Evikon E2608-CH4 User manual

PluraSens®
Methane Detector-Transmitter
E2608-CH4
User Manual

E2608-CH4 Rev 08.05.2023
Table of contents
Methane 3
Specifications 4
Product description 6
Safety requirements 6
Operating conditions 6
Installation guidelines 7
Wall mount version 7
Duct mount version 7
Mounting dimensions 8
Sensor probe handling 9
Gas sensor replacement procedures 9
Electrical connections 10
Correct and incorrect cabling for 24 VAC 12
Operation 13
Maintenance 13
Calibration 13
Delivery set 14
Order code for E2608-CH4 options 14
Configuring 15
Return to default settings 15
Modbus RTU Communication 16
RS485 communication interface 16
Communication parameters 16
Modbus holding registers 16
Warranty 21
Manufacturer contacts 21
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E2608-CH4 Rev 08.05.2023
Methane
Colorless flammable gas, widely used as a fuel.
Synonyms: Marsh Gas, Natural Gas, Carbon tetrahydride, Hydrogen carbide
Chemical formula
CH4
Molar weight
16
Relative gas density (to air)
0.55
Conversion
1 ppm = 0.65 mg/m3
Boiling point
−161.49 °C
Low explosive limit (LEL), % vol. in air
5.0
Upper explosive limit (UEL), % vol. in air
15
Odor
Odorless when pure. Methane used in the kitchens
contains an odorant
Hazards
Highly flammable, mixtures with air are explosive.
Asphyxiant.
Exposure limits
not established
Conversion of ppm to mg/m3is calculated for 25°C and 1 atm.
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E2608-CH4 Rev 08.05.2023
Specifications
Sampling method
Diffusion
Sensor type
Metal oxide semiconductor
Catalytic (pellistor)
Typical detection range
0...100% LEL
0...100% LEL
Resolution / digital unit
0.1% LEL
1% LEL
Response time T90
ca. 60 s
≤10s
Sensor lifetime
> 5 years
> 3 years
Calibration interval
12 months
6 months
Operating conditions
-40...+70 °C
-10...+50°C
<95% RH non-condensing, 0,9...1,1 atm;
Explosion safe indoor areas
Normal ambient oxygen level
Avoid strong mechanical shock, vibrations, or EMI
Avoid exposure to corrosive gases or silicone-containing products
Signal update
Every 1 second
Power supply
12...36 VDC,
24 VAC or 230 VAC as options
Power consumption
< 2 VA
Load resistance
RL< (Us - 2 V) / 22 mA for 4-20 mA
RL> 250 kOhm for 0-10 V mode
Digital interface
RS485, Modbus RTU protocol
No galvanic isolation
Analog outputs
2 × 4-20 mA / 0-10 V, user settable
Outputs assignment
OUT1: Gas; OUT2: Gas
Output scale width
> 10 × resolution
Recommended: 20-100% of the detection range
Relay outputs
2 × SPST, max 5 A, 30 VDC / 250 VAC
Default alarm setpoints
RE1 (LOW): set 20% LEL; release 16% LEL
RE2 (HIGH): set 50% LEL; release 40% LEL
Cable connections
Screwless spring-loaded terminals
Enclosure
Grey ABS, wall mount, protection class IP65
Dimensions
H87 × W82 × D55 mm
CE marking
According to 2014/30/EU and 2014/35/EU, EN 50491-4-1:2012
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E2608-CH4 Rev 08.05.2023
EN61000-6-3:2020, EN 61326-1:2013(EMC, emissions)
EN 61000-6-1:2019, EN 61000-6-2:2019(EMC, Immunity)
EN 60079-29-1:2016, EN 60079-29-2:2015 and EN 60079-29-3:2014
Other options
Remote probe
Protection IP65, default cable length 3.0 m;
max height 80 mm, max diameter 65 mm
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E2608-CH4 Rev 08.05.2023
Product description
E2608 series detectors-transmitters belong to the PluraSens® family of multifunctional
measurement instruments. The instruments utilize gas sensors of various types with
excellent repeatability, stability, and long lifetime.
E2608 series provides two independent analog outputs OUT1 and OUT2, user-selectable to
4-20 mA or 0-10 V. RS485 Modbus RTU digital communication interface allows easy
instrument configuration and integration into various automation systems.
Two relays RE1 and RE2 with closing dry contacts can be used to switch alarm sirens,
ventilation fans, shut-off valves, or other actuators. Remote probe, duct mount version, and
24 VAC or 230 VAC power supply options are available.
The version of your detector-transmitter is marked on the package. If the symbol ⚠ is
marked on the equipment, consult the documentation for further information.
