
Minimal voltage (protect):
29V
Charging Voltage:
42,0 V
Charging current:
2A 5A
Time to charge (95 %):
7 h 3,5h
Number of cycles: *
800
Without memory efect:
yes
Cells type:
18650
Number of cells
50(5P10S)
Battery dimension :
367 x 90 x 92 mm
Weight
3,4
Battery cover type:
Frame / down tube
USB output 5V 1A
no
Switch
no
*Typical capacitty under aggresive discharging

Importer: GWL POWER a.s. CZ25948253
Škroupova 631/6, 500 02 Hradec králové
SPECIFICATION
EVBAT36V16A-S
EVBAT36V20A-G
Nominal voltage:
36 V
36 V
Nominal capacitty:
15,6 Ah/561 Wh
20Ah/720Wh
Basic capacitty: *
15 Ah
19,5Ah
Constant discharge current:
20 A
20 A
Peak discharge current:
25 A
25 A
Minimal voltage (protect):
29 V
29 V
Charging Voltage:
42,0 V
42,0 V
Charging current:
2 A –5A
2A 5A
Time to charge (95 %):
8 h –4,5h
10 h- 5,5h
Number of cycles: *
800
800
Without memory efect:
yes
yes
Cells type:
18650
18650
Number of cells
60 (6P10S)
60 (6P10S)
Battery dimension :
367 x 90 x 115 mm
367 x 90 x 115 mm
Weight
4,1
4,1
Battery cover type:
frame / down tube
frame / down tube
USB output 5V 1A
yes
yes
Switch
yes
yes
*Typical capacitty under aggresive discharging.

Importer: GWL POWER a.s. CZ25948253
Škroupova 631/6, 500 02 Hradec králové
SPECIFICATION
EVBAT48V13A-S
EVBAT48V17A-G
Nominal voltage:
48V
48 V
Nominal capacitty:
13 Ah/624Wh
16,5 Ah/792 Wh
Basic capacitty: *
12,35 Ah
16,2 Ah
Constant discharge current:
30 A
30 A
Peak discharge current:
35 A
35 A
Minimal voltage (protect):
41 V
41 V
Charging Voltage:
54,6 V
54,6 V
Charging current:
2 A –5A
2A 5A
Time to charge (95 %):
6 h –3,5h
8 h 5h
Number of cycles: *
800
800
Without memory efect:
yes
yes
Cells type:
18650
18650
Number of cells
65 (5P16S)
65 (5P13S)
Battery dimension :
367 x 90 x 115 mm
367 x 90 x 115 mm
Weight
4,1
4,1
Battery cover type:
frame / down tube
frame / down tube
USB output 5V 1A
yes
yes
Switch
yes
yes
*Typical capacitty under aggresive discharging.

Importer: GWL POWER a.s. CZ25948253
Škroupova 631/6, 500 02 Hradec králové
INSTALATION (BEFORE FIRST START)
Make sure the battery is fully charged before starting it for the first time. The first charge may take
a longer time to balance voltages on individual cells. Do not disconnect the battery until the
indicator light of the charger lights up with green light.
BATTERY INSTALATION
Find a place to install:
The battery is usually installed into the holder for the beverage holder. These holes are 65 mm
apart most of the bicycles ). Each frame has these holes in another place. Therefore, first insert
the entire battery into the wheel frame and think of a suitable location. Always make sure the
battery can be inserted and removed easily from the wheel frame (the distance between the
frame and the edges of the battery should be 20 mm from the wheel frame).
1
EVBAT36V13A-S

Importer: GWL POWER a.s. CZ25948253
Škroupova 631/6, 500 02 Hradec králové
2
EVBAT36V13A-S:
EVBAT36V16A-S | EVBAT36V20A-G | EVBAT48V13A-S | EVBAT48V17A-G

Importer: GWL POWER a.s. CZ25948253
Škroupova 631/6, 500 02 Hradec králové
Drill the installation hole:
Remove the battery holder. Then transfer the distance of the bolt pitch to the
appropriate place of the wheel frame. Always try to make ready
Battery holder
Screw the battery holder to the frame
Use screws suitable for screwing, the use of threaded rivets in pre-drilled holes is ideal
if you do not have the bracket attached to the frame by self-tapping screws6
WARNING
During assembly, ensure that the connector is securely mounted in the holder !!
If the connectors are rotated, replace the polarity and cause a short circuit and damage
battery and motor.
When viewed from above, the two left connectors - (black / blue), two right + (red)
Connect the battery cable to the engine control unit and ensure the polarity is correct.
XT60 (male nad female)