Safety requirements
Misuse will impair the protection of the product. Always adhere to the safety provisions
applicable in the country of use.
Do not perform any maintenance operation with the power on. Do not let water or foreign
objects inside the device.
Removal of the PCB from the enclosure voids the warranty. Do not touch the electronic
components directly, as they are sensitive to static electricity.
Connection diagrams can be found in the electrical connections section. The device might
not perform correctly or be damaged if the wrong power supply is connected.
External circuits connected to the equipment should have sufficient insulation rating
according to the environmental conditions and equipment power.
A disconnecting device that is marked as such and easily accessible should be included in
the installation of this product.
Operating conditions
The device should be used both in a non-hazardous area and in a basic electromagnetic
environment, where the latter is defined in EN 61326-1. Avoid strong mechanical shock and
vibrations. Avoid corrosive atmosphere and areas highly contaminated with dust, oil mist,
etc. Keep the instrument away from direct sunlight. A sudden temperature or humidity
change might affect the sensitivity of the sensor.
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E2608-CH4 Rev 08.05.2023
Installation guidelines
Before proceeding with the installation it is mandatory to read the Safety requirements
section and make sure to comply with all listed instructions. Installation standards EN
60079-29-2 and EN 45544-4 are also recommended for further instructions and related
information about the installation. During the installation of the detector-transmitter the
following points must be considered:
●Application (air quality control or leakage detection)
●Properties of the space under investigation (room geometry, direction, and
velocity of airflows, etc.),
●Methane is lighter than air, so the gas detector-transmitter should be placed
higher than the potential leakage or formation source or on the ceiling.
●The device should be accessible for maintenance and repair.
The aforementioned conditions above will affect the coverage area of the device. however,
the coverage area for a detector-transmitter is usually between 2.5 to 5 meters radius.
For early leakage detection install the sensor as close as possible to the potential leakage
sources (flanges, valves, pressure reducers, pumps, etc.), taking into consideration other
points listed above.
For general area monitoring without definite leakage sources, the detector-transmitters
should be distributed evenly in the room.
For personal safety control, the detector-transmitters are installed in the breathing zone (at
the height of the head of people or animals). The recommended sensor position is vertical,
pointing downwards.
Wall mount version
Attach the mounting lugs to the back of the detector-transmitter using the provided
screws. Screw the device to the wall through the mounting lug holes (for dimensions see
the drawing in the next section).
Duct mount version
Cut a hole with a diameter of 36...45 mm in the air duct at the chosen mounting place.
Place the rubber flange aligning the holes in the flange and the air-duct and fix the flange
with four self-tapping screws. Pass the sensor probe through the flange and adjust it to the
appropriate depth. Unscrew four lid screws and detach the lid from the
detector-transmitter.
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E2608-CH4 Rev 08.05.2023
Mounting dimensions
Wall mount version with mounting lugs
Duct mount version
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E2608-CH4 Rev 08.05.2023
Sensor probe handling
The wall-mount version of the detector-transmitter is available with a remote probe (see
drawing below for dimensions). The remote probe is connected to the main unit with a
shielded cable. The default remote probe cable length is 3 m.
A) Wall mount remote probe with fixing clamp (default version),
B) Remote probe with rubber flange and three self-tapping screws (on request)
The sensor probes of all types are equipped with a hydrophobic microporous PTFE filter to
protect the sensor from dust, dirt, and water drops. The filter should be replaced if it gets
strongly contaminated. To replace the PTFE filter, unscrew the sensor head cap and
remove the old filter. Place a new filter into the cap and tighten it again.
NOTE! Never stab or press the filter near its center where the sensor is located since this
may damage the sensor. Do not remove the filter as it may cause the device to show
incorrect values and/or break the sensor.
The recommended orientation of the sensor probe is vertical with the sensor tip pointing
downwards. This prevents the possible accumulation of condensed water on the sensor
protection filter.
Gas sensor replacement procedures
1. Remove the sensor head cap from the device (or the remote probe),
2. Remove the PTFE filter (if it is not removed within the cap),
3. Remove the O-ring rubber,
4. Detach the catalytic (pellistor) sensor from the device,
5. Insert the new catalytic (pellistor) sensor inside,
6. Put back the O-ring rubber, PTFE filter, and the head cap, respectively.
Note! Metal oxide semiconductor sensors are not replaceable.
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E2608-CH4 Rev 08.05.2023
Electrical connections
Unscrew four lid screws and detach the lid from the device. Use the M16 cable gland to let
in cables of the power supply and of the external devices. Attach the power cable to the
device without turning it on. Using the connection diagram below, connect the analog
outputs and digital interface terminals to the relevant devices according to your tasks.
Version without PSU Version with PSU
Jumpers
J1
OUT1 type (open: 4-20 mA; closed 0-10 V)
J2
OUT2 type (open: 4-20 mA; closed 0-10 V)
X6
Reset Modbus network parameters to default
X4 terminals
OUT1
4-20 mA / 0-10 V output
OUT2
4-20 mA / 0-10 V output
0V
0 V / 24 VAC Neutral (optional)
A
RS485 A / Data +
B
RS485 B / Data -
+U
+24 VDC / 24 VAC Phase (optional)
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E2608-CH4 Rev 08.05.2023
X5 terminals (optional)
L
90…265 VAC Phase
N
90…265 VAC Neutral
RE1 NO
Relay 1, normally open terminal
RE1 COM
Relay 1, common terminal
RE2 NO
Relay 2, normally open terminal
RE2 COM
Relay 2, common terminal
The screwless quick connect spring terminals on the E2608 series devices are suitable for
a wide range of wires with a cross-section of 0.2...1.5 mm2. We recommend to strip the
wire end by 8...9 mm and use wire end sleeves.
To connect the wire, insert the wire end into the terminal hole. To disconnect, push the
spring-loaded terminal lever, pull the wire out, and release the lever.
Use a twisted-pair cable, e.g. LiYY TP 2×2×0.5 mm2or CAT 5, to connect the device to the
RS485 network. A and B on the device represent DATA+ and DATA-, respectively, polarity
must be respected when connecting to an external RS485 network.
Both analog outputs can be independently changed between 4-20 mA and 0-10 V type
using jumpers J1 (OUT1) and J2 (OUT2). By closing pins on a specific jumper the related
output is 0-10 V, with an open jumper the output is 4-20 mA. Power restart is required after
changing the position of the jumpers
NOTE! The outputs are not galvanically isolated from the external power supply and share
a common 0V. Allowed load resistance limits are stated in the Specifications table. To
power, the instrument from an external power source, connect terminals 0V and +U to the
source. If the integrated mains power supply module is used, connect terminals L and N to
the mains.
NOTE! Actuator short-circuits should be avoided, to protect the instrument relays using
external fuses or safety switches.
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E2608-CH4 Rev 08.05.2023
Correct and incorrect cabling for 24 VAC
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E2608-CH4 Rev 08.05.2023
Operation
Turn on the power. The instrument warm-up time for both types of sensors takes about 5
minute after switching on and final sensor stabilization time to maximum accuracy takes
about 1 hour. The operating status is indicated by the LED on the PCB of the device. The
control LED (red) response to different processes is presented in the following table:
Mode
LED mode
During calibration mode or sensor heating
period (if activated)
0.5 Hz (50% on, 50% off)
Relay 1 turned on
Blinking 1 Hz (50% on, 50% off)
Relay 2 turned on
Blinking 2 Hz (50% on, 50% off)
During the Modbus communication cycle
Short on-off pulses
Normal operating/measurement
Continuously on or off
Make sure that the detector-transmitter is properly mounted, the external devices
connected, the power LED (green) on, and the control LED (red) is constantly lit. Place the
lid back and fix it with the screws. The device is ready to use.
Maintenance
Do not perform any maintenance operation with the power on.
Clean the device with a soft damp cloth. Do not use any abrasive cleaning agents. Do not
immerse the device in water or any cleaning media.
Calibration
E2608-CH4 detector-transmitters have been calibrated by the Manufacturer with standard
gas mixtures before delivery. Provided that the sensor is used under moderate conditions,
field recalibration is recommended once or twice a year. Please contact your dealer for
more information.
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E2608-CH4 Rev 08.05.2023
Delivery set
●Detector-transmitter E2608 (wall mount or duct mount version)
●Mounting accessories:
○4 cross-shaped mounting lug with screws and 4 screws with plastic
dowels for wall mount version
○Square Rubber flange for Duct mount option
○Round rubber flange for Remote probe option
○Fixing clamp for Remote probe option
Order code for E2608-CH4 options
E2608 options
Order code
Remote probe, 3 m cable
E2608-CH4-RP33-3
Remote probe, 10 m cable
E2608-CH4-RP33-10
Duct mount option, stem Ø35×L230 mm
E2608-CH4-DM
Integrated 90...265 V mains power supply module
E2608-CH4-230
Integrated 24 VAC power supply module
E2608-CH4-24VAC
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E2608-CH4 Rev 08.05.2023
Configuring
A standard configuration kit includes a USB-RS485 converter, fixed flow regulator, gas
tubing with applicators, and a software pack. Please contact your Seller for more
information.