Importer: GWL POWER a.s. CZ25948253
Škroupova 631/6, 500 02 Hradec králové
Checking the charge status
To check the charge status of the battery, press the button with the symbol.
Depending on the current discharge status, the corresponding number of LEDs will light up.
The number of LEDs illuminated indicates the discharge status. If only the red LED is lit, the
battery must be recharged.
discharged 25%-50% 50%-75% 75%-100%
Remove and insert the battery into the holder
To unlock the battery lock, turn the key anti-clockwise. In unlocked position, it is not possible to
remove the key from the lock. Turn the lock clockwise to lock the battery out of the holder (the
key can be removed in this position). Always remove the key when driving and handling the wheel.
To remove the battery from the bracket, proceed as follows. In the unlocked position, grasp the
battery from the side with both hands and push it forward towards the control elements by
approx. 10 mm. Now the battery is released and can be pulled up out of the holder by pulling it
upwards.
WARNING: The battery must always be locked and the key off the lock while driving.
Unlocking Ejection Releasing

Importer: GWL POWER a.s. CZ25948253
Škroupova 631/6, 500 02 Hradec králové
BATTERY USE
1. Correct charging
Lithium cells that contain EVBIKE batteries can be recharged in any discharge state and have no
memory effect. For this reason, we recommend that you recharge the battery after a long
break. This will allow you to enjoy full performance and long drive. Always disconnect the
battery from the charger after charging. Only charge the battery at room temperature (25 ° C).
Use only the charger supplied with the battery, and be careful not to mix it with another
charger. Never use a charger that carries signs of damage to the cover or the power cord -
there is a risk of electric shock. Do not charge at temperatures below freezing or battery
exposed to excessive sunlight. The charging status is indicated by the LED on the charger:
RED LED –charging
GREEN LED –charged
*Correct discharging
After the first power off, do not switch the battery on again, connect it to the charger and charge
it to full capacity. Never try to reuse the discharged battery. Not only will you not go any further,
but some cells may be deeply discharged and cause their irreversible damage. This behavior also
results in "unbalancing" tensions of individual cells and your battery will have a reduced capacity.
In extreme cases, the battery can no longer be recharged. Disturbances resulting from such
behavior are not subject to warranty conditions.
3. Storage
If you do not use the bike for more than 48 hours, remove the battery, recharge and store in a dry
and safe place at room temperature. Be careful not to short-circuit the battery terminals during
storage or handling. For long-term storage, the battery needs to be connected to the charger every
30 days and recharged at least 70%. If you store the battery in a low battery, it may cause a deep
discharge of the cells and their irreversible damage. Such warranty does not apply to warranty
conditions.
NOTICE TO POSSIBLE HAZARDS

Importer: GWL POWER a.s. CZ25948253
Škroupova 631/6, 500 02 Hradec králové
AND END USER TRAINING
1. Warranty
The quality guarantee covers the manufacturing defects that the battery demonstrably showed at
the time of delivery and the rated battery capacity at delivery. The warranty applies to the normal
operating functionality within the specifications specified by the manufacturer. Guaranteed
nominal battery capacity is achieved when discharging the recommended discharge current
depending on battery type and temperature 25 ° C.
The warranty does not cover the decrease in the capacity of the cells in the tolerance given by the
manufacturer in the form of the number of charging and discharging cycles. The warranty does
not apply to defects resulting from mechanical damage, use outside the permitted range of
discharge and charging current and voltage, unintentional short-circuit, unintentional discharges,
if the battery is left unattended for more than 14 days, or is damaged due to fluid ingress or use
and storage in a damp environment. One of the conditions for recognizing any warranty is to
adhere to all the recommendations in these operating instructions. The warranty period is stated
on the seller's delivery note.
2. Battery using –possible danger
Danger of short circuit and subsequent fire
Charged and uncharged cells contain a large amount of electrical energy that can cause
electrical sparks or an electric arc in the event of short circuits. There may be ignition of other
flammable substances from ignited contacts.
Danger of direct current
When connecting multiple cells and batteries in series, there is a risk of direct current jamming.
In any case, do not touch the electrical wires or other live components.
Danger of chemicals.
Lithium cells and batteries do not contain any corrosives or acids. However, they contain
chemicals that act on the human organism. For this reason, the following guidelines must be
observed when handling cells and batteries:
a) Eye protection: protect eyes with eyeglasses against the penetration of chemicals into the eye.
b) Skin protection: Use protective clothing and gloves. Avoid skin contact with chemicals.
c) Inhalation protection: Use batteries only in well-ventilated areas. In confined spaces, forced
ventilation must be provided.
Danger of fire by article damage
Damage to battery cells may result in chemical reaction and battery fire. Take extra care when
using the battery to avoid mechanical damage.
3General rules for the use and storage of batteries