Gas detector-transmitters E2608 share all functionalities of the PluraSens®multifunctional
detector-transmitter platform. The features and options include:
●Digital output change rate-limiting filter
●Digital integrating (averaging) filter
●Free assignment of each analog output to the chosen parameter
●Flexible setting of analog output scales for each output
●Output zero and slope adjustment for calibration
●Free assignment of each of two relays to the chosen parameter
●Several relay control logic modes
●Switch delays and minimum on/off state durations for each relay
The output scales can be changed by Modbus commands by using the configuration
software and the standard configuration kit (see Modbus RTU Communication).
Return to default settings
To reset the device’s Slave ID, baud rate, and stop bit numbers to factory settings, proceed
as follows:
1. De-energize the device
2. Connect the X6 jumper
3. Turn on the device
4. De-energize the device
5. Disconnect the X6 jumper
6. Turn on the device
NOTE! Cables should be connected / disconnected from PCB when the power supply is
unplugged. Connecting or Disconnecting Live wires can result in Corrupt Firmware.
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E2608-CH4 Rev 08.05.2023
Modbus RTU Communication
RS485 communication interface
Databits: 8
Parity: none / odd / even
Stop bits: 1 or 2
Protocol: Modbus RTU
Supported Modbus functions:
03 – Read multiple registers
06 – Write a single register
Communication parameters
Parameter
Permitted values
Default
Supported baud rates
1200, 2400, 4800, 9600, 19200, 38400, 57600
9600
Data bits
8
8
Parity
none / odd / even
none
Stop bits
1, 2
1
Protocol
Modbus RTU
Modbus functions
03 - Read multiple registers
06 - Write a single register
Error codes
01 – Illegal function
02 – Illegal data address
03 – Illegal data value
04 – Slave device failure
(details of last error 04 can be read from register 0x0008)
Modbus holding registers
Register addresses are shown 0-based, Address in hexadecimal, Reg in decimal format.
Modbus holding register numbers MHR are shown in the decimal 1-based format and may
be addressed either from 00001 or 40001 base.
Address
Reg / MHR
RW
Description
Supported values (dec)
Default
0x0001
1 / 40002
R
Hardware version
-
0x0002
2 / 40003
R
Software version
-
0x0003
3 / 40004
R
Product serial number
1...65535
-
0x0004
4 / 40005
RW
Slave ID (net address) *
1...247 **
1
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E2608-CH4 Rev 08.05.2023
0x0005
5 / 40006
RW
Baud rate *
1200, 2400, 4800, 9600, 19200,
38400, 57600
9600
0x0006
6 / 40007
RW
Response delay, ms
1...255
10
0x0007
7 / 40008
RW
Stop bits, parity bit *
1 – No parity bit, 1 stop bit
(default after factory reset)
2 – No parity bit, 2 stop bits
3 – Odd parity, 1 stop bit
4 – Even parity, 1 stop bit
NOTE: 3 and 4 are available
starting from the Software
version 0x218 (dec. 536)
1
0x0008
8 / 40009
R
Last error code
1...255
-
0x0011
17 / 40018
RW
Technological:
age of last data in seconds
(read) / restart (write)
0...65535 s (read),
writing 42330 restarts the
instrument
-
Address
Reg / MHR
RW
Description
Supported values (dec)
Default
0x00A5
165 / 40166
RW
Zero adjustment for gas
data, ADC
-32000...+32000 ADC units
0
0x00A6
166 / 40167
RW
Slope adjustment for gas
data
1...65535
512
0x00A7
167 / 40168
RW
Change rate limit for gas
data, units / s
1...32000, 0 - no limit
0
0x00A8
168 / 40169
RW
Integrating filter time
constant, s
1...32000 (seconds),
0 - no filter
0
0x00C9
201 / 40202
RW
Parameter tied to analog
output 1
0 – None
2 – Gas concentration
9 – Forced Modbus control,
value set in MHR / 40204
2
0x00CA
202 / 40203
RW
Parameter tied to analog
output 2
0 – None
2 – Gas concentration
9 – Forced Modbus control,
value set in MHR / 40205
2
0x00CB
203 / 40204
RW
Forced value for analog
output 1***
0...1000
(0.0%...100.0% of output scale)
0
0x00CC
204 / 40205
RW
Forced value for analog
output 2***
0...1000
(0.0%...100.0% of output scale)
0
0x00D3
211 / 40212
RW
Parameter tied to relay
0 –none
2
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E2608-CH4 Rev 08.05.2023
RE1
2 – gas concentration
9 – control by Modbus control,
state set in MHR / 40214
0x00D4
212 / 40213
RW
Parameter tied to relay
RE2
0 – none
2 – gas concentration
9- – control by Modbus control,
state set in MHR / 40215
2
0x00D5
213 / 40214
RW
Forced state for relay
RE1***
0 –off, 1 – on
0
0x00D6
214/ 40215
RW
Forced state for relay
RE2***
0 – off, 1 – on
0
0x00D7
215 / 40216
RW
Switching delay for relay
RE1
0...1000 (s)
0
0x00D8
216 / 40217
RW
Switching delay for relay
RE2
0...1000 (s)
0
0x00D9
217 / 40218
RW
Minimal on/off time for
relay RE1
0...1000 (s)
0
0x00DA
218 / 40219
RW
Minimal on/off time for
relay RE2
0...1000 (s)
0
Address
Reg / MHR
RW
Description
Supported values (dec)
Default
0x00DB
219 /
40220
RW
Control logic for relay RE1
0 – none
1 – relay on at high values
2 – relay on at low values
3 – relay on at values within
the range
4 – relay on for the values
out of the range
0
0x00DC
220 /
40221
RW
Control logic for relay RE2
0 – none
1 – relay on at high values
2 – relay on at low values
3 – relay on at values within
the range
4 – relay on for the values
out of the range
0
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E2608-CH4 Rev 08.05.2023
0x00DD
221 /
40222
RW
LOW setpoint for relay
RE1
0...65535 (gas units)
see
Specifications
0x00DE
222 /
40223
RW
HIGH setpoint for relay
RE1
0...65535 (gas units)
see
Specifications
0x00DF
223 /
40224
RW
LOW setpoint for relay
RE2
0...65535 (gas units)
see
Specifications
0x00E0
224 /
40225
RW
HIGH setpoint for relay
RE2
0...65535 (gas units)
see
Specifications
0x00FF
255 /
40256
RW
Sensor, analog outputs,
LED and buzzer status
bit[0]=0/1 – sensor
present/absent, RO
bit[1]=0/1 – analog outputs
deactivated/activated
bit[2]=0/1 – in case the
sensor is absent, turn
signaling off/on analog
output1
bit[3]=0/1 – in case the
sensor is absent, turn on
signaling with low
current/high current on
analog output1; if bit[2]=0
this bit will be ignored
bit[4]=0/1 – in case of
sensor absent, turn signaling
off/on analog output2
bit[5]=0/1 – in case of
sensor absent, turn on
signaling with low
current/high current on
analog output2; if bit[4]==0
this bit will be ignored
bit[6]=0/1 – current/voltage
output detected on output1,
RO
bit[7]=0/1 – current/voltage
output detected on output2,
RO
bit[8]=0/1 – LED
deactivated/activated
bit[9]=0/1 – buzzer
deactivated/activated
bit[10]=0/1 - LED is on/off in
normal condition
bit[11]=0/1 - 1 Hz (50% on,
50% off) LED signal off/on if
relay1 turned on
bit[12]=0/1 - 2 Hz (50% on,
user
defined
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E2608-CH4 Rev 08.05.2023
50% off) LED signal off/on if
relay2 turned on
0x0101
257 /
40258
R
Raw gas sensor data
0...4095, ADC units
0x0103
259 /
40260
R
Gas concentration,
gas units
0...65535, gas units
0x0105
261 /
40262
RW
0% value
for analog output 1
-32000...+32000, gas units
User
defined
0x0106
262 /
40263
RW
100% value
for analog output 1
-32000...+32000, gas units
User
defined
0x0107
263 /
40264
RW
0% value
for analog output 2
-32000...+32000, gas units
User
defined
0x0108
264 /
40265
RW
100% value
for analog output 2
-32000...+32000, gas units
User
defined
* – The new value is applied after restart.
** – Broadcast slave ID 0 can be used to assign a new ID to the instrument with an
unknown ID. When addressing by ID 0 the device shall be the only Modbus instrument in
the network. The device will not respond to the Master command when addressed by ID 0.
*** – This value is dynamic and not kept in EEPROM after a restart.
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