Importer: GWL POWER a.s. CZ25948253
Škroupova 631/6, 500 02 Hradec králové
• Protect from improper handling.
• Do not insert the opposite polarity. When inserting, keep the markings. If the batteries
are reversed, a short circuit or charging may occur.
• Prevent short circuit. If the positive (+) and negative (-) battery terminals are connected
together, a short circuit occurs.
• Clean the battery terminals and the pole terminals of the device before installation.
• Do not overheat - store the batteries at the specified temperature.
• Do not cook or splice articles.
• Do not disassemble. When removing the cover, contact with individual parts of the
battery may be harmful.
• Do not deform. Batteries should not be compressed, punctured or otherwise damaged.
• Do not dispose of in a fire.
• Keep out of the reach of children. Outside of their reach, it is essential to keep batteries
that can be swallowed. In addition, children must not be allowed to change batteries
without adult supervision.
• Do not encapsulate or otherwise modify. Encapsulation or other battery modifications
may cause the safety ventilator to lock. Any modifications should be consulted with the
seller.
• Unused batteries need to be stored charged and kept out of reach of metal objects that
could short-circuit them. Do not mix and unpack the already unpacked pieces.
• Avoid extreme humidity (above 95%). High temperature or humidity can cause a
battery deterioration or corrosion of the surface.
• Do not expose the batteries to direct sunlight, rain, excessive heat or radiators.
• Store batteries in a well-ventilated and dry environment, ideally enclosed in a
protective package.
• Do not stack cartons with batteries. Stacking can result in deformation of the batteries
in the lower layers and subsequent electrolyte flow.
• When handling, select the packing material and packing method to prevent
unintentional electrical contact and corrosion of outlets to protect against environmental
influences and mechanical damage.
• Thorough handling of boxes. Rough handling can cause a short circuit or damage.
•Ensure the correct supply of supplies, follow the FIFO system.
• Store the batteries charged and measure their voltages each month. If the voltage is
close to the minimum, charge the battery.
• Operate the battery under supervision or constant monitoring by the protection and
control system. Protect against overcharging and against complete discharge.

Importer: GWL POWER a.s. CZ25948253
Škroupova 631/6, 500 02 Hradec králové
4 Recycling of batteries and cells - statutory mandatory information
(a) the method of securing the take-back or separate collection; for this purpose, the manufacturer
publishes, in a manner accessible to the end-user, the current list of take-back and separate
collection points containing at least the name of the place and his address:
Instead of take-back and separate collection: EVPower a.s., Průmyslová 11, Praha 10, 102 19
(b) the potential negative effects of substances used in batteries or accumulators on the
environment and on human health:
Batteries and cells contain chemicals that may have negative effects on the environment and
human health.
(c) the meaning of the graphic symbol for separate collection or take-back and the meaning of
labeling
WARNING
THIS IS A GRAPHIC SYMBOL FOR SEPARATE COLLECTION OR BACKGROUND. DO
NOT EXPAND THE BATTERY TO WASTE, RETURN TO RETURN AND SEPARATE
COLLECTION.
WARNING
BEFORE THE FIRST RIDE CHECK THE TIGHTNESS OF ALL BOLTS AND FUNCTIONALITY OF ALL SYSTEMS
INCLUDING WHEEL BRAKES
Declarations of conformity:
GWL Power a.s., EU-VAT ID: CZ25948253, as an entity authorized by the producer for EU, thus
proclaims that the device conforms to basic requirements and any other relevant provisions of
Decree-Law No 117/2016 and 118/2016 Coll., as well as the device conforms to basic requirements
and any other relevant provisions of Decree-Law No 176/2008 Coll., establishing technical
requirements for machinery (MACHINERY DIRECTIVE 2006/42/EC, 2009/127/EC). This statement is
issued on the basis of documents presented by the producer.